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Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN B4SZ11001 & Above – PDF DOWNLOAD
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Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN B4SZ11001 & Above – PDF DOWNLOAD
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Description
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN B4SZ11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN B4SZ11001 & Above – PDF DOWNLOAD
Language : English
Pages : 216
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN B4SZ11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN B4SZ11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 5 REGULAR MAINTENANCE ITEMS................................................................... 5 Fluids, Lubricants And Fuel............................................................. 6 SERIAL NUMBER LOCATIONS..................................................................... 7 Loader Serial Number.................................................................... 7 Engine Serial Number.................................................................... 7 DELIVERY REPORT............................................................................. 7 LOADER IDENTIFICATION....................................................................... 8 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 9 Standard Items.......................................................................... 9 Options And Accessories................................................................. 9 Buckets Available....................................................................... 10 Attachments............................................................................. 10 High-Flow Attachments................................................................... 10 Special Applications Kit................................................................ 11 Special Applications Kit Inspection And Maintenance..................................... 11 Forestry Door And Window Kit............................................................ 12 Forestry Door And Window Kit Inspection And Maintenance................................. 12 SAFETY AND TRAINING RESOURCES................................................................... 13 SAFETY INSTRUCTIONS......................................................................... 14 Before Operation........................................................................ 14 Safe Operation Is The Operator’s Responsibility......................................... 15 Safe Operation Needs A Qualified Operator............................................... 15 Avoid Silica Dust....................................................................... 16 FIRE PREVENTION............................................................................. 16 Maintenance............................................................................. 16 Operation............................................................................... 16 Electrical.............................................................................. 16 Hydraulic System........................................................................ 17 Fueling................................................................................. 17 Starting................................................................................ 17 Exhaust System.......................................................................... 17 Welding And Grinding.................................................................... 17 Fire Extinguishers...................................................................... 17 PUBLICATIONS AND TRAINING RESOURCES......................................................... 18 MACHINE SIGNS (DECALS)...................................................................... 19 Pictorial Only Safety Signs............................................................. 21 OPERATING INSTRUCTIONS.......................................................................... 32 INTENDED USE................................................................................ 36 INSTRUMENT PANEL IDENTIFICATION............................................................. 37 Overview................................................................................ 37 Left Panel.............................................................................. 38 Display Screen.......................................................................... 40 Right Panel (Standard Key Panel)........................................................ 41 Right Panel (Keyless Start Panel)....................................................... 42 Right Panel (Deluxe Instrumentation Panel).............................................. 43 Left Switch Panel....................................................................... 45 Right Switch Panel...................................................................... 45 Left Side Lower Panel................................................................... 46 Right Side Lower Panel.................................................................. 46 Radio................................................................................... 47 Rear View Camera System................................................................. 49 CONTROL IDENTIFICATION...................................................................... 51 Standard Controls....................................................................... 51 Selectable Joystick Controls (SJC)...................................................... 52 OPERATOR CAB................................................................................ 53 Description............................................................................. 53 Side Windows............................................................................ 53 Door Operation.......................................................................... 53 Front Wiper............................................................................. 54 Cab Light............................................................................... 54 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 55 Description............................................................................. 55 Operation............................................................................... 55 SEAT BAR RESTRAINT SYSTEM................................................................... 56 Description............................................................................. 56 Operation............................................................................... 56 PARKING BRAKE............................................................................... 57 Operation............................................................................... 57 TRACTION LOCK OVERRIDE...................................................................... 57 Description............................................................................. 57 Operation............................................................................... 57 ENGINE SPEED CONTROL........................................................................ 58 Operation............................................................................... 58 LIFT ARM BYPASS CONTROL..................................................................... 58 Description............................................................................. 58 Operation............................................................................... 58 EMERGENCY EXIT.............................................................................. 59 Rear Window Identification.............................................................. 59 Rear Window Removal (Latches)........................................................... 59 Rear Window Removal (Rubber Cord)....................................................... 59 External Access (Rear Window With Latches).............................................. 60 External Access (Rear Window With Rubber Cord).......................................... 60 Front Door.............................................................................. 60 BACK-UP ALARM SYSTEM........................................................................ 62 Description............................................................................. 62 Operation............................................................................... 62 DRIVING AND STEERING THE LOADER............................................................. 63 Available Control Configurations........................................................ 63 Operation (Standard).................................................................... 63 Operation (SJC) In ‘ISO’ Control Pattern................................................ 64 Operation (SJC) In ‘H’ Control Pattern.................................................. 65 STOPPING THE LOADER......................................................................... 66 Using The Control Levers Or Joysticks................................................... 66 TWO-SPEED CONTROL........................................................................... 66 Description............................................................................. 66 Operation (Standard).................................................................... 67 Operation (SJC)......................................................................... 67 SPEED MANAGEMENT............................................................................ 68 Description............................................................................. 68 Operation............................................................................... 68 Changing The Factory Default Setting.................................................... 69 DRIVE RESPONSE.............................................................................. 70 Description............................................................................. 70 Operation............................................................................... 70 STEERING DRIFT COMPENSATION................................................................. 72 Description............................................................................. 72 Operation............................................................................... 72 LIFT AND TILT COMPENSATION.................................................................. 74 Description............................................................................. 74 Operation............................................................................... 74 HYDRAULIC CONTROLS.......................................................................... 76 Description............................................................................. 76 Standard Controls....................................................................... 76 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 77 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 77 Hydraulic Bucket Positioning............................................................ 78 Automatic Ride Control.................................................................. 79 Reversing Fan........................................................................... 80 FRONT Auxiliary Hydraulics Operation.................................................... 81 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 82 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 82 REAR Auxiliary Hydraulics Operation..................................................... 83 High-Flow Hydraulics Operation.......................................................... 84 Quick Couplers.......................................................................... 85 Quick Coupler Troubleshooting........................................................... 85 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 86 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 87 Description............................................................................. 87 DAILY INSPECTION............................................................................ 88 Daily Inspection And Maintenance........................................................ 88 Cleaning The Machine.................................................................... 90 PRE-STARTING PROCEDURE...................................................................... 91 Entering The Loader..................................................................... 91 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 91 Seat Adjustment......................................................................... 92 Seat Belt Adjustment.................................................................... 95 Seat Bar................................................................................ 96 Joystick Position Adjustment............................................................ 96 STARTING THE ENGINE......................................................................... 97 Standard Key Panel...................................................................... 97 Keyless Start Panel..................................................................... 99 Deluxe Instrumentation Panel............................................................101 Warming The Hydraulic / Hydrostatic System..............................................103 Cold Temperature Starting...............................................................103 MONITORING THE DISPLAY PANELS...............................................................104 Left Panel..............................................................................104 Warning And Shutdown....................................................................104 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................105 Procedure...............................................................................105 COUNTERWEIGHTS..............................................................................106 Description.............................................................................106 Effect On The Loader And Loader Operation...............................................106 When To Consider Using Counterweights...................................................106 When To Consider Removing Counterweights................................................106 Accessories That Affect Machine Weight..................................................106 ATTACHMENTS.................................................................................107 Choosing The Correct Bucket.............................................................107 Pallet Fork Information.................................................................108 Inspecting Pallet Fork..................................................................108 Installing And Removing The Attachment (Hand Lever Bob-Tach System).....................109 Installing And Removing The Attachment (Power Bob-Tach System)..........................112 OPERATING PROCEDURE.........................................................................115 Inspect The Work Area...................................................................115 Basic Operating Instructions............................................................115 Driving On Public Roads.................................................................115 Operating With A Full Bucket............................................................116 Operating With An Empty Bucket..........................................................116 TOWING THE LOADER...........................................................................117 Procedure...............................................................................117 LIFTING THE LOADER..........................................................................117 Single-Point Lift.......................................................................117 Four-Point Lift.........................................................................118 TRANSPORTING THE LOADER ON A TRAILER........................................................119 Loading And Unloading...................................................................119 Fastening...............................................................................119 PREVENTIVE MAINTENANCE..........................................................................120 MAINTENANCE SAFETY..........................................................................123 SERVICE SCHEDULE............................................................................124 Maintenance Intervals...................................................................124 Inspection Checkbook....................................................................126 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................127 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................127 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....127 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................127 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................127 Inspecting The Lift Arm Bypass Control..................................................127 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................127 SEAT BAR RESTRAINT SYSTEM...................................................................128 Description.............................................................................128 Inspecting..............................................................................128 Maintaining.............................................................................129 SEAT BELT...................................................................................130 Inspection And Maintenance..............................................................130 LIFT ARM SUPPORT............................................................................131 Description.............................................................................131 Installing..............................................................................132 Removing................................................................................133 BACK-UP ALARM SYSTEM........................................................................134 Description.............................................................................134 Inspecting..............................................................................134 Adjusting Switch Position...............................................................135 OPERATOR CAB................................................................................136 Description.............................................................................136 Cab Door Sensor.........................................................................136 Raising.................................................................................137 Lowering................................................................................138 REAR DOOR (TAILGATE)........................................................................139 Opening And Closing.....................................................................139 Adjusting...............................................................................139 REAR GRILLE.................................................................................140 Removing................................................................................140 Installing..............................................................................141 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................142 Filters.................................................................................142 Evaporator / Heater Coil................................................................143 Condenser...............................................................................144 Air Conditioning Lubrication............................................................144 Troubleshooting.........................................................................144 AIR CLEANER SERVICE.........................................................................145 Replacing Filter Elements...............................................................145 FUEL SYSTEM.................................................................................147 Fuel Specifications.....................................................................147 Biodiesel Blend Fuel....................................................................147 Filling The Fuel Tank...................................................................148 Fuel Filter.............................................................................149 Removing Air From The Fuel System.......................................................150 ENGINE LUBRICATION SYSTEM...................................................................151 Checking And Adding Engine Oil..........................................................151 Engine Oil Chart........................................................................151 Removing And Replacing Oil And Filter...................................................152 ENGINE COOLING SYSTEM.......................................................................154 Cleaning................................................................................154 Checking And Adding Coolant.............................................................156 Removing And Replacing Coolant..........................................................157 ELECTRICAL SYSTEM...........................................................................158 Description.............................................................................158 Fuse And Relay Location / Identification................................................158 Battery Maintenance.....................................................................161 Maintaining Battery Charge Level........................................................161 Battery Service During Machine Storage..................................................161 Battery Testing.........................................................................162 Battery Charging........................................................................162 Using A Booster Battery (Jump Starting).................................................163 Removing And Installing Battery.........................................................164 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................165 Checking And Adding Fluid...............................................................165 Hydraulic / Hydrostatic Fluid Chart.....................................................165 Removing And Replacing Hydraulic Fluid..................................................166 Removing And Replacing Hydraulic / Hydrostatic Filter...................................168 Removing And Replacing Hydraulic Charge Filter..........................................169 Breather Cap............................................................................170 SPARK ARRESTER MUFFLER......................................................................171 Cleaning Procedure......................................................................171 TYRE MAINTENANCE............................................................................172 Wheel Nuts..............................................................................172 Rotating................................................................................172 Mounting................................................................................172 FINAL DRIVE TRANSMISSION (CHAINCASE)........................................................173 Checking And Adding Fluid...............................................................173 Removing And Replacing Fluid............................................................173 ALTERNATOR BELT.............................................................................174 Belt Adjustment.........................................................................174 Belt Replacement........................................................................174 AIR CONDITIONING BELT.......................................................................175 Belt Adjustment.........................................................................175 Belt Replacement........................................................................175 DRIVE BELT..................................................................................176 Belt Adjustment.........................................................................176 Stop Adjustment.........................................................................176 Belt Replacement........................................................................177 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................179 Checking Accumulator Charge.............................................................179 LUBRICATING THE LOADER......................................................................180 Lubrication Locations...................................................................180 PIVOT PINS..................................................................................183 Inspection And Maintenance..............................................................183 BOB-TACH (HAND LEVER).......................................................................184 Inspection And Maintenance..............................................................184 BOB-TACH (POWER)............................................................................185 Inspection And Maintenance..............................................................185 LOADER STORAGE AND RETURN TO SERVICE........................................................186 Storage.................................................................................186 Return To Service.......................................................................186 SYSTEM SETUP AND ANALYSIS.......................................................................187 DIAGNOSTIC SERVICE CODES....................................................................188 Viewing Service Codes...................................................................188 Service Codes List......................................................................189 CONTROL PANEL SETUP.........................................................................196 Right Panel Setup (Deluxe Instrumentation Panel)........................................196 PASSWORD SETUP (KEYLESS START PANEL)........................................................200 Password Description....................................................................200 Changing The Owner Password.............................................................200 Password Lockout Feature................................................................200 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................201 Password Description....................................................................201 Changing The Owner Password.............................................................201 Changing The User Passwords.............................................................202 Password Lockout Feature................................................................202 MAINTENANCE CLOCK...........................................................................203 Description.............................................................................203 Setup...................................................................................203 Reset...................................................................................203 SPECIFICATIONS..................................................................................204 LOADER SPECIFICATIONS.......................................................................205 Machine Dimensions......................................................................205 Performance.............................................................................206 Engine..................................................................................206 Drive System............................................................................207 Controls................................................................................207 Hydraulic System........................................................................208 Electrical System.......................................................................209 Capacities..............................................................................209 Tyres...................................................................................210 WARRANTY........................................................................................211 WARRANTY....................................................................................212 ALPHABETICAL INDEX..............................................................................213
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