Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN B4SY11001 & Above – PDF DOWNLOAD

Description

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN B4SY11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN B4SY11001 & Above – PDF DOWNLOAD

Language : English
Pages : 214
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN B4SY11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S630 Skid-Steer Loader Operation & Maintenance Manual SN B4SY11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
Fluids, Lubricants And Fuel 6
SERIAL NUMBER LOCATIONS 7
Loader Serial Number 7
Engine Serial Number 7
DELIVERY REPORT 7
LOADER IDENTIFICATION 8
FEATURES, ACCESSORIES AND ATTACHMENTS 9
Standard Items 9
Options And Accessories 9
Buckets Available 10
Attachments 10
High-Flow Attachments 10
Special Applications Kit 11
Special Applications Kit Inspection And Maintenance 11
Forestry Door And Window Kit 12
Forestry Door And Window Kit Inspection And Maintenance 12
SAFETY AND TRAINING RESOURCES 13
SAFETY INSTRUCTIONS 14
Before Operation 14
Safe Operation Is The Operator’s Responsibility 15
Safe Operation Needs A Qualified Operator 15
Avoid Silica Dust 16
FIRE PREVENTION 16
Maintenance 16
Operation 16
Electrical 16
Hydraulic System 17
Fueling 17
Starting 17
Exhaust System 17
Welding And Grinding 17
Fire Extinguishers 17
PUBLICATIONS AND TRAINING RESOURCES 18
MACHINE SIGNS (DECALS) 19
Pictorial Only Safety Signs 21
OPERATING INSTRUCTIONS 32
INTENDED USE 36
INSTRUMENT PANEL IDENTIFICATION 37
Overview 37
Left Panel 38
Display Screen 40
Right Panel (Standard Key Panel) 41
Right Panel (Keyless Start Panel) 42
Right Panel (Deluxe Instrumentation Panel) 43
Left Switch Panel 45
Right Switch Panel 45
Left Side Lower Panel 46
Right Side Lower Panel 46
Radio 47
Rear View Camera System 49
CONTROL IDENTIFICATION 51
Standard Controls 51
Selectable Joystick Controls (SJC) 52
OPERATOR CAB 53
Description 53
Side Windows 53
Door Operation 53
Front Wiper 54
Cab Light 54
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 55
Description 55
Operation 55
SEAT BAR RESTRAINT SYSTEM 56
Description 56
Operation 56
PARKING BRAKE 57
Operation 57
TRACTION LOCK OVERRIDE 57
Description 57
Operation 57
ENGINE SPEED CONTROL 58
Operation 58
LIFT ARM BYPASS CONTROL 58
Description 58
Operation 58
EMERGENCY EXIT 59
Rear Window Identification 59
Rear Window Removal (Latches) 59
Rear Window Removal (Rubber Cord) 59
External Access (Rear Window With Latches) 60
External Access (Rear Window With Rubber Cord) 60
Front Door 60
BACK-UP ALARM SYSTEM 62
Description 62
Operation 62
DRIVING AND STEERING THE LOADER 63
Available Control Configurations 63
Operation (Standard) 63
Operation (SJC) In ‘ISO’ Control Pattern 64
Operation (SJC) In ‘H’ Control Pattern 65
STOPPING THE LOADER 66
Using The Control Levers Or Joysticks 66
TWO-SPEED CONTROL 66
Description 66
Operation (Standard) 67
Operation (SJC) 67
SPEED MANAGEMENT 68
Description 68
Operation 68
Changing The Factory Default Setting 69
DRIVE RESPONSE 70
Description 70
Operation 70
STEERING DRIFT COMPENSATION 72
Description 72
Operation 72
LIFT AND TILT COMPENSATION 74
Description 74
Operation 74
HYDRAULIC CONTROLS 76
Description 76
Standard Controls 76
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 77
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 77
Hydraulic Bucket Positioning 78
Automatic Ride Control 79
Reversing Fan 80
FRONT Auxiliary Hydraulics Operation 81
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 82
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 82
REAR Auxiliary Hydraulics Operation 83
High-Flow Hydraulics Operation 84
Quick Couplers 85
Quick Coupler Troubleshooting 85
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 86
ATTACHMENT CONTROL DEVICE (ACD) 87
Description 87
DAILY INSPECTION 88
Daily Inspection And Maintenance 88
Cleaning The Machine 90
PRE-STARTING PROCEDURE 91
Entering The Loader 91
Operation & Maintenance Manual And Operator’s Handbook Locations 91
Seat Adjustment 92
Seat Belt Adjustment 95
Seat Bar 96
Joystick Position Adjustment 96
STARTING THE ENGINE 97
Standard Key Panel 97
Keyless Start Panel 99
Deluxe Instrumentation Panel 101
Warming The Hydraulic / Hydrostatic System 103
Cold Temperature Starting 103
MONITORING THE DISPLAY PANELS 104
Left Panel 104
Warning And Shutdown 104
STOPPING THE ENGINE AND LEAVING THE LOADER 105
Procedure 105
COUNTERWEIGHTS 106
Description 106
Effect On The Loader And Loader Operation 106
When To Consider Using Counterweights 106
When To Consider Removing Counterweights 106
Accessories That Affect Machine Weight 106
ATTACHMENTS 107
Choosing The Correct Bucket 107
Pallet Fork Information 108
Inspecting Pallet Fork 108
Installing And Removing The Attachment (Hand Lever Bob-Tach System) 109
Installing And Removing The Attachment (Power Bob-Tach System) 112
OPERATING PROCEDURE 115
Inspect The Work Area 115
Basic Operating Instructions 115
Driving On Public Roads 115
Operating With A Full Bucket 116
Operating With An Empty Bucket 116
TOWING THE LOADER 117
Procedure 117
LIFTING THE LOADER 117
Single-Point Lift 117
Four-Point Lift 118
TRANSPORTING THE LOADER ON A TRAILER 119
Loading And Unloading 119
Fastening 119
PREVENTIVE MAINTENANCE 120
MAINTENANCE SAFETY 123
SERVICE SCHEDULE 124
Maintenance Intervals 124
Inspection Checkbook 126
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 127
Inspecting The BICS™ (Engine STOPPED – Key ON) 127
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 127
Inspecting The Seat Bar Sensor (Engine RUNNING) 127
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 127
Inspecting The Lift Arm Bypass Control 127
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 127
SEAT BAR RESTRAINT SYSTEM 128
Description 128
Inspecting 128
Maintaining 129
SEAT BELT 130
Inspection And Maintenance 130
LIFT ARM SUPPORT 131
Description 131
Installing 132
Removing 133
BACK-UP ALARM SYSTEM 134
Description 134
Inspecting 134
Adjusting Switch Position 135
OPERATOR CAB 136
Description 136
Cab Door Sensor 136
Raising 137
Lowering 138
REAR DOOR (TAILGATE) 139
Opening And Closing 139
Adjusting 139
REAR GRILLE 140
Removing 140
Installing 141
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 142
Filters 142
Evaporator / Heater Coil 143
Condenser 144
Air Conditioning Lubrication 144
Troubleshooting 144
AIR CLEANER SERVICE 145
Replacing Filter Elements 145
FUEL SYSTEM 147
Fuel Specifications 147
Biodiesel Blend Fuel 147
Filling The Fuel Tank 148
Fuel Filter 149
Removing Air From The Fuel System 150
ENGINE LUBRICATION SYSTEM 151
Checking And Adding Engine Oil 151
Engine Oil Chart 151
Removing And Replacing Oil And Filter 152
ENGINE COOLING SYSTEM 154
Cleaning 154
Checking And Adding Coolant 156
Removing And Replacing Coolant 157
ELECTRICAL SYSTEM 158
Description 158
Fuse And Relay Location / Identification 158
Battery Maintenance 161
Maintaining Battery Charge Level 161
Battery Service During Machine Storage 161
Battery Testing 162
Battery Charging 162
Using A Booster Battery (Jump Starting) 163
Removing And Installing Battery 164
HYDRAULIC / HYDROSTATIC SYSTEM 165
Checking And Adding Fluid 165
Hydraulic / Hydrostatic Fluid Chart 165
Removing And Replacing Hydraulic Fluid 166
Removing And Replacing Hydraulic / Hydrostatic Filter 168
Removing And Replacing Hydraulic Charge Filter 169
Breather Cap 170
SPARK ARRESTER MUFFLER 171
Cleaning Procedure 171
TYRE MAINTENANCE 172
Wheel Nuts 172
Rotating 172
Mounting 172
FINAL DRIVE TRANSMISSION (CHAINCASE) 173
Checking And Adding Fluid 173
Removing And Replacing Fluid 173
ALTERNATOR BELT 174
Belt Adjustment 174
Belt Replacement 174
AIR CONDITIONING BELT 175
Belt Adjustment 175
Belt Replacement 175
DRIVE BELT 176
Belt Adjustment 176
Stop Adjustment 176
Belt Replacement 177
AUTOMATIC RIDE CONTROL ACCUMULATOR 179
Checking Accumulator Charge 179
LUBRICATING THE LOADER 180
Lubrication Locations 180
PIVOT PINS 182
Inspection And Maintenance 182
BOB-TACH (HAND LEVER) 183
Inspection And Maintenance 183
BOB-TACH (POWER) 184
Inspection And Maintenance 184
LOADER STORAGE AND RETURN TO SERVICE 185
Storage 185
Return To Service 185
SYSTEM SETUP AND ANALYSIS 186
DIAGNOSTIC SERVICE CODES 187
Viewing Service Codes 187
Service Codes List 188
CONTROL PANEL SETUP 195
Right Panel Setup (Deluxe Instrumentation Panel) 195
PASSWORD SETUP (KEYLESS START PANEL) 199
Password Description 199
Changing The Owner Password 199
Password Lockout Feature 199
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 200
Password Description 200
Changing The Owner Password 200
Changing The User Passwords 201
Password Lockout Feature 201
MAINTENANCE CLOCK 202
Description 202
Setup 202
Reset 202
SPECIFICATIONS 203
LOADER SPECIFICATIONS 204
Machine Dimensions 204
Performance 205
Engine 205
Drive System 206
Controls 206
Hydraulic System 207
Electrical System 208
Capacities 208
Tyres 209
WARRANTY 210
WARRANTY 211
ALPHABETICAL INDEX 212

Need help? Contact: [email protected]

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V