Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN S1ML11001 & Above – PDF DOWNLOAD

Description

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN S1ML11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN S1ML11001 & Above – PDF DOWNLOAD

Language : English
Pages : 228
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN S1ML11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S650 Skid-Steer Loader Operation & Maintenance Manual SN S1ML11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 11
LOADER IDENTIFICATION 12
FEATURES, ACCESSORIES, AND ATTACHMENTS 13
Standard Items 13
Options And Accessories 13
Buckets Available 14
Attachments 14
High-Flow Attachments 14
Special Applications Kit 15
Special Applications Kit Inspection And Maintenance 15
Forestry Door And Window Kit 16
Forestry Door And Window Kit Inspection And Maintenance 16
SAFETY AND TRAINING RESOURCES 17
SAFETY INSTRUCTIONS 19
Before Operation 19
Safe Operation Is The Operator’s Responsibility 20
Safe Operation Needs A Qualified Operator 20
Avoid Silica Dust 21
FIRE PREVENTION 21
Maintenance 21
Operation 21
Electrical 21
Hydraulic System 22
Fueling 22
Starting 22
Spark Arrester Exhaust System 22
Welding And Grinding 22
Fire Extinguishers 22
PUBLICATIONS AND TRAINING RESOURCES 23
MACHINE SIGNS (DECALS) 24
No-Text Safety Signs 27
OPERATING INSTRUCTIONS 29
INSTRUMENT PANEL IDENTIFICATION 33
Overview 33
Left Panel 34
Display Screen 36
Right Panel 37
Left Switch Panel 39
Right Switch Panel 39
Left Side Lower Panel 40
Right Side Lower Panel 40
Radio 41
CONTROL IDENTIFICATION 43
Description 43
Standard Controls 43
Advanced Control System (ACS) 44
Selectable Joystick Controls (SJC) 45
OPERATOR CAB 46
Description 46
Side Windows 46
Door Operation 46
Front Wiper 47
Cab Light 47
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 48
Description 48
Operation 48
SEAT BAR RESTRAINT SYSTEM 49
Description 49
Operation 49
PARKING BRAKE 50
Operation 50
TRACTION LOCK OVERRIDE 50
Description 50
Operation 50
ENGINE SPEED CONTROL 51
Operation 51
AUTO IDLE 51
Description 51
Operation 51
LIFT ARM BYPASS CONTROL 52
Description 52
Operation 52
EMERGENCY EXIT 53
Rear Window Identification 53
Rear Window Removal (Latches) 53
Rear Window Removal (Rubber Cord) 53
External Access (Rear Window With Latches) 54
External Access (Rear Window With Rubber Cord) 54
Front Door 54
BACK-UP ALARM SYSTEM 56
Description 56
Operation 56
DRIVING AND STEERING THE LOADER 57
Available Control Configurations 57
Operation (Standard And ACS) 57
Operation (SJC) In ‘ISO’ Control Pattern 58
Operation (SJC) In ‘H’ Control Pattern 59
STOPPING THE LOADER 60
Using The Control Levers Or Joysticks 60
TWO-SPEED CONTROL 60
Description 60
Operation (Standard And ACS) 61
Operation (SJC) 61
SPEED MANAGEMENT 62
Description 62
Operation 62
Changing The Factory Default Setting 63
DRIVE RESPONSE 64
Description 64
Operation 64
STEERING DRIFT COMPENSATION 66
Description 66
Operation 66
LIFT AND TILT COMPENSATION 68
Description 68
Operation 68
Operation (ACS) 69
Operation (SJC) 70
HYDRAULIC CONTROLS 71
Description 71
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 71
Advanced Control System (ACS) In HAND Control Mode 72
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 72
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 73
Hydraulic Bucket Positioning 73
FRONT Auxiliary Hydraulics Operation 74
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 75
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 75
REAR Auxiliary Hydraulics Operation 76
High-Flow Auxiliary Hydraulics Operation 77
Quick Couplers 78
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 79
ATTACHMENT CONTROL DEVICE (ACD) 80
Description 80
DAILY INSPECTION 81
Daily Inspection And Maintenance 81
PRE-STARTING PROCEDURE 83
Entering The Loader 83
Operation & Maintenance Manual And Operator’s Handbook Locations 83
Seat Adjustment 84
Seat Belt Adjustment 85
Seat Bar 86
Joystick Position Adjustment 86
STARTING THE ENGINE 87
Deluxe Instrumentation Panel 87
Warming The Hydraulic / Hydrostatic System 89
Cold Temperature Starting 89
Cold Temperature Engine Speed Control 89
MONITORING THE DISPLAY PANELS 90
Left Panel 90
Warning And Shutdown 90
STOPPING THE ENGINE AND LEAVING THE LOADER 91
Procedure 91
COUNTERWEIGHTS 92
Description 92
Effect On The Loader And Loader Operation 92
When To Consider Using Counterweights 92
When To Consider Removing Counterweights 92
Accessories That Affect Machine Weight 92
ATTACHMENTS 93
Choosing The Correct Bucket 93
Pallet Fork 93
Installing And Removing The Attachment (Hand Lever Bob-Tach) 94
Installing And Removing The Attachment (Power Bob-Tach) 97
OPERATING PROCEDURE 100
Inspect The Work Area 100
Basic Operating Instructions 100
Driving On Public Roads 100
Operating With A Full Bucket 101
Operating With An Empty Bucket 101
Filling And Emptying The Bucket (Foot Pedals) 102
Leveling The Ground Using Float (Foot Pedals) 103
Digging And Filling A Hole (Foot Pedals) 104
Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern) 105
Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern) 106
Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern) 107
Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern) 108
Leveling The Ground Using Float (SJC – ‘ISO’ Pattern) 109
Digging And Filling A Hole (SJC – ‘ISO’ Pattern) 110
TOWING THE LOADER 111
Procedure 111
LIFTING THE LOADER 111
Single-Point Lift 111
Four-Point Lift 112
TRANSPORTING THE LOADER ON A TRAILER 113
Loading And Unloading 113
Fastening 113
PREVENTIVE MAINTENANCE 115
MAINTENANCE SAFETY 119
SERVICE SCHEDULE 120
Maintenance Intervals 120
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 122
Inspecting The BICS™ (Engine STOPPED – Key ON) 122
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 122
Inspecting The Seat Bar Sensor (Engine RUNNING) 122
Inspecting The Traction Lock (Engine RUNNING) 122
Inspecting The Lift Arm Bypass Control 122
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 122
SEAT BAR RESTRAINT SYSTEM 123
Description 123
Inspection And Maintenance 124
SEAT BELT 125
Inspection And Maintenance 125
LIFT ARM SUPPORT DEVICE 126
Description 126
Installing 127
Removing 128
BACK-UP ALARM SYSTEM 129
Description 129
Inspection 129
Adjusting Switch Position 130
OPERATOR CAB 131
Description 131
Cab Door Sensor 131
Raising 132
Lowering 133
REAR DOOR (TAILGATE) 134
Opening And Closing 134
Adjusting Latch 134
REAR GRILLE 135
Removing 135
Installing 136
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 137
Filters 137
Air Conditioning Evaporator / Heater Coil 138
Air Conditioning Condenser 139
Air Conditioning Lubrication 139
Troubleshooting 139
ENGINE AIR CLEANER 140
Replacing Filters 140
FUEL SYSTEM 142
Fuel Specifications 142
Biodiesel Blend Fuel 142
Filling The Fuel Tank 143
Fuel Filter 144
Removing Air From The Fuel System 145
ENGINE LUBRICATION SYSTEM 146
Checking And Adding Engine Oil 146
Engine Oil Chart 146
Removing And Replacing Oil And Filter 147
ENGINE COOLING SYSTEM 149
Maintenance Platform 149
Cleaning 149
Checking And Adding Coolant 152
Removing And Replacing Coolant 153
ELECTRICAL SYSTEM 155
Description 155
Fuse And Relay Location / Identification 155
Battery Maintenance 157
Using A Booster Battery (Jump Starting) 158
Removing And Installing Battery 159
HYDRAULIC / HYDROSTATIC SYSTEM 160
Checking And Adding Fluid 160
Hydraulic / Hydrostatic Fluid Chart 160
Removing And Replacing Hydraulic Fluid 161
Removing And Replacing Hydraulic / Hydrostatic Filter 163
Removing And Replacing Hydraulic Charge Filter 164
Replacing Reservoir Breather Cap 166
TIRE MAINTENANCE 167
Wheel Nuts 167
Rotating 167
Mounting 167
FINAL DRIVE TRANSMISSION (CHAINCASE) 168
Checking And Adding Fluid 168
Removing And Replacing Fluid 168
ALTERNATOR BELT 169
Belt Adjustment 169
Belt Replacement 169
AIR CONDITIONING BELT 170
Belt Adjustment 170
Belt Replacement 170
DRIVE BELT 171
Belt Adjustment 171
Stop Adjustment 171
Belt Replacement 172
LUBRICATING THE LOADER 174
Lubrication Locations 174
PIVOT PINS 177
Inspection And Maintenance 177
BOB-TACH (POWER) 178
Inspection And Maintenance 178
LOADER STORAGE AND RETURN TO SERVICE 179
Storage 179
Return To Service 179
SYSTEM SETUP AND ANALYSIS 181
DIAGNOSTIC SERVICE CODES 183
Viewing Service Codes 183
Service Codes List 184
CONTROL PANEL SETUP 193
Right Panel Setup (Deluxe Instrumentation Panel) 193
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 196
Password Description 196
Changing The Owner Password 196
Changing The User Passwords 197
Password Lockout Feature 197
MAINTENANCE CLOCK 198
Description 198
Setup 198
Reset 198
MACHINE SIGN TRANSLATIONS 199
MACHINE SIGN TRANSLATIONS 201
Service Schedule (7242070) 201
Warning (7167993) 204
Warning (7169291) 204
Danger (7167989) 204
Danger (7167990) 204
Danger (7167988) 205
Warning (7168114) 205
Warning (7167994) 206
Warning (7168140) 207
Warning (7168142) 207
Warning (7168138) 208
Warning (7167996) 209
Warning (6737189) 209
Warning (7184346) 210
Danger (7170355) 210
Lift Arm Support Device (7169340) 211
Warning (7168024) 212
Warning (7142141) 213
Warning (7168019) 214
SPECIFICATIONS 215
(S650) LOADER SPECIFICATIONS 217
Machine Dimensions 217
Performance 218
Engine 218
Drive System 219
Controls 219
Hydraulic System 220
Electrical System 221
Capacities 221
Tires 222
WARRANTY 223
WARRANTY 225
ALPHABETICAL INDEX 227

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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