Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN 1MLS11001 & Above – PDF DOWNLOAD

Description

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN 1MLS11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN 1MLS11001 & Above – PDF DOWNLOAD

Language : English
Pages : 224
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN 1MLS11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN 1MLS11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 11
LOADER IDENTIFICATION 12
FEATURES, ACCESSORIES, AND ATTACHMENTS 13
Standard Items 13
Options And Accessories 13
Buckets Available 14
Attachments 14
High-Flow Attachments 14
Special Applications Kit 15
Special Applications Kit Inspection And Maintenance 15
Forestry Door And Window Kit 16
Forestry Door And Window Kit Inspection And Maintenance 16
SAFETY AND TRAINING RESOURCES 17
SAFETY INSTRUCTIONS 19
Before Operation 19
Safe Operation Is The Operator’s Responsibility 20
Safe Operation Needs A Qualified Operator 20
Avoid Silica Dust 21
FIRE PREVENTION 21
Maintenance 21
Operation 21
Electrical 21
Hydraulic System 22
Fueling 22
Starting 22
Spark Arrester Exhaust System 22
Welding And Grinding 22
Fire Extinguishers 22
PUBLICATIONS AND TRAINING RESOURCES 23
MACHINE SIGNS (DECALS) 24
No-Text Safety Signs 27
OPERATING INSTRUCTIONS 29
INSTRUMENT PANEL IDENTIFICATION 33
Overview 33
Left Panel 34
Display Screen 36
Right Panel 37
Left Switch Panel 39
Right Switch Panel 39
Left Side Lower Panel 40
Right Side Lower Panel 40
Radio 41
CONTROL IDENTIFICATION 43
Description 43
Standard Controls 43
Advanced Control System (ACS) 44
Selectable Joystick Controls (SJC) 45
OPERATOR CAB 46
Description 46
Side Windows 46
Door Operation 46
Front Wiper 47
Cab Light 47
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 48
Description 48
Operation 48
SEAT BAR RESTRAINT SYSTEM 49
Description 49
Operation 49
PARKING BRAKE 50
Operation 50
TRACTION LOCK OVERRIDE 50
Description 50
Operation 50
ENGINE SPEED CONTROL 51
Operation 51
LIFT ARM BYPASS CONTROL 51
Description 51
Operation 51
EMERGENCY EXIT 52
Rear Window Identification 52
Rear Window Removal (Latches) 52
Rear Window Removal (Rubber Cord) 52
External Access (Rear Window With Latches) 53
External Access (Rear Window With Rubber Cord) 53
Front Door 53
BACK-UP ALARM SYSTEM 55
Description 55
Operation 55
DRIVING AND STEERING THE LOADER 56
Available Control Configurations 56
Operation (Standard And ACS) 56
Operation (SJC) In ‘ISO’ Control Pattern 57
Operation (SJC) In ‘H’ Control Pattern 58
STOPPING THE LOADER 59
Using The Control Levers Or Joysticks 59
TWO-SPEED CONTROL 59
Description 59
Operation (Standard And ACS) 60
Operation (SJC) 60
SPEED MANAGEMENT 61
Description 61
Operation 61
Changing The Factory Default Setting 62
DRIVE RESPONSE 63
Description 63
Operation 63
STEERING DRIFT COMPENSATION 65
Description 65
Operation 65
LIFT AND TILT COMPENSATION 67
Description 67
Operation 67
Operation (ACS) 68
Operation (SJC) 69
HYDRAULIC CONTROLS 70
Description 70
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 70
Advanced Control System (ACS) In HAND Control Mode 71
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 71
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 72
Hydraulic Bucket Positioning 72
FRONT Auxiliary Hydraulics Operation 73
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 74
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 74
REAR Auxiliary Hydraulics Operation 75
High-Flow Auxiliary Hydraulics Operation 76
Quick Couplers 77
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 78
ATTACHMENT CONTROL DEVICE (ACD) 79
Description 79
DAILY INSPECTION 80
Daily Inspection And Maintenance 80
PRE-STARTING PROCEDURE 82
Entering The Loader 82
Operation & Maintenance Manual And Operator’s Handbook Locations 82
Seat Adjustment 83
Seat Belt Adjustment 84
Seat Bar 85
Joystick Position Adjustment 85
STARTING THE ENGINE 86
Deluxe Instrumentation Panel 86
Warming The Hydraulic / Hydrostatic System 88
Cold Temperature Starting 88
MONITORING THE DISPLAY PANELS 89
Left Panel 89
Warning And Shutdown 89
STOPPING THE ENGINE AND LEAVING THE LOADER 90
Procedure 90
COUNTERWEIGHTS 91
Description 91
Effect On The Loader And Loader Operation 91
When To Consider Using Counterweights 91
When To Consider Removing Counterweights 91
Accessories That Affect Machine Weight 91
ATTACHMENTS 92
Choosing The Correct Bucket 92
Pallet Fork 92
Installing And Removing The Attachment (Hand Lever Bob-Tach) 93
Installing And Removing The Attachment (Power Bob-Tach) 96
OPERATING PROCEDURE 99
Inspect The Work Area 99
Basic Operating Instructions 99
Driving On Public Roads 99
Operating With A Full Bucket 100
Operating With An Empty Bucket 100
Filling And Emptying The Bucket (Foot Pedals) 101
Leveling The Ground Using Float (Foot Pedals) 102
Digging And Filling A Hole (Foot Pedals) 103
Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern) 104
Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern) 105
Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern) 106
Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern) 107
Leveling The Ground Using Float (SJC – ‘ISO’ Pattern) 108
Digging And Filling A Hole (SJC – ‘ISO’ Pattern) 109
TOWING THE LOADER 110
Procedure 110
LIFTING THE LOADER 110
Single-Point Lift 110
Four-Point Lift 111
TRANSPORTING THE LOADER ON A TRAILER 112
Loading And Unloading 112
Fastening 112
PREVENTIVE MAINTENANCE 113
MAINTENANCE SAFETY 117
SERVICE SCHEDULE 118
Maintenance Intervals 118
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 120
Inspecting The BICS™ (Engine STOPPED – Key ON) 120
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 120
Inspecting The Seat Bar Sensor (Engine RUNNING) 120
Inspecting The Traction Lock (Engine RUNNING) 120
Inspecting The Lift Arm Bypass Control 120
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 120
SEAT BAR RESTRAINT SYSTEM 121
Description 121
Inspection And Maintenance 122
SEAT BELT 123
Inspection And Maintenance 123
LIFT ARM SUPPORT DEVICE 124
Description 124
Installing 125
Removing 126
BACK-UP ALARM SYSTEM 127
Description 127
Inspection 127
Adjusting Switch Position 128
OPERATOR CAB 129
Description 129
Cab Door Sensor 129
Raising 130
Lowering 131
REAR DOOR (TAILGATE) 132
Opening And Closing 132
Adjusting Latch 132
REAR GRILLE 133
Removing 133
Installing 134
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 135
Filters 135
Air Conditioning Evaporator / Heater Coil 136
Air Conditioning Condenser 137
Air Conditioning Lubrication 137
Troubleshooting 137
ENGINE AIR CLEANER 138
Replacing Filters 138
FUEL SYSTEM 140
Fuel Specifications 140
Biodiesel Blend Fuel 140
Filling The Fuel Tank 141
Fuel Filter 142
Removing Air From The Fuel System 143
ENGINE LUBRICATION SYSTEM 144
Checking And Adding Engine Oil 144
Engine Oil Chart 144
Removing And Replacing Oil And Filter 145
ENGINE COOLING SYSTEM 147
Maintenance Platform 147
Cleaning 147
Checking And Adding Coolant 149
Removing And Replacing Coolant 150
ELECTRICAL SYSTEM 151
Description 151
Fuse And Relay Location / Identification 151
Battery Maintenance 153
Using A Booster Battery (Jump Starting) 154
Removing And Installing Battery 155
HYDRAULIC / HYDROSTATIC SYSTEM 156
Checking And Adding Fluid 156
Hydraulic / Hydrostatic Fluid Chart 156
Removing And Replacing Hydraulic Fluid 157
Removing And Replacing Hydraulic / Hydrostatic Filter 159
Removing And Replacing Hydraulic Charge Filter 160
Replacing Reservoir Breather Cap 162
SPARK ARRESTER MUFFLER 163
Cleaning Procedure 163
TIRE MAINTENANCE 164
Wheel Nuts 164
Rotating 164
Mounting 164
FINAL DRIVE TRANSMISSION (CHAINCASE) 165
Checking And Adding Fluid 165
Removing And Replacing Fluid 165
ALTERNATOR BELT 166
Belt Adjustment 166
Belt Replacement 166
AIR CONDITIONING BELT 168
Belt Adjustment 168
Belt Replacement 168
DRIVE BELT 169
Belt Adjustment 169
Stop Adjustment 169
Belt Replacement 170
LUBRICATING THE LOADER 172
Lubrication Locations 172
PIVOT PINS 175
Inspection And Maintenance 175
BOB-TACH (POWER) 176
Inspection And Maintenance 176
LOADER STORAGE AND RETURN TO SERVICE 177
Storage 177
Return To Service 177
SYSTEM SETUP AND ANALYSIS 179
DIAGNOSTIC SERVICE CODES 181
Viewing Service Codes 181
Service Codes List 182
CONTROL PANEL SETUP 188
Right Panel Setup (Deluxe Instrumentation Panel) 188
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 191
Password Description 191
Changing The Owner Password 191
Changing The User Passwords 192
Password Lockout Feature 192
MAINTENANCE CLOCK 193
Description 193
Setup 194
Reset 194
MACHINE SIGN TRANSLATIONS 195
MACHINE SIGN TRANSLATIONS 197
Service Schedule (7242070) 197
Warning (7167993) 200
Warning (7169291) 200
Danger (7167989) 200
Danger (7167990) 200
Danger (7167988) 201
Warning (7168114) 201
Warning (7167994) 202
Warning (7168140) 203
Warning (7168142) 203
Warning (7168138) 204
Warning (7167996) 205
Warning (6737189) 205
Warning (7184346) 206
Danger (7170355) 206
Lift Arm Support Device (7169340) 207
Warning (7168024) 208
Warning (7142141) 209
Warning (7168019) 210
SPECIFICATIONS 211
(S650) LOADER SPECIFICATIONS 213
Machine Dimensions 213
Performance 214
Engine 214
Drive System 215
Controls 215
Hydraulic System 216
Electrical System 217
Capacities 217
Tires 218
WARRANTY 219
WARRANTY 221
ALPHABETICAL INDEX 223

Contact us: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.V