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Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN A3NV11001 & Above – PDF DOWNLOAD
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Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN A3NV11001 & Above – PDF DOWNLOAD
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Description
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN A3NV11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN A3NV11001 & Above – PDF DOWNLOAD
Language : English
Pages : 216
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN A3NV11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN A3NV11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 5 REGULAR MAINTENANCE ITEMS................................................................... 5 Fluids, Lubricants And Fuel............................................................. 6 SERIAL NUMBER LOCATIONS..................................................................... 7 Loader Serial Number.................................................................... 7 Engine Serial Number.................................................................... 7 DELIVERY REPORT............................................................................. 7 LOADER IDENTIFICATION....................................................................... 8 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 9 Standard Items.......................................................................... 9 Options And Accessories................................................................. 9 Buckets Available....................................................................... 10 Attachments............................................................................. 10 High-Flow Attachments................................................................... 10 Special Applications Kit................................................................ 11 Special Applications Kit Inspection And Maintenance..................................... 11 Forestry Door And Window Kit............................................................ 12 Forestry Door And Window Kit Inspection And Maintenance................................. 12 SAFETY AND TRAINING RESOURCES................................................................... 13 SAFETY INSTRUCTIONS......................................................................... 14 Before Operation........................................................................ 14 Safe Operation Is The Operator’s Responsibility......................................... 15 Safe Operation Needs A Qualified Operator............................................... 15 Avoid Silica Dust....................................................................... 16 FIRE PREVENTION............................................................................. 16 Maintenance............................................................................. 16 Operation............................................................................... 16 Electrical.............................................................................. 16 Hydraulic System........................................................................ 17 Fueling................................................................................. 17 Starting................................................................................ 17 Spark Arrester Exhaust System........................................................... 17 Welding And Grinding.................................................................... 17 Fire Extinguishers...................................................................... 17 PUBLICATIONS AND TRAINING RESOURCES......................................................... 18 MACHINE SIGNS (DECALS)...................................................................... 19 Pictorial Only Safety Signs............................................................. 21 OPERATING INSTRUCTIONS.......................................................................... 23 INTENDED USE................................................................................ 27 INSTRUMENT PANEL IDENTIFICATION............................................................. 28 Overview................................................................................ 28 Left Panel (Earlier Models)............................................................. 29 Left Panel (Later Models)............................................................... 31 Display Screen.......................................................................... 33 Right Panel (Standard Key Panel)........................................................ 34 Right Panel (Keyless Start Panel)....................................................... 35 Right Panel (Deluxe Instrumentation Panel).............................................. 36 Left Switch Panel....................................................................... 38 Right Switch Panel...................................................................... 38 Left Side Lower Panel................................................................... 39 Right Side Lower Panel.................................................................. 39 Radio................................................................................... 40 Rear View Camera System................................................................. 42 CONTROL IDENTIFICATION...................................................................... 44 Standard Controls....................................................................... 44 Advanced Control System (ACS)........................................................... 45 Advanced Hand Controls (AHC)............................................................ 46 Selectable Joystick Controls (SJC)...................................................... 47 OPERATOR CAB................................................................................ 48 Description............................................................................. 48 Side Windows............................................................................ 48 Door Operation.......................................................................... 48 Front Wiper............................................................................. 49 Cab Light............................................................................... 49 SEAT BAR RESTRAINT SYSTEM................................................................... 50 Operation............................................................................... 50 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 51 Operation............................................................................... 51 LIFT ARM BYPASS CONTROL..................................................................... 52 Operation............................................................................... 52 PARKING BRAKE............................................................................... 52 Operation............................................................................... 52 TRACTION LOCK OVERRIDE...................................................................... 53 Operation............................................................................... 53 ENGINE SPEED CONTROL........................................................................ 53 Operation............................................................................... 53 EMERGENCY EXIT.............................................................................. 54 Rear Window Identification.............................................................. 54 Rear Window Removal (Latches)........................................................... 54 Rear Window Removal (Rubber Cord)....................................................... 54 External Access (Rear Window With Latches).............................................. 55 External Access (Rear Window With Rubber Cord).......................................... 55 Front Door.............................................................................. 55 BACK-UP ALARM SYSTEM........................................................................ 57 Description............................................................................. 57 Operation............................................................................... 57 DRIVING AND STEERING THE LOADER............................................................. 58 Available Control Configurations........................................................ 58 Operation (Standard, ACS And AHC)....................................................... 58 Operation (SJC) In ‘ISO’ Control Pattern................................................ 59 Operation (SJC) In ‘H’ Control Pattern.................................................. 60 STOPPING THE LOADER......................................................................... 60 Using The Control Levers Or Joysticks................................................... 60 TWO-SPEED CONTROL........................................................................... 61 Description............................................................................. 61 Operation (Standard, ACS And AHC) (If Equipped)......................................... 61 Operation (SJC) (If Equipped)........................................................... 61 SPEED MANAGEMENT............................................................................ 62 Operation............................................................................... 62 Changing The Factory Default Setting.................................................... 63 DRIVE RESPONSE.............................................................................. 64 Description............................................................................. 64 Operation............................................................................... 64 STEERING DRIFT COMPENSATION................................................................. 66 Description............................................................................. 66 Operation............................................................................... 66 LIFT AND TILT COMPENSATION.................................................................. 68 Description............................................................................. 68 Operation............................................................................... 68 Operation (ACS And AHC)................................................................. 69 Operation (SJC)......................................................................... 70 HYDRAULIC CONTROLS.......................................................................... 71 Description............................................................................. 71 Standard Controls (Also ACS In FOOT Pedal Mode)......................................... 71 Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC)..... 72 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 72 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 73 Hydraulic Bucket Positioning............................................................ 73 Automatic Ride Control.................................................................. 74 Reversing Fan........................................................................... 75 FRONT Auxiliary Hydraulics Operation.................................................... 76 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 77 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 77 REAR Auxiliary Hydraulics Operation..................................................... 78 High-Flow Hydraulics Operation.......................................................... 79 Quick Couplers.......................................................................... 80 Quick Coupler Troubleshooting........................................................... 80 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 81 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 82 Description............................................................................. 82 DAILY INSPECTION............................................................................ 83 Daily Inspection And Maintenance........................................................ 83 PRE-STARTING PROCEDURE...................................................................... 85 Entering The Loader..................................................................... 85 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 85 Seat Adjustment......................................................................... 86 Joystick Position Adjustment............................................................ 89 Seat Belt Adjustment.................................................................... 90 Seat Bar................................................................................ 90 STARTING THE ENGINE......................................................................... 91 Standard Key Panel...................................................................... 91 Keyless Start Panel..................................................................... 93 Deluxe Instrumentation Panel............................................................ 95 Cold Temperature Starting............................................................... 97 Warming The Hydraulic / Hydrostatic System.............................................. 97 MONITORING THE DISPLAY PANELS............................................................... 98 Left Panel.............................................................................. 98 Warning And Shutdown.................................................................... 98 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 99 Procedure............................................................................... 99 COUNTERWEIGHTS..............................................................................100 Description.............................................................................100 Effect On The Loader And Loader Operation...............................................100 When To Consider Using Counterweights...................................................100 When To Consider Removing Counterweights................................................100 Accessories That Affect Machine Weight..................................................100 ATTACHMENTS.................................................................................101 Choosing The Correct Bucket.............................................................101 Pallet Fork.............................................................................101 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................102 Installing And Removing The Attachment (Power Bob-Tach).................................104 OPERATING PROCEDURE.........................................................................109 Inspect The Work Area...................................................................109 Basic Operating Instructions............................................................109 Driving On Public Roads.................................................................109 Operating With A Full Bucket............................................................110 Operating With An Empty Bucket..........................................................110 TOWING THE LOADER...........................................................................111 Procedure...............................................................................111 LIFTING THE LOADER..........................................................................111 Single-Point Lift.......................................................................111 Four-Point Lift.........................................................................112 TRANSPORTING THE LOADER ON A TRAILER........................................................113 Loading And Unloading...................................................................113 Fastening...............................................................................113 PREVENTIVE MAINTENANCE..........................................................................114 SERVICE SCHEDULE............................................................................118 Chart...................................................................................118 Inspection Checkbook....................................................................119 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................119 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................119 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....119 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................120 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................120 Inspecting The Lift Arm Bypass Control..................................................120 Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC And SJC)...................120 SEAT BAR RESTRAINT SYSTEM...................................................................121 Description.............................................................................121 Inspecting..............................................................................121 Maintaining.............................................................................122 SEAT BELT...................................................................................123 Inspection And Maintenance..............................................................123 LIFT ARM SUPPORT DEVICE.....................................................................124 Installing..............................................................................124 Removing................................................................................125 BACK-UP ALARM SYSTEM........................................................................126 Description.............................................................................126 Inspecting..............................................................................126 Adjusting Switch Position...............................................................127 OPERATOR CAB................................................................................128 Description.............................................................................128 Raising.................................................................................128 Lowering................................................................................129 Cab Door Sensor.........................................................................130 REAR DOOR (TAILGATE)........................................................................131 Opening And Closing.....................................................................131 Adjusting...............................................................................131 REAR GRILLE.................................................................................132 Identification..........................................................................132 Lockable Handle Rear Grille.............................................................133 Clamping Knob Rear Grille...............................................................134 Slide In Rear Grille....................................................................135 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................137 Cleaning And Maintenance................................................................137 Filters.................................................................................137 Evaporator / Heater Coil................................................................138 Condenser...............................................................................140 Air Conditioning Lubrication............................................................140 Troubleshooting.........................................................................140 AIR CLEANER SERVICE.........................................................................140 Replacing Filter Elements...............................................................140 FUEL SYSTEM.................................................................................142 Fuel Specifications.....................................................................142 Biodiesel Blend Fuel....................................................................142 Filling The Fuel Tank...................................................................143 Fuel Filter.............................................................................144 Removing Air From The Fuel System.......................................................144 ENGINE LUBRICATION SYSTEM...................................................................145 Checking And Adding Engine Oil..........................................................145 Engine Oil Chart........................................................................145 Removing And Replacing Oil And Filter...................................................146 ENGINE COOLING SYSTEM.......................................................................148 Maintenance Platform....................................................................148 Cooling System Identification...........................................................148 Cleaning (Earlier Models)...............................................................149 Cleaning (Later Models).................................................................151 Checking Level..........................................................................153 Removing And Replacing Coolant..........................................................153 ELECTRICAL SYSTEM...........................................................................154 Description.............................................................................154 Fuse And Relay Location / Identification................................................154 Battery Maintenance.....................................................................159 Maintaining Battery Charge Level........................................................159 Battery Service During Machine Storage..................................................159 Battery Testing.........................................................................160 Battery Charging........................................................................160 Using A Booster Battery (Jump Starting).................................................161 Removing And Installing Battery.........................................................162 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................163 Checking And Adding Fluid...............................................................163 Hydraulic / Hydrostatic Fluid Chart.....................................................163 Removing And Replacing Hydraulic Fluid..................................................164 Hydraulic / Hydrostatic Filter Identification...........................................166 Removing And Replacing Hydraulic / Hydrostatic Filter (Hex Head Filter Cap).............167 Removing And Replacing Hydraulic / Hydrostatic Filter (Square Head Filter Cap)..........168 Removing And Replacing Hydraulic / Hydrostatic Filter (Bolt-on Filter Cap)..............169 Removing And Replacing Hydraulic Charge Filter..........................................170 Breather Cap............................................................................172 SPARK ARRESTER MUFFLER......................................................................173 Cleaning Procedure......................................................................173 TYRE MAINTENANCE............................................................................174 Wheel Nuts..............................................................................174 Rotating................................................................................174 Mounting................................................................................174 FINAL DRIVE TRANSMISSION (CHAINCASE)........................................................175 Checking And Adding Oil.................................................................175 Removing And Replacing Oil..............................................................175 ALTERNATOR BELT.............................................................................176 Belt Adjustment.........................................................................176 Belt Replacement........................................................................176 AIR CONDITIONING BELT.......................................................................178 Belt Adjustment.........................................................................178 Belt Replacement........................................................................178 DRIVE BELT..................................................................................179 Belt Adjustment.........................................................................179 Stop Adjustment.........................................................................179 Belt Replacement........................................................................180 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................182 Checking Accumulator Charge.............................................................182 LUBRICATING THE LOADER......................................................................183 Lubrication Locations...................................................................183 PIVOT PINS..................................................................................186 Inspection And Maintenance..............................................................186 BOB-TACH (HAND LEVER).......................................................................187 Inspection And Maintenance..............................................................187 BOB-TACH (POWER)............................................................................188 Inspection And Maintenance..............................................................188 LOADER STORAGE AND RETURN TO SERVICE........................................................189 Storage.................................................................................189 Return To Service.......................................................................189 SYSTEM SETUP AND ANALYSIS.......................................................................190 DIAGNOSTIC SERVICE CODES....................................................................191 Viewing Service Codes...................................................................191 Service Codes List......................................................................192 CONTROL PANEL SETUP.........................................................................198 Right Panel Setup (Deluxe Instrumentation Panel)........................................198 PASSWORD SETUP (KEYLESS START PANEL)........................................................202 Password Description....................................................................202 Changing The Owner Password.............................................................202 Password Lockout Feature................................................................202 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................203 Password Description....................................................................203 Changing The Owner Password.............................................................203 Changing The User Passwords.............................................................204 Password Lockout Feature................................................................204 MAINTENANCE CLOCK...........................................................................205 Description.............................................................................205 Setup...................................................................................205 Reset...................................................................................205 SPECIFICATIONS..................................................................................206 (S650) LOADER SPECIFICATIONS................................................................207 Machine Dimensions......................................................................207 Performance.............................................................................208 Engine..................................................................................208 Drive System............................................................................208 Controls................................................................................209 Hydraulic System........................................................................209 Electrical System.......................................................................210 Capacities..............................................................................210 Tyres...................................................................................210 WARRANTY........................................................................................211 WARRANTY....................................................................................212 ALPHABETICAL INDEX..............................................................................213
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- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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