Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN ALJ811001 & Above – PDF DOWNLOAD

Description

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN ALJ811001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN ALJ811001 & Above – PDF DOWNLOAD

Language : English
Pages : 242
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN ALJ811001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN ALJ811001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
High-Flow Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 22
INTENDED USE 26
INSTRUMENT PANEL IDENTIFICATION 27
Overview 27
Left Panel 28
Display Screen 30
Right Panel (Standard Key Panel) 31
Right Panel (Keyless Start Panel) 32
Right Panel (Deluxe Instrumentation Panel) 33
Left Switch Panel 35
Right Switch Panel 35
Left Side Lower Panel 36
Right Side Lower Panel 36
Radio 37
Rear View Camera System 39
CONTROL IDENTIFICATION 41
Description 41
Standard Controls 41
Advanced Control System (ACS) 42
Selectable Joystick Controls (SJC) 43
OPERATOR CAB 44
Description 44
Side Windows 44
Door Operation 44
Front Wiper 45
Cab Light 45
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 46
Description 46
Operation 46
SEAT BAR RESTRAINT SYSTEM 47
Description 47
Operation 47
PARKING BRAKE 48
Operation 48
TRACTION LOCK OVERRIDE 48
Description 48
Operation 48
ENGINE SPEED CONTROL 49
Operation 49
AUTO IDLE 49
Description 49
Operation 49
LIFT ARM BYPASS CONTROL 50
Description 50
Operation 50
EMERGENCY EXIT 51
Rear Window Identification 51
Rear Window Removal (Latches) 51
Rear Window Removal (Rubber Cord) 51
External Access (Rear Window With Latches) 52
External Access (Rear Window With Rubber Cord) 52
Front Door 52
BACK-UP ALARM SYSTEM 54
Description 54
Operation 54
DRIVING AND STEERING THE LOADER 55
Available Control Configurations 55
Operation (Standard And ACS) 55
Operation (SJC) In ‘ISO’ Control Pattern 56
Operation (SJC) In ‘H’ Control Pattern 57
STOPPING THE LOADER 58
Using The Control Levers Or Joysticks 58
TWO-SPEED CONTROL 58
Description 58
Operation (Standard And ACS) 59
Operation (SJC) 59
SPEED MANAGEMENT 60
Description 60
Operation 60
Changing The Factory Default Setting 61
DRIVE RESPONSE 62
Description 62
Operation 62
STEERING DRIFT COMPENSATION 64
Description 64
Operation 64
LIFT AND TILT COMPENSATION 66
Description 66
Operation 66
Operation (ACS) 67
Operation (SJC) 68
HYDRAULIC CONTROLS 69
Description 69
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 69
Advanced Control System (ACS) In HAND Control Mode 70
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 70
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 71
Hydraulic Bucket Positioning 71
Automatic Ride Control 72
Reversing Fan 73
FRONT Auxiliary Hydraulics Operation 74
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 75
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 75
REAR Auxiliary Hydraulics Operation 76
High-Flow Auxiliary Hydraulics Operation 77
Quick Couplers 78
Quick Coupler Troubleshooting 78
Standard Couplers 79
Bob-Dock Coupler Block 79
Relieve Auxiliary Hydraulic Pressure (Front Auxiliary Quick Couplers) 80
Relieve Auxiliary Hydraulic Pressure (Rear Auxiliary Quick Couplers) 80
Relieve Auxiliary Hydraulic Pressure (Bob-Dock System) 81
ATTACHMENT CONTROL DEVICE (ACD) 82
Description 82
DAILY INSPECTION 83
Daily Inspection And Maintenance 83
PRE-STARTING PROCEDURE 85
Entering The Loader 85
Operation & Maintenance Manual And Operator’s Handbook Locations 85
Seat Adjustment 86
Seat Belt Adjustment 89
Seat Bar 90
Joystick Position Adjustment 90
STARTING THE ENGINE 91
Standard Key Panel 91
Keyless Start Panel 93
Deluxe Instrumentation Panel 95
Warming The Hydraulic / Hydrostatic System 97
Cold Temperature Starting 97
Cold Temperature Engine Speed Control 97
MONITORING THE DISPLAY PANELS 98
Left Panel 98
Warning And Shutdown 98
STOPPING THE ENGINE AND LEAVING THE LOADER 99
Procedure 99
COUNTERWEIGHTS 100
Description 100
Effect On The Loader And Loader Operation 100
When To Consider Using Counterweights 100
When To Consider Removing Counterweights 100
Accessories That Affect Machine Weight 100
ATTACHMENTS 101
Choosing The Correct Bucket 101
Pallet Fork 102
Installing And Removing The Attachment (Hand Lever Bob-Tach System) 103
Installing And Removing The Attachment (Power Bob-Tach System) 106
Installing And Removing The Attachment (Bob-Dock System) 109
OPERATING PROCEDURE 114
Inspect The Work Area 114
Basic Operating Instructions 114
Driving On Public Roads 114
Operating With A Full Bucket 115
Operating With An Empty Bucket 115
TOWING THE LOADER 116
Procedure 116
LIFTING THE LOADER 116
Single-Point Lift 116
Four-Point Lift 117
TRANSPORTING THE LOADER ON A TRAILER 118
Loading And Unloading 118
Fastening 118
PREVENTIVE MAINTENANCE 119
MAINTENANCE SAFETY 122
SERVICE SCHEDULE 123
Maintenance Intervals 123
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 125
Inspecting The BICS™ (Engine STOPPED – Key ON) 125
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 125
Inspecting The Seat Bar Sensor (Engine RUNNING) 125
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 125
Inspecting The Lift Arm Bypass Control 125
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 125
SEAT BAR RESTRAINT SYSTEM 126
Description 126
Inspection And Maintenance 127
SEAT BELT 128
Inspection And Maintenance 128
LIFT ARM SUPPORT DEVICE 129
Description 129
Installing 130
Removing 131
BACK-UP ALARM SYSTEM 132
Description 132
Inspection 132
Adjusting Switch Position 133
OPERATOR CAB 134
Description 134
Cab Door Sensor 134
Raising 135
Lowering 136
REAR DOOR (TAILGATE) 137
Opening And Closing 137
Adjusting Latch 137
REAR GRILLE 138
Removing 138
Installing 139
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 140
Filters 140
Air Conditioning Evaporator / Heater Coil 141
Air Conditioning Condenser 142
Air Conditioning Lubrication 142
Troubleshooting 142
ENGINE AIR CLEANER 143
Replacing Filters 143
FUEL SYSTEM 145
Fuel Specifications 145
Biodiesel Blend Fuel 145
Filling The Fuel Tank 146
Fuel Filter 147
Removing Air From The Fuel System 148
ENGINE LUBRICATION SYSTEM 149
Checking And Adding Engine Oil 149
Engine Oil Chart 149
Removing And Replacing Oil And Filter 150
ENGINE COOLING SYSTEM 152
Maintenance Platform 152
Cleaning 152
Checking And Adding Coolant 155
Removing And Replacing Coolant 156
ELECTRICAL SYSTEM 158
Description 158
Fuse And Relay Location / Identification 158
Battery Maintenance 165
Maintaining Battery Charge Level 165
Battery Service During Machine Storage 165
Battery Testing 166
Battery Charging 166
Using A Booster Battery (Jump Starting) 167
Removing And Installing Battery 168
HYDRAULIC / HYDROSTATIC SYSTEM 169
Checking And Adding Fluid 169
Hydraulic / Hydrostatic Fluid Chart 169
Removing And Replacing Hydraulic Fluid 170
Hydraulic / Hydrostatic Filter Identification 172
Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models) 173
Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models) 174
Removing And Replacing Hydraulic Charge Filter 175
Replacing Reservoir Breather Cap 177
TIRE MAINTENANCE 178
Wheel Nuts 178
Rotating 178
Mounting 178
FINAL DRIVE TRANSMISSION (CHAINCASE) 179
Checking And Adding Fluid 179
Removing And Replacing Fluid 179
ALTERNATOR BELT 180
Belt Adjustment 180
Belt Replacement 180
AIR CONDITIONING BELT 181
Belt Adjustment 181
Belt Replacement 181
DRIVE BELT 182
Belt Adjustment 182
Stop Adjustment 182
Belt Replacement 183
AUTOMATIC RIDE CONTROL ACCUMULATOR 185
Checking Accumulator Charge 185
LUBRICATING THE LOADER 186
Lubrication Locations 186
PIVOT PINS 189
Inspection And Maintenance 189
BOB-TACH (HAND LEVER) 190
Inspection And Maintenance 190
BOB-TACH (POWER) 191
Inspection And Maintenance 191
LOADER STORAGE AND RETURN TO SERVICE 192
Storage 192
Return To Service 192
SYSTEM SETUP AND ANALYSIS 193
DIAGNOSTIC SERVICE CODES 194
Viewing Service Codes 194
Service Codes List 195
CONTROL PANEL SETUP 205
Right Panel Setup (Deluxe Instrumentation Panel) 205
PASSWORD SETUP (KEYLESS START PANEL) 209
Password Description 209
Changing The Owner Password 209
Password Lockout Feature 209
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 210
Password Description 210
Changing The Owner Password 210
Changing The User Passwords 211
Password Lockout Feature 211
MAINTENANCE CLOCK 212
Description 212
Setup 213
Reset 213
MACHINE SIGN TRANSLATIONS 214
MACHINE SIGN TRANSLATIONS 215
Service Schedule (7242070) 215
Warning (7167993) 218
Warning (7169291) 218
Danger (7167989) 218
Danger (7167990) 218
Danger (7167988) 219
Warning (7168114) 219
Warning (7167994) 220
Warning (7168140) 221
Warning (7168142) 221
Warning (7168138) 222
Warning (7167996) 223
Warning (6737189) 223
Warning (7184346) 224
Danger (7170355) 224
Lift Arm Support Device (7253013) 225
Warning (7168024) 226
Warning (7142141) 227
Warning (7168019) 228
SPECIFICATIONS 229
(S650) LOADER SPECIFICATIONS 230
Machine Dimensions 230
Performance 231
Engine 231
Drive System 232
Controls 232
Hydraulic System 233
Electrical System 234
Capacities 234
Tires 235
WARRANTY 236
WARRANTY 237
ALPHABETICAL INDEX 239

Customer Support: [email protected]

PLEASE NOTE:

• This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
• The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
• Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer

S.V