Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN A3NV11001 & Above – PDF DOWNLOAD

Description

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN A3NV11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN A3NV11001 & Above – PDF DOWNLOAD

Language : English
Pages : 212
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN A3NV11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN A3NV11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
High-Flow Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fuelling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 22
INTENDED USE 26
INSTRUMENT PANEL IDENTIFICATION 27
Overview 27
Left Panel 28
Display Screen 30
Right Panel (Standard Key Panel) 31
Right Panel (Keyless Start Panel) 32
Right Panel (Deluxe Instrumentation Panel) 33
Left Switch Panel 35
Right Switch Panel 35
Left Side Lower Panel 36
Right Side Lower Panel 36
Radio 37
Rear View Camera System 39
CONTROL IDENTIFICATION 41
Standard Controls 41
Advanced Control System (ACS) 42
Advanced Hand Controls (AHC) 43
Selectable Joystick Controls (SJC) 44
OPERATOR CAB 45
Description 45
Side Windows 45
Door Operation 45
Front Wiper 46
Cab Light 46
SEAT BAR RESTRAINT SYSTEM 47
Operation 47
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 48
Operation 48
LIFT ARM BYPASS CONTROL 49
Operation 49
PARKING BRAKE 49
Operation 49
TRACTION LOCK OVERRIDE 50
Operation 50
ENGINE SPEED CONTROL 50
Operation 50
EMERGENCY EXIT 51
Rear Window Identification 51
Rear Window Removal (Latches) 51
Rear Window Removal (Rubber Cord) 51
External Access (Rear Window With Latches) 52
External Access (Rear Window With Rubber Cord) 52
Front Door 52
BACK-UP ALARM SYSTEM 54
Description 54
Operation 54
DRIVING AND STEERING THE LOADER 55
Available Control Configurations 55
Operation (Standard, ACS, And AHC) 55
Operation (SJC) In ‘ISO’ Control Pattern 56
Operation (SJC) In ‘H’ Control Pattern 57
STOPPING THE LOADER 57
Using The Control Levers Or Joysticks 57
TWO-SPEED CONTROL 58
Description 58
Operation (Standard, ACS, And AHC) (If Equipped) 58
Operation (SJC) (If Equipped) 58
SPEED MANAGEMENT 59
Operation 59
Changing The Factory Default Setting 60
DRIVE RESPONSE 61
Description 61
Operation 61
STEERING DRIFT COMPENSATION 63
Description 63
Operation 63
LIFT AND TILT COMPENSATION 65
Description 65
Operation 65
Operation (ACS And AHC) 66
Operation (SJC) 67
HYDRAULIC CONTROLS 68
Description 68
Standard Controls (Also ACS In FOOT Pedal Mode) 68
Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC) 69
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 69
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 70
Hydraulic Bucket Positioning 70
Automatic Ride Control 71
Reversing Fan 72
FRONT Auxiliary Hydraulics Operation 73
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 74
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 74
REAR Auxiliary Hydraulics Operation 75
High-Flow Hydraulics Operation 76
Quick Couplers 77
Quick Coupler Troubleshooting 77
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 78
ATTACHMENT CONTROL DEVICE (ACD) 79
Description 79
DAILY INSPECTION 80
Daily Inspection And Maintenance 80
PRE-STARTING PROCEDURE 82
Entering The Loader 82
Operation & Maintenance Manual And Operator’s Handbook Locations 82
Seat Adjustment 83
Joystick Position Adjustment 86
Seat Belt Adjustment 87
Seat Bar 87
STARTING THE ENGINE 88
Standard Key Panel 88
Keyless Start Panel 90
Deluxe Instrumentation Panel 92
Cold Temperature Starting 94
Warming The Hydraulic / Hydrostatic System 94
MONITORING THE DISPLAY PANELS 95
Left Panel 95
Warning And Shutdown 95
STOPPING THE ENGINE AND LEAVING THE LOADER 96
Procedure 96
COUNTERWEIGHTS 97
Description 97
Effect On The Loader And Loader Operation 97
When To Consider Using Counterweights 97
When To Consider Removing Counterweights 97
Accessories That Affect Machine Weight 97
ATTACHMENTS 98
Choosing The Correct Bucket 98
Pallet Fork 98
Installing And Removing The Attachment (Hand Lever Bob-Tach) 99
Installing And Removing The Attachment (Power Bob-Tach) 101
OPERATING PROCEDURE 106
Inspect The Work Area 106
Basic Operating Instructions 106
Driving On Public Roads 106
Operating With A Full Bucket 107
Operating With An Empty Bucket 107
TOWING THE LOADER 108
Procedure 108
LIFTING THE LOADER 108
Single-Point Lift 108
Four-Point Lift 109
TRANSPORTING THE LOADER ON A TRAILER 110
Loading And Unloading 110
Fastening 110
PREVENTIVE MAINTENANCE 111
SERVICE SCHEDULE 115
Chart 115
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 116
Inspecting The BICS™ (Engine STOPPED – Key ON) 116
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 116
Inspecting The Seat Bar Sensor (Engine RUNNING) 116
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 116
Inspecting The Lift Arm Bypass Control 116
Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC, And SJC) 116
SEAT BAR RESTRAINT SYSTEM 117
Description 117
Inspecting 117
Maintaining 118
SEAT BELT 119
Inspection And Maintenance 119
LIFT ARM SUPPORT DEVICE 120
Installing 120
Removing 121
BACK-UP ALARM SYSTEM 122
Description 122
Inspecting 122
Adjusting Switch Position 123
OPERATOR CAB 124
Description 124
Raising 124
Lowering 125
Cab Door Sensor 126
REAR DOOR (TAILGATE) 127
Opening And Closing 127
Adjusting 127
REAR GRILLE 128
Identification 128
Lockable Handle Rear Grille 129
Clamping Knob Rear Grille 130
Slide In Rear Grille 131
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 133
Cleaning And Maintenance 133
Filters 133
Evaporator / Heater Coil 134
Condenser 135
Air Conditioning Lubrication 135
Troubleshooting 135
AIR CLEANER SERVICE 136
Replacing Filter Elements 136
FUEL SYSTEM 138
Fuel Specifications 138
Biodiesel Blend Fuel 138
Filling The Fuel Tank 139
Fuel Filter 140
Removing Air From The Fuel System 140
ENGINE LUBRICATION SYSTEM 141
Checking And Adding Engine Oil 141
Engine Oil Chart 141
Removing And Replacing Oil And Filter 142
ENGINE COOLING SYSTEM 144
Maintenance Platform 144
Cooling System Identification 144
Cleaning (Earlier Models) 145
Cleaning (Later Models) 147
Checking Level 149
Removing And Replacing Coolant 149
ELECTRICAL SYSTEM 150
Description 150
Fuse And Relay Location / Identification 150
Battery Maintenance 154
Maintaining Battery Charge Level 154
Battery Service During Machine Storage 154
Battery Testing 155
Battery Charging 155
Using A Booster Battery (Jump Starting) 156
Removing And Installing Battery 157
HYDRAULIC / HYDROSTATIC SYSTEM 158
Checking And Adding Fluid 158
Hydraulic / Hydrostatic Fluid Chart 158
Removing And Replacing Hydraulic Fluid 159
Hydraulic / Hydrostatic Filter Identification 161
Removing And Replacing Hydraulic / Hydrostatic Filter (Hex Head Filter Cap) 162
Removing And Replacing Hydraulic / Hydrostatic Filter (Square Head Filter Cap) 163
Removing And Replacing Hydraulic / Hydrostatic Filter (Bolt-on Filter Cap) 164
Removing And Replacing Hydraulic Charge Filter 165
Breather Cap 167
SPARK ARRESTER MUFFLER 168
Cleaning Procedure 168
TYRE MAINTENANCE 169
Wheel Nuts 169
Rotating 169
Mounting 169
FINAL DRIVE TRANSMISSION (CHAINCASE) 170
Checking And Adding Oil 170
Removing And Replacing Oil 170
ALTERNATOR BELT 171
Belt Adjustment 171
Belt Replacement 171
AIR CONDITIONING BELT 172
Belt Adjustment 172
Belt Replacement 172
DRIVE BELT 173
Belt Adjustment 173
Stop Adjustment 173
Belt Replacement 174
AUTOMATIC RIDE CONTROL ACCUMULATOR 176
Checking Accumulator Charge 176
LUBRICATING THE LOADER 177
Lubrication Locations 177
PIVOT PINS 179
Inspection And Maintenance 179
BOB-TACH (HAND LEVER) 180
Inspection And Maintenance 180
BOB-TACH (POWER) 181
Inspection And Maintenance 181
LOADER STORAGE AND RETURN TO SERVICE 182
Storage 182
Return To Service 182
SYSTEM SETUP AND ANALYSIS 183
DIAGNOSTIC SERVICE CODES 184
Viewing Service Codes 184
Service Codes List 185
CONTROL PANEL SETUP 191
Right Panel Setup (Deluxe Instrumentation Panel) 191
PASSWORD SETUP (KEYLESS START PANEL) 195
Password Description 195
Changing The Owner Password 195
Password Lockout Feature 195
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 196
Password Description 196
Changing The Owner Password 196
Changing The User Passwords 197
Password Lockout Feature 197
MAINTENANCE CLOCK 198
Description 198
Setup 199
Reset 199
SPECIFICATIONS 200
(S650) LOADER SPECIFICATIONS 201
Machine Dimensions 201
Performance 202
Engine 202
Drive System 203
Controls 203
Hydraulic System 204
Electrical System 205
Capacities 205
Tyres 206
WARRANTY 207
WARRANTY 208
ALPHABETICAL INDEX 209

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V