Bobcat S66 Skid-Steer Loader Service Manual SN B4SA11001 & Above – PDF DOWNLOAD

Description

Bobcat S66 Skid-Steer Loader Service Manual SN B4SA11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S66 Skid-Steer Loader Service Manual SN B4SA11001 & Above – PDF DOWNLOAD

Language : English
Pages : 918
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S66 Skid-Steer Loader Service Manual SN B4SA11001 & Above – PDF DOWNLOAD

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

TABLE OF CONTENTS:

Bobcat S66 Skid-Steer Loader Service Manual SN B4SA11001 & Above – PDF DOWNLOAD

MAINTENANCE SAFETY 3
CONTENTS 5
FOREWORD 7
FOREWORD 9
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 13
Fueling 13
Starting 13
Spark Arrester Exhaust System 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATIONS 15
Machine Serial Number Location 15
Engine Serial Number Location 15
DELIVERY REPORT 16
LOADER IDENTIFICATION 17
Front View 17
Rear View 17
SAFETY & MAINTENANCE 19
LIFTING AND BLOCKING THE LOADER 23
Procedure 23
LIFT ARM SUPPORT DEVICE 25
Lift Arm Support Device Description 25
Installing Lift Arm Support Device 25
Removing Lift Arm Support Device 27
OPERATOR CAB 29
Inspecting Operator Cab 29
Cab Door Sensor Description 29
Raising Operator Cab 30
Lowering Operator Cab 32
Special Applications Kit 34
Inspecting And Maintaining Special Applications Kit 34
Forestry Door And Window Kit 35
Inspecting And Maintaining Forestry Door And Window Kit 35
TRANSPORTING THE LOADER ON A TRAILER 37
Loading And Unloading Machine 37
Fastening Machine To Transport Vehicle 38
TOWING THE LOADER 39
Procedure 39
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666 41
Description 41
Remote Start Tool (Service Tool) – 7022042 42
Loader Service Tool Harness – 6689747 43
Computer Service Tool Harness – 6689746 44
Remote Start Procedure 45
SERVICE SCHEDULE 49
Maintenance Intervals 49
Service Schedule Symbols 52
ENGINE AIR CLEANER 53
Replacing Engine Air Filter Element (Outer) 53
Replacing Engine Air Filter Element (Inner) 54
ENGINE COOLING SYSTEM 55
Cleaning Engine Cooling System 55
Checking And Adding Coolant 57
Replacing Coolant 58
FUEL SYSTEM 61
Fuel Specifications 61
Biodiesel Blend Fuel 61
Filling The Fuel Tank 62
Removing Water From Main Fuel Filter 63
Replacing Fuel Pre-Filter 64
Replacing Main Fuel Filter 65
Replacing Fuel Tank Vent Filter 67
ENGINE LUBRICATION SYSTEM 69
Checking And Adding Engine Oil 69
Engine Oil Chart 69
Replacing Engine Oil And Filter 70
HYDRAULIC SYSTEM 73
Checking And Adding Hydraulic Fluid 73
Hydraulic Fluid Chart 74
Replacing Hydraulic Fluid 75
Replacing Main Hydraulic Filter 79
Replacing Hydraulic Case Drain Filter 81
Replacing Hydraulic Charge Filter 82
Replacing Hydraulic Reservoir Vent Filter 84
FINAL DRIVE TRANSMISSION (CHAINCASES) 85
Checking And Adding Chaincase Fluid 85
Replacing Chaincase Fluid 86
BOB-TACH (HAND LEVER) 87
Inspecting And Maintaining Hand Lever Bob-Tach 87
BOB-TACH (POWER) 89
Inspecting And Maintaining Power Bob-Tach 89
MACHINE LUBRICATION 91
Lubricating Grease Fittings 91
TIRE MAINTENANCE 93
Checking Wheel Nut Torque 93
Rotating Tires 93
Mounting Tires 94
PIVOT PINS 95
Checking Pivot Pin Torque 95
LOADER STORAGE AND RETURN TO SERVICE 97
Loader Extended Storage Procedure 97
Loader Return To Service Procedure 97
STOPPING THE ENGINE AND LEAVING THE MACHINE 99
Procedure 99
EMERGENCY EXITS 101
Removing Rear Window With Latches 101
Removing Rear Window With Rubber Cord 101
Removing Rear Window With Latches From Outside Loader 102
Removing Rear Window With Rubber Cord From Outside Loader 103
Removing Front Door 103
Front Door Reassembly 104
SEAT BELT 105
Inspection And Maintenance 105
HYDRAULIC SYSTEM 107
HYDRAULIC / HYDROSTATIC SCHEMATICS 111
HYDRAULIC SYSTEM INFORMATION 119
Glossary Of Hydraulic Symbols 119
Troubleshooting 123
CYLINDER (LIFT) 125
Testing 125
Removal And Installation 126
Parts Identification 130
Disassembly 131
Assembly 134
CYLINDER (TILT) 139
Testing 139
Removal And Installation 140
Base End Pivot Pin Removal And Installation 142
Parts Identification 143
Disassembly 144
Assembly 147
CYLINDER (BOB-TACH) 151
Testing 151
Removal And Installation 152
Parts Identification 153
Disassembly 154
Assembly 155
MAIN RELIEF VALVE 159
Description 159
Testing 160
Main Relief Valve Adjustment 162
Main Relief Valve Removal And Installation 163
HYDRAULIC CONTROL VALVE 165
Description 165
Removal And Installation 165
Actuator Removal And Installation 170
Identification Chart 173
Lift Load Check Valve Removal And Installation 174
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 176
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 176
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 177
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 177
Port Relief Valve Removal And Installation 178
Plug Removal And Installation 180
End Cap Block Removal And Installation 181
Lift Spool Removal And Installation 181
Lift Spool Disassembly And Assembly 183
Tilt Spool Removal And Installation 184
Tilt Spool Disassembly And Assembly 185
Auxiliary Spool Removal And Installation 186
Auxiliary Solenoid Removal And Installation 187
Solenoid Removal And Installation 188
Lock Valve Removal And Installation 189
Lift Arm Bypass Orifice Removal And Installation 191
Main Relief Valve Removal And Installation 191
Check Valve Removal And Installation 192
LIFT ARM BYPASS CONTROL VALVE 193
Description 193
Testing 193
Removal And Installation 194
Bracket Removal And Installation 195
Disassembly And Assembly 195
HYDRAULIC PUMP (STANDARD FLOW) 197
Description 197
Pump Test At Quick Couplers 197
Direct Pump Test (Standard Section) 198
Direct Pump Test (Charge Section) 200
Removal And Installation 202
Hydraulic Pump Startup 204
Parts Identification 205
Disassembly And Assembly 206
HYDRAULIC PUMP (HIGH FLOW) 207
Description 207
Direct Pump Test (Standard Section) 209
Direct Pump Test (Charge Section) 210
Direct Pump Test (High Flow Section) 212
High Flow Relief Valve Adjustment 214
High Flow Relief Valve Removal And Installation 215
Solenoid Removal And Installation 216
Removal And Installation 217
Hydraulic Pump Startup 219
Parts Identification 220
Disassembly And Assembly 221
HYDRAULIC FILTERS 223
Description 223
Housing Removal And Installation 223
HYDRAULIC FLUID RESERVOIR 225
Description 225
Removal And Installation 226
OIL COOLER 229
Description 229
Removal And Installation 229
BUCKET POSITION SENSORS 231
Description 231
Removal And Installation 231
REAR AUXILIARY DIVERTER VALVE 233
Description 233
Removal And Installation 233
Disassembly And Assembly 235
BOB-TACH (POWER) BLOCK 241
Description 241
Testing Relief Valve 242
Removal And Installation 244
Disassembly And Assembly 246
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK 251
Description 251
Removal And Installation 252
Disassembly And Assembly 253
AUTOMATIC RIDE CONTROL 255
Description 255
Removal And Installation 256
Checking The Pressure In The Accumulator 258
Adding Nitrogen To The Accumulator 260
HYDROSTATIC SYSTEM 263
HYDROSTATIC SYSTEM INFORMATION 265
Troubleshooting 265
HYDROSTATIC DRIVE MOTOR (ONE SPEED) 267
Description 267
Removal And Installation 268
Parts Identification 270
Disassembly And Assembly 271
HYDROSTATIC DRIVE MOTOR (TWO-SPEED) 277
Description 277
Removal And Installation 278
Parts Identification 280
Disassembly 281
Assembly 293
HYDROSTATIC MOTOR CARRIER 307
Description 307
Removal And Installation 308
Disassembly 310
CHARGE PRESSURE 313
Description 313
Testing 313
Sender Removal And Installation 314
Adjusting (SJC) 315
HYDROSTATIC PUMP (MANUAL) 317
Description 317
Port Locations And Gauge Installation 318
Removal And Installation 319
Hydrostatic Pump Startup 321
Disassembly And Assembly 322
HYDROSTATIC PUMP (SJC) 331
Description 331
Port Locations And Gauge Installation 332
Removal And Installation 333
Hydrostatic Pump Startup 336
Parts Identification 337
Parts Identification 339
High Pressure Relief And Bypass Valve 340
Charge Pressure Relief Valve 341
Disassembly And Assembly 342
Mechanical Neutral Adjustment 354
Hydraulic Controller Neutral Adjustment 356
TWO-SPEED VALVE 359
Description 359
Valve Block Removal And Installation 360
Valve Block Disassembly And Assembly 362
DRAIN MANIFOLD 365
Description 365
Drain Manifold Housing Removal And Installation 365
DRIVE SYSTEM 367
BRAKE 369
Description 369
Block Removal And Installation 369
DRIVE COMPONENTS 371
Description 371
Axle Seal Removal And Installation 372
Axle, Sprocket And Bearings Removal And Installation 374
Chain Removal And Installation 379
CHAINCASE 381
Description 381
Chaincase Cover Removal And Installation 381
MAINFRAME 383
SEAT BAR 387
Description 387
Removal And Installation 388
Disassembly And Assembly 389
Compression Spring Disassembly And Assembly 390
OPERATOR CAB 391
Gas Spring Removal And Installation 391
Gas Spring Bracket Disassembly And Assembly 392
Removal And Installation 393
OPERATOR SEAT 395
Removal And Installation 395
Seat Belt Removal And Installation (Two Point) 395
Seat Belt Removal And Installation (Three Point) 396
OPERATOR SEAT (SUSPENSION) 399
Removal And Installation 399
Slide Rail Removal And Installation 399
Seat Belt Removal And Installation 400
Lower Cushion Removal 400
Lower Cushion Installation 401
Back Cushion Removal And Installation 401
Shock Removal And Installation 402
3-Point Seat Belt Removal And Installation 402
BOB-TACH (HAND LEVER) 405
Description 405
Removal And Installation 405
Lever And Wedge Disassembly And Assembly 408
Pivot Pin Bushing And Seal Removal And Installation 409
BOB-TACH (POWER) 411
Description 411
Removal And Installation 411
Lever And Wedge Disassembly And Assembly 414
Pivot Pin Bushing And Seal Removal And Installation 415
LIFT ARMS 417
Driver Link Removal And Installation 417
Follower Link Removal And Installation 420
Lift Arm Removal And Installation 421
REAR GRILLE 425
Raising Rear Grille 425
Lowering Rear Grille 426
Shield Removal And Installation 426
REAR DOOR (TAILGATE) 427
Removal And Installation 427
Striker Removal And Installation 428
Striker Disassembly And Assembly 428
Striker (Adjusting) 429
Latch Removal And Installation 429
FUEL TANK 431
Removal And Installation 431
Fuel Level Sender Removal And Installation 433
Fuel Tank Vent Removal And Installation 434
CONTROL PEDALS (MANUAL) 435
Description 435
Pedal Removal And Installation (Right Side) 435
Pedal Removal And Installation (Left Side) 435
Pedal (Adjusting) 436
FOOTREST (SJC) 437
Footrest Removal And Installation (Right Side) 437
Footrest Removal And Installation (Left Side) 437
CONTROL LEVER ASSEMBLY 439
Description 439
Linkage Removal And Installation 440
Removal And Installation 441
Disassembly And Assembly 443
CONTROL LEVER CENTERING ASSEMBLY 445
Description 445
Removal And Installation 446
Disassembly And Assembly 447
Linkage Neutral (Adjusting) 450
Linkage Travel (Adjusting) 453
Shock Removal And Installation 457
CONTROL HANDLE / LEVER (MANUAL) 459
Description 459
Lever Removal And Installation 459
CONTROL HANDLE / LEVER (SJC) 461
Description 461
Joystick Testing 461
Joystick Removal And Installation 462
ACCESS PANELS (LOWER) 465
Removal And Installation (Left Side) 465
Removal And Installation (Right Side) 467
ACCESS PANELS (UPPER) 469
Removal And Installation (Center Panel) 469
Removal And Installation (Left Side) 469
Removal And Installation (Right Side) 470
WINDOW (REAR) 471
Removing Rear Window With Latches 471
Removing Rear Window With Rubber Cord 471
Removing Rear Window With Latches From Outside Loader 472
Disassembly And Assembly (Latches) 473
Removal (Rubber Cord) 474
Installation (Rubber Cord) 475
WINDOW (TOP) 477
Removal And Installation 477
WINDOW (SIDE) 479
Removal And Installation 479
CAB DOOR 481
Description 481
Removal And Installation 481
Disassembly And Assembly 482
Aligning 484
Adjusting 484
Checking Operation 485
ARMREST 487
Description 487
Removal And Installation 487
Disassembly And Assembly 489
HEADLINER 491
Removal And Installation 491
ELECTRICAL SYSTEM 495
ELECTRICAL SCHEMATICS 499
ELECTRICAL SYSTEM 523
Glossary Of Electrical Symbols 523
Electrical System Description 526
Fuse And Relay Identification 527
Solenoid Testing 531
BATTERY 533
Removing And Installing Battery 533
Battery Maintenance 534
Maintaining Battery Charge Level 534
Battery Service During Machine Storage 534
Testing Battery 535
Charging Battery 535
Using A Booster Battery (Jump Starting) 536
ALTERNATOR 537
Adjusting Belt (Machines Without Air Conditioning) 537
Replacing Belt (Machines Without Air Conditioning) 537
Adjusting Belt (Machines With Air Conditioning) 538
Replacing Belt (Machines With Air Conditioning) 538
Charging System Inspection 539
Alternator Voltage Testing 540
Low Voltage Testing 541
High Voltage Testing 541
Removal And Installation (Machines Without Air Conditioning) 542
Removal And Installation (Machines With Air Conditioning) 543
Parts Identification 544
STARTER 545
Testing 545
Removal And Installation 545
Parts Identification 546
INSTRUMENT PANEL IDENTIFICATION 547
Instrument Panel Overview 547
Standard Display 548
Touch Display 550
Left Control Panel 552
Right Control Panel 552
Jog Shuttle (Standard Display) 553
Jog Shuttle (Touch Display) 553
Heating, Ventilation, And Air Conditioning (HVAC) Controls 554
Touch Display Radio Input Ports 554
Keyed Ignition Kit 555
Radio Identification 556
Left Switch Panel Removal And Installation 558
Right Switch Panel Removal And Installation 559
LIGHTS 561
Front Removal And Installation 561
Rear Removal And Installation 561
Cab Light Removal And Installation 562
Side Light Removal And Installation 562
BOBCAT HUB CONTROLLER 563
Description 563
Connector Identification 564
Removal And Installation 567
BOBCAT MID CONTROLLER 571
Description 571
Removal And Installation 572
BOBCAT CONTROLLER (SJC) (DRIVE) 573
Description 573
Removal And Installation 574
ENGINE CONTROL UNIT (ECU) 575
Description 575
Cleaning 576
Removal And Installation 577
DIAGNOSTIC SERVICE CODES 579
Service Codes List 579
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 585
Inspecting The Bobcat Interlock Control System (BICS™) 585
Inspecting The Lift Arm Bypass Control 586
SEAT BAR SENSOR 587
Description 587
Troubleshooting 587
Testing 588
Removal And Installation 589
Bobcat Interlock Control System (BICS™) Circuit Test 592
TRACTION LOCK 595
Description 595
Troubleshooting 596
Operating Parking Brake 597
Operating Hydraulic Controls With Parking Brake Engaged 597
CONTROL IDENTIFICATION 599
Identification Chart (Standard) 599
Identification Chart (SJC) 600
SERVICE PC (LAPTOP COMPUTER) 601
Connecting Remote Start Tool (Service Tool) 601
CALIBRATION 603
Description 603
Actuator Testing 603
Lift And Tilt Calibration (SJC) 606
Adjusting Lift And Tilt Compensation 606
Hydrostatic Pump Calibration (SJC) 609
STEERING DRIFT COMPENSATION 615
Steering Drift Compensation Description 615
Adjusting Steering Drift Compensation 616
NAVIGATION (STANDARD DISPLAY) 619
Navigation Bar 619
Viewing Active Shortcuts 619
VITALS (STANDARD DISPLAY) 621
Vital Detail And Machine Performance 621
SERVICE (STANDARD DISPLAY) 623
Record A Service 623
SETTINGS (STANDARD DISPLAY) 625
Display Settings 625
Machine Settings 626
Language Settings 627
Units 628
Software 629
PASSWORD SETUP 631
Security Settings 631
Security Settings (Manage Operators) 632
CAMERA (TOUCH DISPLAY) 633
Camera Settings 633
PHONE (TOUCH DISPLAY) 635
AUDIO (TOUCH DISPLAY) 637
SERVICE (TOUCH DISPLAY) 639
Record A Service 639
View Service Schedule 640
View Service Record 641
View Service Codes 642
ATTACHMENTS (TOUCH DISPLAY) 643
Attachment Information 643
SETTINGS (TOUCH DISPLAY) 645
Favorites 645
Display Settings 647
Machine Settings 648
Security Settings 649
Security Settings (Manage Operators) 650
Operator Statistics 654
Job Clocks 655
Language Settings 657
Units 658
Camera Settings 658
Bluetooth® Settings 658
Audio Settings 658
Dealer 659
Software 660
PASSWORD SETUP 661
Security Settings 661
Security Settings (Manage Operators) 662
MAINTENANCE CLOCK 663
Record A Service 663
View Service Codes 664
BACK-UP ALARM SYSTEM 665
Inspecting Back-up Alarm System 665
Adjusting Back-up Alarm Switches 666
Troubleshooting (Joystick) 667
Alarm Removal And Installation 668
FRONT HORN 669
Removal And Installation 669
Troubleshooting 670
ENGINE SPEED CONTROL (HAND) 671
Description 671
Removal And Installation 672
ENGINE SPEED CONTROL (FOOT) 673
Description 673
Removal And Installation 673
Disassembly And Assembly 674
CAMSHAFT AND CRANKSHAFT POSITION SENSOR 677
Removal And Installation 677
MACHINE IQ 679
Description 679
Removal And Installation 679
Procedure 680
ENGINE SERVICE 681
ENGINE INFORMATION 685
Description 685
Specifications 686
Sensor Location 688
Torque Values 695
Troubleshooting 697
Engine Removal And Installation 699
Engine Mount Replacement 705
Compression – Testing 707
Injector Signal – Testing 709
Injector Signal – Testing (In-Line) 711
Oil Pressure Testing (At Turbocharger Oil Inlet) 713
DIESEL OXIDATION CATALYST (DOC) 715
Removal And Installation 715
AIR CLEANER 717
Housing Removal And Installation 717
ENGINE COOLING SYSTEM 719
Radiator Cooling Package Removal And Installation 719
Hydraulic Fan Description 723
Reversible Hydraulic Fan Description 723
Hydraulic Fan Motor Assembly Removal And Installation 724
Hydraulic Fan Motor Removal And Installation 727
Hydraulic Fan Motor Disassembly And Assembly 729
Water Pump Removal And Installation 738
Thermostat Housing Removal And Installation 739
Testing The Thermostat 740
LUBRICATION SYSTEM 741
Description 741
Oil Pan Removal And Installation 742
Oil Pump Removal And Installation 743
Oil Pump Relief Valve Description 744
Oil Pump Relief Valve Removal And Installation 744
Oil Cooler Removal And Installation 744
Oil Filter Head Removal And Installation 745
Oil Cooler Bypass Description 747
Oil Cooler Bypass Removal And Installation 747
FUEL SYSTEM 749
Description 749
Fuel Filter Housing Removal And Installation 750
Fuel Lift Pump Removal And Installation 751
Fuel Lift Pump Filter Removal And Installation 752
Transfer Pump / High Pressure Pump Removal And Installation 752
Fuel Temperature Sensor Removal And Installation 754
Fuel Recirculation Valve (FRV) Removal And Installation 755
Fuel Pressure Relief Valve Removal And Installation 755
Fuel Rail Assembly Removal And Installation 756
Fuel Injector Removal And Installation 757
Injector Coding 760
CYLINDER HEAD 761
Glow Plugs Testing 761
Glow Plug Removal And Installation 762
Valve Clearance Adjustment 763
Cylinder Head Removal And Installation 765
Cylinder Head Disassembly And Assembly 768
Cylinder Head Inspection 769
Cylinder Head Top Clearance 770
Valve Step Height 771
Valve Stem Height 771
Valve Guide 772
Valve 772
Valve Spring 773
Rocker Arm Shaft Disassembly And Assembly 774
Rocker Arm Shaft Inspection 775
Push Rod Inspection 775
CRANKSHAFT AND PISTONS 777
Piston And Connecting Rod Removal And Installation 777
Piston And Connecting Rod Inspection 778
Crankshaft Removal And Installation 780
Cylinder Block Inspection 783
Crankshaft Inspection 785
Connecting Rod Inspection 785
Engine Component Class 786
CAMSHAFT 789
Removal And Installation 789
Inspecting 790
GEARCASE 793
Gearcase Cover Removal And Installation 793
Gear Backlash 794
Gear Timing 795
Idle Gear Removal And Installation 796
Idle Gear Inspection 796
TURBOCHARGER 797
Description 797
Removal And Installation 797
Inspection 800
FLYWHEEL AND HOUSING 801
Flywheel Removal And Installation 801
Ring Gear Removal And Installation 802
Housing Removal And Installation 803
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 805
Description 805
Removal And Installation 806
EXHAUST MANIFOLD 809
Removal And Installation 809
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 811
AIR CONDITIONING SYSTEM FLOW 813
Description 813
Chart 814
Components 815
Safety Equipment 818
REGULAR MAINTENANCE 819
Cleaning HVAC Filters 819
Cleaning Air Conditioning Evaporator And Heater Coil 820
Cleaning Air Conditioning Condenser 821
Lubricating Air Conditioning System 821
Troubleshooting HVAC System 821
Adjusting Belt 822
Replacing Belt 822
Air Conditioning Service Chart 823
TROUBLESHOOTING 825
Blower Motor Does Not Operate 825
Blower Motor Operates Normally, But Air Flow Is Insufficient 825
Insufficient Cooling Although Air Flow And Compressor Operation Are Normal 825
The Compressor Does Not Operate At All, Or Operates Improperly 825
Gauge Pressure Related Troubleshooting 826
Troubleshooting Tree 828
Temperature / Pressure Chart 832
Poor A/C Performance 834
HVAC Repair And Leaks 835
Electrical System 836
Engine Coolant Bypassing The Heater Valve 842
Heater Valve Not Opening Or Closing 843
SYSTEM CHARGING AND RECLAMATION 845
Refrigerant Identification 845
Reclamation And Charging With Recovery / Charging Unit 846
COMPRESSOR 849
Removal And Installation 849
Oil 850
Oil Check 851
CONDENSER 853
Removal And Installation 853
RECEIVER / DRIER FILTER CARTRIDGE 855
Removal And Installation 855
EVAPORATOR / HEATER UNIT 857
Removal And Installation 857
THERMOSTAT 859
Description 859
Removal And Installation 860
EXPANSION VALVE 863
Removal And Installation 863
EVAPORATOR COIL 867
Removal And Installation 867
HEATER COIL 871
Removal And Installation 871
BLOWER FAN 873
Removal And Installation 873
Disassembly And Assembly 874
HEATER VALVE 877
Removal And Installation 877
EVAPORATOR / HEATER COVER 879
Removing 879
Installing 880
SPECIFICATIONS 881
LOADER SPECIFICATIONS 883
Machine Dimensions 883
Performance Specifications 885
Engine Specifications 885
Drive System Specifications 886
Control Specifications 886
Hydraulic System Specifications 887
Hydraulic Cylinder Specifications 887
Electrical System Specifications 888
Fluid Capacities 888
Tire Specifications 888
TECHINCAL SERVICE GUIDE SPECIFICATIONS 889
Engine 889
Engine Torques 889
Cooling System 889
Loader Torques 890
Hydraulic / Hydrostatic System 890
Fuel Consumption 890
TORQUE SPECIFICATIONS FOR BOLTS 891
Torque For General SAE Bolts 891
Torque For General Metric Bolts 892
HYDRAULIC CONNECTION SPECIFICATIONS 893
Straight Thread O-ring Fitting 893
Flare Fitting 894
Tubelines And Hoses 894
HYDRAULIC FLUID SPECIFICATIONS 895
Specifications 895
CONVERSIONS 897
Decimal And Millimeter Equivalent Chart 897
U S To Metric Conversion Chart 897
SERVICE TOOLS REQUIRED 899
Remote Start Tools 899
Hydraulic Tools 900
Mainframe And Drive Tools 903
Electrical Tools 906
Engine Tools 907
HVAC Tools 912
ALPHABETICAL INDEX 913

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