Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN B2LA11001 & Above – PDF DOWNLOAD
$28.95
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN B2LA11001 & Above – PDF DOWNLOAD
Description
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN B2LA11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN B2LA11001 & Above – PDF DOWNLOAD
Language : English
Pages : 230
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN B2LA11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN B2LA11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 DECLARATION OF CONFORMITY................................................................... 5 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 7 REGULAR MAINTENANCE ITEMS................................................................... 7 Fluids, Lubricants And Fuel............................................................. 8 SERIAL NUMBER LOCATIONS..................................................................... 9 Loader Serial Number.................................................................... 9 Engine Serial Number.................................................................... 9 DELIVERY REPORT............................................................................. 9 LOADER IDENTIFICATION....................................................................... 10 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 11 Standard Items.......................................................................... 11 Options And Accessories................................................................. 11 Buckets Available....................................................................... 12 Attachments............................................................................. 12 High-Flow Attachments................................................................... 12 Special Applications Kit................................................................ 13 Special Applications Kit Inspection And Maintenance..................................... 13 Forestry Door And Window Kit............................................................ 14 Forestry Door And Window Kit Inspection And Maintenance................................. 14 SAFETY AND TRAINING RESOURCES................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 16 Before Operation........................................................................ 16 Safe Operation Is The Operator’s Responsibility......................................... 17 Safe Operation Needs A Qualified Operator............................................... 17 Avoid Silica Dust....................................................................... 18 FIRE PREVENTION............................................................................. 18 Maintenance............................................................................. 18 Operation............................................................................... 18 Electrical.............................................................................. 18 Hydraulic System........................................................................ 19 Fueling................................................................................. 19 Starting................................................................................ 19 Spark Arrester Exhaust System........................................................... 19 Welding And Grinding.................................................................... 19 Fire Extinguishers...................................................................... 19 PUBLICATIONS AND TRAINING RESOURCES......................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 21 Pictorial Only Safety Signs............................................................. 23 OPERATING INSTRUCTIONS.......................................................................... 35 INTENDED USE................................................................................ 39 INSTRUMENT PANEL IDENTIFICATION............................................................. 40 Overview................................................................................ 40 Left Panel.............................................................................. 41 Display Screen.......................................................................... 43 Right Panel (Standard Key Panel)........................................................ 44 Right Panel (Keyless Start Panel)....................................................... 45 Right Panel (Deluxe Instrumentation Panel).............................................. 46 Left Switch Panel....................................................................... 48 Right Switch Panel...................................................................... 48 Left Side Lower Panel................................................................... 49 Right Side Lower Panel.................................................................. 49 Radio................................................................................... 50 Rear View Camera System................................................................. 52 CONTROL IDENTIFICATION...................................................................... 54 Description............................................................................. 54 Standard Controls....................................................................... 54 Advanced Control System (ACS)........................................................... 55 Selectable Joystick Controls (SJC)...................................................... 56 OPERATOR CAB................................................................................ 57 Description............................................................................. 57 Side Windows............................................................................ 57 Door Operation.......................................................................... 57 Front Wiper............................................................................. 58 Cab Light............................................................................... 58 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 59 Description............................................................................. 59 Operation............................................................................... 59 SEAT BAR RESTRAINT SYSTEM................................................................... 60 Description............................................................................. 60 Operation............................................................................... 60 PARKING BRAKE............................................................................... 61 Operation............................................................................... 61 TRACTION LOCK OVERRIDE...................................................................... 61 Description............................................................................. 61 Operation............................................................................... 61 ENGINE SPEED CONTROL........................................................................ 62 Operation............................................................................... 62 AUTO IDLE................................................................................... 62 Description............................................................................. 62 Operation............................................................................... 62 LIFT ARM BYPASS CONTROL..................................................................... 63 Description............................................................................. 63 Operation............................................................................... 63 EMERGENCY EXIT.............................................................................. 64 Rear Window Identification.............................................................. 64 Rear Window Removal (Latches)........................................................... 64 Rear Window Removal (Rubber Cord)....................................................... 64 External Access (Rear Window With Latches).............................................. 65 External Access (Rear Window With Rubber Cord).......................................... 65 Front Door.............................................................................. 65 BACK-UP ALARM SYSTEM........................................................................ 67 Description............................................................................. 67 Operation............................................................................... 67 DRIVING AND STEERING THE LOADER............................................................. 68 Available Control Configurations........................................................ 68 Operation (Standard and ACS)............................................................ 68 Operation (SJC) In ‘ISO’ Control Pattern................................................ 69 Operation (SJC) In ‘H’ Control Pattern.................................................. 70 STOPPING THE LOADER......................................................................... 71 Using The Control Levers Or Joysticks................................................... 71 TWO-SPEED CONTROL........................................................................... 71 Description............................................................................. 71 Operation (Standard and ACS)............................................................ 72 Operation (SJC)......................................................................... 72 SPEED MANAGEMENT............................................................................ 73 Description............................................................................. 73 Operation............................................................................... 73 Changing The Factory Default Setting.................................................... 74 DRIVE RESPONSE.............................................................................. 75 Description............................................................................. 75 Operation............................................................................... 75 STEERING DRIFT COMPENSATION................................................................. 77 Description............................................................................. 77 Operation............................................................................... 77 LIFT AND TILT COMPENSATION.................................................................. 79 Description............................................................................. 79 Operation............................................................................... 79 Operation (ACS)......................................................................... 80 Operation (SJC)......................................................................... 81 HYDRAULIC CONTROLS.......................................................................... 82 Description............................................................................. 82 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................. 82 Advanced Control System (ACS) In HAND Control Mode...................................... 83 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 83 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 84 Hydraulic Bucket Positioning............................................................ 84 Automatic Ride Control.................................................................. 85 Reversing Fan........................................................................... 86 FRONT Auxiliary Hydraulics Operation.................................................... 87 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 88 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 88 REAR Auxiliary Hydraulics Operation..................................................... 89 High-Flow Auxiliary Hydraulics Operation................................................ 90 Quick Couplers.......................................................................... 91 Quick Coupler Troubleshooting........................................................... 91 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 92 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 93 Description............................................................................. 93 DAILY INSPECTION............................................................................ 94 Daily Inspection And Maintenance........................................................ 94 PRE-STARTING PROCEDURE...................................................................... 96 Entering The Loader..................................................................... 96 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 96 Seat Adjustment......................................................................... 97 Seat Belt Adjustment.................................................................... 99 Seat Bar................................................................................100 Joystick Position Adjustment............................................................100 STARTING THE ENGINE.........................................................................101 Standard Key Panel......................................................................101 Keyless Start Panel.....................................................................103 Deluxe Instrumentation Panel............................................................105 Warming The Hydraulic / Hydrostatic System..............................................107 Cold Temperature Starting...............................................................107 Cold Temperature Engine Speed Control...................................................107 MONITORING THE DISPLAY PANELS...............................................................108 Left Panel..............................................................................108 Warning And Shutdown....................................................................108 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................109 Procedure...............................................................................109 COUNTERWEIGHTS..............................................................................110 Description.............................................................................110 Effect On The Loader And Loader Operation...............................................110 When To Consider Using Counterweights...................................................110 When To Consider Removing Counterweights................................................110 Accessories That Affect Machine Weight..................................................110 ATTACHMENTS.................................................................................111 Choosing The Correct Bucket.............................................................111 Pallet Fork.............................................................................111 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................112 Installing And Removing The Attachment (Power Bob-Tach).................................115 OPERATING PROCEDURE.........................................................................118 Inspect The Work Area...................................................................118 Basic Operating Instructions............................................................118 Driving On Public Roads.................................................................118 Operating With A Full Bucket............................................................119 Operating With An Empty Bucket..........................................................119 TOWING THE LOADER...........................................................................120 Procedure...............................................................................120 LIFTING THE LOADER..........................................................................120 Single-Point Lift.......................................................................120 Four-Point Lift.........................................................................121 TRANSPORTING THE LOADER ON A TRAILER........................................................122 Loading And Unloading...................................................................122 Fastening...............................................................................122 PREVENTIVE MAINTENANCE..........................................................................123 SERVICE SCHEDULE............................................................................127 Maintenance Intervals...................................................................127 Inspection Checkbook....................................................................129 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................130 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................130 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....130 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................130 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................130 Inspecting The Lift Arm Bypass Control..................................................130 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................130 SEAT BAR RESTRAINT SYSTEM...................................................................131 Description.............................................................................131 Inspection And Maintenance..............................................................132 SEAT BELT...................................................................................133 Inspection And Maintenance..............................................................133 LIFT ARM SUPPORT DEVICE.....................................................................134 Description.............................................................................134 Installing..............................................................................135 Removing................................................................................136 BACK-UP ALARM SYSTEM........................................................................137 Description.............................................................................137 Inspection..............................................................................137 Adjusting Switch Position...............................................................138 OPERATOR CAB................................................................................139 Description.............................................................................139 Cab Door Sensor.........................................................................139 Raising.................................................................................140 Lowering................................................................................141 REAR DOOR (TAILGATE)........................................................................142 Opening And Closing.....................................................................142 Adjusting Latch.........................................................................142 REAR GRILLE.................................................................................143 Removing................................................................................143 Installing..............................................................................144 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................145 Filters.................................................................................145 Air Conditioning Evaporator / Heater Coil...............................................146 Air Conditioning Condenser..............................................................147 Air Conditioning Lubrication............................................................147 Troubleshooting.........................................................................147 ENGINE AIR CLEANER..........................................................................148 Replacing Filters.......................................................................148 FUEL SYSTEM.................................................................................150 Fuel Specifications.....................................................................150 Biodiesel Blend Fuel....................................................................150 Filling The Fuel Tank...................................................................151 Fuel Filter.............................................................................152 Removing Air From The Fuel System.......................................................153 ENGINE LUBRICATION SYSTEM...................................................................154 Checking And Adding Engine Oil..........................................................154 Engine Oil Chart........................................................................154 Removing And Replacing Oil And Filter...................................................155 ENGINE COOLING SYSTEM.......................................................................157 Maintenance Platform....................................................................157 Cleaning................................................................................157 Checking And Adding Coolant.............................................................160 Removing And Replacing Coolant..........................................................161 ELECTRICAL SYSTEM...........................................................................163 Description.............................................................................163 Fuse And Relay Location / Identification................................................163 Battery Maintenance.....................................................................170 Maintaining Battery Charge Level........................................................170 Battery Service During Machine Storage..................................................170 Battery Testing.........................................................................171 Battery Charging........................................................................171 Using A Booster Battery (Jump Starting).................................................172 Removing And Installing Battery.........................................................173 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................174 Checking And Adding Fluid...............................................................174 Hydraulic / Hydrostatic Fluid Chart.....................................................174 Removing And Replacing Hydraulic Fluid..................................................175 Hydraulic / Hydrostatic Filter Identification...........................................177 Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models)..................178 Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models)....................179 Removing And Replacing Hydraulic Charge Filter..........................................180 Replacing Reservoir Breather Cap........................................................182 TYRE MAINTENANCE............................................................................183 Wheel Nuts..............................................................................183 Rotating................................................................................183 Mounting................................................................................183 FINAL DRIVE TRANSMISSION (CHAINCASE)........................................................184 Checking And Adding Fluid...............................................................184 Removing And Replacing Fluid............................................................184 ALTERNATOR BELT.............................................................................185 Belt Adjustment.........................................................................185 Belt Replacement........................................................................185 AIR CONDITIONING BELT.......................................................................186 Belt Adjustment.........................................................................186 Belt Replacement........................................................................186 DRIVE BELT..................................................................................187 Belt Adjustment.........................................................................187 Stop Adjustment.........................................................................187 Belt Replacement........................................................................188 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................190 Checking Accumulator Charge.............................................................190 LUBRICATING THE LOADER......................................................................191 Lubrication Locations...................................................................191 PIVOT PINS..................................................................................194 Inspection And Maintenance..............................................................194 BOB-TACH (HAND LEVER).......................................................................195 Inspection And Maintenance..............................................................195 BOB-TACH (POWER)............................................................................196 Inspection And Maintenance..............................................................196 LOADER STORAGE AND RETURN TO SERVICE........................................................197 Storage.................................................................................197 Return To Service.......................................................................197 SYSTEM SETUP AND ANALYSIS.......................................................................198 DIAGNOSTIC SERVICE CODES....................................................................199 Viewing Service Codes...................................................................199 Service Codes List......................................................................200 CONTROL PANEL SETUP.........................................................................209 Right Panel Setup (Deluxe Instrumentation Panel)........................................209 PASSWORD SETUP (KEYLESS START PANEL)........................................................213 Password Description....................................................................213 Changing The Owner Password.............................................................213 Password Lockout Feature................................................................213 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................214 Password Description....................................................................214 Changing The Owner Password.............................................................214 Changing The User Passwords.............................................................215 Password Lockout Feature................................................................215 MAINTENANCE CLOCK...........................................................................216 Description.............................................................................216 Setup...................................................................................217 Reset...................................................................................217 SPECIFICATIONS..................................................................................218 (S650) LOADER SPECIFICATIONS................................................................219 Machine Dimensions......................................................................219 Performance.............................................................................220 Engine..................................................................................220 Drive System............................................................................221 Controls................................................................................221 Hydraulic System........................................................................222 Electrical System.......................................................................223 Capacities..............................................................................223 Tyres...................................................................................224 Environmental...........................................................................224 Temperature Range.......................................................................224 WARRANTY........................................................................................225 WARRANTY....................................................................................226 ALPHABETICAL INDEX..............................................................................227
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