Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN B2L511001 & Above – PDF DOWNLOAD

Description

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN B2L511001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN B2L511001 & Above – PDF DOWNLOAD

Language : English
Pages : 228
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN B2L511001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN B2L511001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
DECLARATION OF CONFORMITY 5
BOBCAT COMPANY IS IS0 9001 CERTIFIED 7
REGULAR MAINTENANCE ITEMS 7
Fluids, Lubricants And Fuel 8
SERIAL NUMBER LOCATIONS 9
Loader Serial Number 9
Engine Serial Number 9
DELIVERY REPORT 9
LOADER IDENTIFICATION 10
FEATURES, ACCESSORIES, AND ATTACHMENTS 11
Standard Items 11
Options And Accessories 11
Buckets Available 12
Attachments 12
High-Flow Attachments 12
Special Applications Kit 13
Special Applications Kit Inspection And Maintenance 13
Forestry Door And Window Kit 14
Forestry Door And Window Kit Inspection And Maintenance 14
SAFETY AND TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 16
Before Operation 16
Safe Operation Is The Operator’s Responsibility 17
Safe Operation Needs A Qualified Operator 17
Avoid Silica Dust 18
FIRE PREVENTION 18
Maintenance 18
Operation 18
Electrical 18
Hydraulic System 19
Fueling 19
Starting 19
Spark Arrester Exhaust System 19
Welding And Grinding 19
Fire Extinguishers 19
PUBLICATIONS AND TRAINING RESOURCES 20
MACHINE SIGNS (DECALS) 21
Pictorial Only Safety Signs 23
OPERATING INSTRUCTIONS 35
INTENDED USE 39
INSTRUMENT PANEL IDENTIFICATION 40
Overview 40
Left Panel 41
Display Screen 43
Right Panel (Standard Key Panel) 44
Right Panel (Keyless Start Panel) 45
Right Panel (Deluxe Instrumentation Panel) 46
Left Switch Panel 48
Right Switch Panel 48
Left Side Lower Panel 49
Right Side Lower Panel 49
Radio 50
Rear View Camera System 52
CONTROL IDENTIFICATION 54
Description 54
Standard Controls 54
Advanced Control System (ACS) 55
Selectable Joystick Controls (SJC) 56
OPERATOR CAB 57
Description 57
Side Windows 57
Door Operation 57
Front Wiper 58
Cab Light 58
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 59
Description 59
Operation 59
SEAT BAR RESTRAINT SYSTEM 60
Description 60
Operation 60
PARKING BRAKE 61
Operation 61
TRACTION LOCK OVERRIDE 61
Description 61
Operation 61
ENGINE SPEED CONTROL 62
Operation 62
AUTO IDLE 62
Description 62
Operation 62
LIFT ARM BYPASS CONTROL 63
Description 63
Operation 63
EMERGENCY EXIT 64
Rear Window Identification 64
Rear Window Removal (Latches) 64
Rear Window Removal (Rubber Cord) 64
External Access (Rear Window With Latches) 65
External Access (Rear Window With Rubber Cord) 65
Front Door 65
BACK-UP ALARM SYSTEM 67
Description 67
Operation 67
DRIVING AND STEERING THE LOADER 68
Available Control Configurations 68
Operation (Standard And ACS) 68
Operation (SJC) In ‘ISO’ Control Pattern 69
Operation (SJC) In ‘H’ Control Pattern 70
STOPPING THE LOADER 71
Using The Control Levers Or Joysticks 71
TWO-SPEED CONTROL 71
Description 71
Operation (Standard And ACS) 72
Operation (SJC) 72
SPEED MANAGEMENT 73
Description 73
Operation 73
Changing The Factory Default Setting 74
DRIVE RESPONSE 75
Description 75
Operation 75
STEERING DRIFT COMPENSATION 77
Description 77
Operation 77
LIFT AND TILT COMPENSATION 79
Description 79
Operation 79
Operation (ACS) 80
Operation (SJC) 81
HYDRAULIC CONTROLS 82
Description 82
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 82
Advanced Control System (ACS) In HAND Control Mode 83
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 83
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 84
Hydraulic Bucket Positioning 84
Automatic Ride Control 85
Reversing Fan 86
FRONT Auxiliary Hydraulics Operation 87
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 88
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 88
REAR Auxiliary Hydraulics Operation 89
High-Flow Auxiliary Hydraulics Operation 90
Quick Couplers 91
Quick Coupler Troubleshooting 91
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 92
ATTACHMENT CONTROL DEVICE (ACD) 93
Description 93
DAILY INSPECTION 94
Daily Inspection And Maintenance 94
PRE-STARTING PROCEDURE 96
Entering The Loader 96
Operation & Maintenance Manual And Operator’s Handbook Locations 96
Seat Adjustment 97
Seat Belt Adjustment 99
Seat Bar 100
Joystick Position Adjustment 100
STARTING THE ENGINE 101
Standard Key Panel 101
Keyless Start Panel 103
Deluxe Instrumentation Panel 105
Warming The Hydraulic / Hydrostatic System 107
Cold Temperature Starting 107
Cold Temperature Engine Speed Control 107
MONITORING THE DISPLAY PANELS 108
Left Panel 108
Warning And Shutdown 108
STOPPING THE ENGINE AND LEAVING THE LOADER 109
Procedure 109
COUNTERWEIGHTS 110
Description 110
Effect On The Loader And Loader Operation 110
When To Consider Using Counterweights 110
When To Consider Removing Counterweights 110
Accessories That Affect Machine Weight 110
ATTACHMENTS 111
Choosing The Correct Bucket 111
Pallet Fork 111
Installing And Removing The Attachment (Hand Lever Bob-Tach) 112
Installing And Removing The Attachment (Power Bob-Tach) 115
OPERATING PROCEDURE 118
Inspect The Work Area 118
Basic Operating Instructions 118
Driving On Public Roads 118
Operating With A Full Bucket 119
Operating With An Empty Bucket 119
TOWING THE LOADER 120
Procedure 120
LIFTING THE LOADER 120
Single-Point Lift 120
Four-Point Lift 121
TRANSPORTING THE LOADER ON A TRAILER 122
Loading And Unloading 122
Fastening 122
PREVENTIVE MAINTENANCE 123
SERVICE SCHEDULE 127
Maintenance Intervals 127
Inspection Checkbook 129
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 130
Inspecting The BICS™ (Engine STOPPED – Key ON) 130
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 130
Inspecting The Seat Bar Sensor (Engine RUNNING) 130
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 130
Inspecting The Lift Arm Bypass Control 130
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 130
SEAT BAR RESTRAINT SYSTEM 131
Description 131
Inspection And Maintenance 132
SEAT BELT 133
Inspection And Maintenance 133
LIFT ARM SUPPORT DEVICE 134
Description 134
Installing 135
Removing 136
BACK-UP ALARM SYSTEM 137
Description 137
Inspection 137
Adjusting Switch Position 138
OPERATOR CAB 139
Description 139
Cab Door Sensor 139
Raising 140
Lowering 141
REAR DOOR (TAILGATE) 142
Opening And Closing 142
Adjusting Latch 142
REAR GRILLE 143
Removing 143
Installing 144
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 145
Filters 145
Air Conditioning Evaporator / Heater Coil 146
Air Conditioning Condenser 147
Air Conditioning Lubrication 147
Troubleshooting 147
ENGINE AIR CLEANER 148
Replacing Filters 148
FUEL SYSTEM 150
Fuel Specifications 150
Biodiesel Blend Fuel 150
Filling The Fuel Tank 151
Fuel Filter 152
Removing Air From The Fuel System 153
ENGINE LUBRICATION SYSTEM 154
Checking And Adding Engine Oil 154
Engine Oil Chart 154
Removing And Replacing Oil And Filter 155
ENGINE COOLING SYSTEM 157
Maintenance Platform 157
Cleaning 157
Checking And Adding Coolant 160
Removing And Replacing Coolant 161
ELECTRICAL SYSTEM 163
Description 163
Fuse And Relay Location / Identification 163
Battery Maintenance 170
Maintaining Battery Charge Level 170
Battery Service During Machine Storage 170
Battery Testing 171
Battery Charging 171
Using A Booster Battery (Jump Starting) 172
Removing And Installing Battery 173
HYDRAULIC / HYDROSTATIC SYSTEM 174
Checking And Adding Fluid 174
Hydraulic / Hydrostatic Fluid Chart 174
Removing And Replacing Hydraulic Fluid 175
Hydraulic / Hydrostatic Filter Identification 177
Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models) 178
Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models) 179
Removing And Replacing Hydraulic Charge Filter 180
Replacing Reservoir Breather Cap 182
TYRE MAINTENANCE 183
Wheel Nuts 183
Rotating 183
Mounting 183
FINAL DRIVE TRANSMISSION (CHAINCASE) 184
Checking And Adding Fluid 184
Removing And Replacing Fluid 184
ALTERNATOR BELT 185
Belt Adjustment 185
Belt Replacement 185
AIR CONDITIONING BELT 186
Belt Adjustment 186
Belt Replacement 186
DRIVE BELT 187
Belt Adjustment 187
Stop Adjustment 187
Belt Replacement 188
AUTOMATIC RIDE CONTROL ACCUMULATOR 190
Checking Accumulator Charge 190
LUBRICATING THE LOADER 191
Lubrication Locations 191
PIVOT PINS 193
Inspection And Maintenance 193
BOB-TACH (HAND LEVER) 194
Inspection And Maintenance 194
BOB-TACH (POWER) 195
Inspection And Maintenance 195
LOADER STORAGE AND RETURN TO SERVICE 196
Storage 196
Return To Service 196
SYSTEM SETUP AND ANALYSIS 197
DIAGNOSTIC SERVICE CODES 198
Viewing Service Codes 198
Service Codes List 199
CONTROL PANEL SETUP 208
Right Panel Setup (Deluxe Instrumentation Panel) 208
PASSWORD SETUP (KEYLESS START PANEL) 212
Password Description 212
Changing The Owner Password 212
Password Lockout Feature 212
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 213
Password Description 213
Changing The Owner Password 213
Changing The User Passwords 214
Password Lockout Feature 214
MAINTENANCE CLOCK 215
Description 215
Setup 216
Reset 216
SPECIFICATIONS 217
(S630) LOADER SPECIFICATIONS 218
Machine Dimensions 218
Performance 219
Engine 219
Drive System 220
Controls 220
Hydraulic System 221
Electrical System 222
Capacities 222
Tyres 223
Environmental 223
Temperature Range 223
WARRANTY 224
WARRANTY 225
ALPHABETICAL INDEX 226

Customer Support: [email protected]

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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