Bobcat S66 Skid-Steer Loader Service Manual SN B51U11001 & Above – PDF DOWNLOAD

Description

Bobcat S66 Skid-Steer Loader Service Manual SN B51U11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S66 Skid-Steer Loader Service Manual SN B51U11001 & Above – PDF DOWNLOAD

Language : English
Pages : 922
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S66 Skid-Steer Loader Service Manual SN B51U11001 & Above – PDF DOWNLOAD

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

TABLE OF CONTENTS:

Bobcat S66 Skid-Steer Loader Service Manual SN B51U11001 & Above – PDF DOWNLOAD

MAINTENANCE SAFETY 3
CONTENTS 5
FOREWORD 7
FOREWORD 9
SAFETY INSTRUCTIONS 11
FIRE PREVENTION 13
Maintenance 13
Operation 13
Electrical 13
Hydraulic System 13
Fueling 13
Starting 13
Spark Arrester Exhaust System 13
Welding And Grinding 14
Fire Extinguishers 14
SERIAL NUMBER LOCATIONS 15
Machine Serial Number Location 15
Engine Serial Number Location 15
DELIVERY REPORT 16
LOADER IDENTIFICATION 17
Front View 17
Rear View 17
SAFETY & MAINTENANCE 19
LIFTING AND BLOCKING THE LOADER 23
Procedure 23
LIFT ARM SUPPORT 25
Lift Arm Support Description 25
Installing Lift Arm Support 25
Removing Lift Arm Support 27
OPERATOR CAB 29
Inspecting Operator Cab 29
Cab Door Sensor Description 29
Raising Operator Cab 30
Lowering Operator Cab 32
Clear Side Enclosed Cab Option 34
Inspecting And Maintaining Clear Side Enclosed Cab Option 34
Special Applications Kit 35
Inspecting And Maintaining Special Applications Kit 35
Forestry Door And Window Kit 36
Inspecting And Maintaining Forestry Door And Window Kit 36
TRANSPORTING THE MACHINE 37
Loading And Unloading Machine 37
Fastening Machine To Transport Vehicle 38
TOWING THE LOADER 39
Procedure 39
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666 41
Description 41
Remote Start Tool (Service Tool) – 7022042 42
Loader Service Tool Harness – 6689747 43
Computer Service Tool Harness – 6689746 44
Remote Start Procedure 45
SERVICE SCHEDULE 49
Maintenance Intervals 49
Service Schedule Symbols 52
ENGINE AIR CLEANER 53
Replacing Engine Air Filter Element (Outer) 53
Replacing Engine Air Filter Element (Inner) 54
ENGINE COOLING SYSTEM 55
Cleaning Engine Cooling System 55
Checking And Adding Coolant 57
Replacing Coolant 58
FUEL SYSTEM 61
Fuel Specifications 61
Biodiesel Blend Fuel 61
Filling The Fuel Tank 62
Removing Water From Main Fuel Filter 63
Replacing Fuel Pre-Filter 64
Replacing Main Fuel Filter 65
Replacing Fuel Tank Vent Filter 67
ENGINE LUBRICATION SYSTEM 69
Checking And Adding Engine Oil 69
Engine Oil Chart 69
Replacing Engine Oil And Filter 70
HYDRAULIC SYSTEM 73
Checking And Adding Hydraulic Fluid 73
Hydraulic Fluid Chart 74
Replacing Hydraulic Fluid 75
Replacing Main Hydraulic Filter 79
Replacing Hydraulic Charge Filter 81
Replacing Hydraulic Reservoir Vent Filter 83
FINAL DRIVE TRANSMISSION (CHAINCASES) 85
Checking And Adding Chaincase Fluid 85
Replacing Chaincase Fluid 86
BOB-TACH (HAND LEVER) 87
Inspecting And Maintaining Hand Lever Bob-Tach 87
BOB-TACH (POWER) 89
Inspecting And Maintaining Power Bob-Tach 89
MACHINE LUBRICATION 91
Lubricating Grease Fittings 91
TYRE MAINTENANCE 93
Checking Wheel Nut Torque 93
Rotating Tyres 93
Mounting Tyres 94
PIVOT PINS 95
Checking Pivot Pin Torque 95
LOADER STORAGE AND RETURN TO SERVICE 97
Loader Extended Storage Procedure 97
Loader Return To Service Procedure 97
STOPPING THE ENGINE AND LEAVING THE MACHINE 99
Procedure 99
EMERGENCY EXITS 101
Removing Rear Window With Latches 101
Removing Rear Window With Rubber Cord 101
Removing Rear Window With Latches From Outside Loader 102
Removing Rear Window With Rubber Cord From Outside Loader 103
Removing Front Door 103
Front Door Reassembly 104
SEAT BELT 105
Inspection And Maintenance 105
HYDRAULIC SYSTEM 107
HYDRAULIC / HYDROSTATIC SCHEMATICS 111
HYDRAULIC SYSTEM INFORMATION 119
Glossary Of Hydraulic Symbols 119
Troubleshooting 123
CYLINDER (LIFT) 125
Testing 125
Removal And Installation 126
Parts Identification 130
Disassembly 131
Assembly 134
CYLINDER (TILT) 139
Testing 139
Removal And Installation 140
Base End Pivot Pin Removal And Installation 142
Parts Identification 143
Disassembly 144
Assembly 147
CYLINDER (BOB-TACH) 151
Testing 151
Removal And Installation 152
Parts Identification 153
Disassembly 154
Assembly 155
MAIN RELIEF VALVE 159
Description 159
Testing 160
Main Relief Valve Removal And Installation 162
HYDRAULIC CONTROL VALVE 163
Description 163
Removal And Installation 163
Actuator Removal And Installation 168
Identification Chart 171
Lift Load Check Valve Removal And Installation 172
Anti-Cavitation Valve Removal And Installation (Lift, Rod End) 174
Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End) 174
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End) 175
Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End) 175
Port Relief Valve Removal And Installation 176
Plug Removal And Installation 177
End Cap Block Removal And Installation 178
Lift Spool Removal And Installation 178
Lift Spool Disassembly And Assembly 180
Tilt Spool Removal And Installation 181
Tilt Spool Disassembly And Assembly 182
Auxiliary Spool Removal And Installation 183
Solenoid Removal And Installation 184
BICS™ Lock Valve Removal And Installation 185
Lift Arm Bypass Orifice Removal And Installation 187
Main Relief Valve Removal And Installation 187
Screen Fitting Removal And Installation 188
LIFT ARM BYPASS CONTROL VALVE 189
Description 189
Testing 189
Removal And Installation 190
Bracket Removal And Installation 191
Disassembly And Assembly 191
HYDRAULIC PUMP (STANDARD FLOW) 193
Description 193
Pump Test At Quick Couplers 193
Direct Pump Test (Standard Section) 194
Direct Pump Test (Charge Section) 196
Removal And Installation 198
Hydraulic Pump Startup 200
Parts Identification 201
Disassembly And Assembly 202
HYDRAULIC PUMP (HIGH FLOW) 203
Description 203
Direct Pump Test (Standard Section) 205
Direct Pump Test (Charge Section) 206
Direct Pump Test (High Flow Section) 208
High Flow Relief Valve Adjustment 210
High Flow Relief Valve Removal And Installation 211
Solenoid Removal And Installation 212
Removal And Installation 213
Hydraulic Pump Startup 215
Parts Identification 216
Disassembly And Assembly 217
HYDRAULIC FILTERS 219
Description 219
Main Filter Housing Removal And Installation 219
HYDRAULIC FLUID RESERVOIR 221
Description 221
Removal And Installation 222
OIL COOLER 225
Description 225
Removal And Installation 225
BUCKET POSITION SENSORS 227
Description 227
Removal And Installation 227
REAR AUXILIARY DIVERTER VALVE 229
Description 229
Removal And Installation 229
Disassembly And Assembly 231
BOB-TACH (POWER) BLOCK 237
Description 237
Testing Relief Valve 238
Removal And Installation 240
Disassembly And Assembly 242
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK 247
Description 247
Removal And Installation 248
Disassembly And Assembly 248
AUTOMATIC RIDE CONTROL 251
Description 251
Removal And Installation 252
Checking The Pressure In The Accumulator 254
Adding Nitrogen To The Accumulator 256
HYDROSTATIC SYSTEM 259
HYDROSTATIC SYSTEM INFORMATION 261
Troubleshooting 261
HYDROSTATIC DRIVE MOTOR (ONE SPEED) 263
Description 263
Removal And Installation 264
Parts Identification 266
Disassembly And Assembly 267
HYDROSTATIC DRIVE MOTOR (TWO-SPEED) 273
Description 273
Removal And Installation 274
Parts Identification 276
Disassembly 277
Assembly 289
HYDROSTATIC MOTOR CARRIER 303
Description 303
Removal And Installation 304
Disassembly 306
CHARGE PRESSURE 309
Description 309
Testing 309
Sender Removal And Installation 310
Adjusting (SJC) 311
HYDROSTATIC PUMP (MANUAL) 313
Description 313
Port Locations And Gauge Installation 314
Removal And Installation 315
Hydrostatic Pump Startup 317
Disassembly And Assembly 318
HYDROSTATIC PUMP (SJC) 327
Description 327
Port Locations And Gauge Installation 328
Removal And Installation 329
Hydrostatic Pump Startup 332
Parts Identification 333
High Pressure Relief And Bypass Valve 336
Charge Pressure Relief Valve 337
Disassembly And Assembly 338
Disassembly And Assembly 339
Mechanical Neutral Adjustment 350
Hydraulic Controller Neutral Adjustment 352
TWO-SPEED VALVE 355
Description 355
Valve Block Removal And Installation 356
Valve Block Disassembly And Assembly 357
DRAIN MANIFOLD 359
Description 359
Drain Manifold Housing Removal And Installation 359
DRIVE SYSTEM 361
BRAKE 363
Description 363
Block Removal And Installation 363
DRIVE COMPONENTS 365
Description 365
Axle Seal Removal And Installation 366
Axle, Sprocket And Bearings Removal And Installation 368
Chain Removal And Installation 373
CHAINCASE 375
Description 375
Chaincase Cover Removal And Installation 375
MAINFRAME 377
SEAT BAR 381
Description 381
Removal And Installation 381
Disassembly And Assembly 382
Compression Spring Disassembly And Assembly 383
OPERATOR CAB 385
Gas Spring Removal And Installation 385
Gas Spring Bracket Disassembly And Assembly 386
Removal And Installation 387
OPERATOR SEAT 389
Removal And Installation 389
Seat Belt Removal And Installation (Two Point) 389
Seat Belt Removal And Installation (Three Point) 390
OPERATOR SEAT (SUSPENSION) 393
Removal And Installation 393
Slide Rail Removal And Installation 393
Seat Belt Removal And Installation 394
Lower Cushion Removal 394
Lower Cushion Installation 395
Back Cushion Removal And Installation 395
Shock Removal And Installation 396
3-Point Seat Belt Removal And Installation 396
BOB-TACH (HAND LEVER) 399
Description 399
Removal And Installation 399
Lever And Wedge Disassembly And Assembly 402
Pivot Pin Bushing And Seal Removal And Installation 403
BOB-TACH (POWER) 405
Description 405
Removal And Installation 405
Lever And Wedge Disassembly And Assembly 408
Pivot Pin Bushing And Seal Removal And Installation 409
LIFT ARMS 411
Driver Link Removal And Installation 411
Follower Link Removal And Installation 414
Lift Arm Removal And Installation 415
REAR GRILLE 419
Raising Rear Grille 419
Lowering Rear Grille 420
Shield Removal And Installation 420
REAR DOOR (TAILGATE) 421
Removal And Installation 421
Striker Removal And Installation 422
Striker Disassembly And Assembly 422
Striker (Adjusting) 423
Latch Removal And Installation 423
FUEL TANK 425
Removal And Installation 425
Fuel Level Sender Removal And Installation 427
Fuel Tank Vent Removal And Installation 428
CONTROL PEDALS (MANUAL) 429
Description 429
Pedal Removal And Installation (Right Side) 429
Pedal Removal And Installation (Left Side) 429
Pedal (Adjusting) 430
FOOTREST (SJC) 431
Footrest Removal And Installation (Right Side) 431
Footrest Removal And Installation (Left Side) 431
CONTROL LEVER ASSEMBLY 433
Description 433
Linkage Removal And Installation 434
Removal And Installation 435
Disassembly And Assembly 437
CONTROL LEVER CENTERING ASSEMBLY 439
Description 439
Removal And Installation 440
Disassembly And Assembly 441
Linkage Neutral (Adjusting) 444
Linkage Travel (Adjusting) 447
Shock Removal And Installation 451
CONTROL HANDLE / LEVER (MANUAL) 453
Description 453
Lever Removal And Installation 453
CONTROL HANDLE / LEVER (SJC) 455
Description 455
Joystick Testing 455
Joystick Removal And Installation 456
ACCESS PANELS (LOWER) 459
Removal And Installation (Left Side) 459
Removal And Installation (Right Side) 461
ACCESS PANELS (UPPER) 463
Removal And Installation (Center Panel) 463
Removal And Installation (Left Side) 463
Removal And Installation (Right Side) 464
WINDOW (REAR) 465
Removing Rear Window With Latches 465
Removing Rear Window With Rubber Cord 465
Removing Rear Window With Latches From Outside Loader 466
Disassembly And Assembly (Latches) 467
Removal (Rubber Cord) 468
Installation (Rubber Cord) 469
WINDOW (TOP) 471
Removal And Installation 471
WINDOW (SIDE) 473
Removal And Installation 473
CAB DOOR 475
Description 475
Removal And Installation 475
Disassembly And Assembly 476
Aligning 478
Adjusting 478
Checking Operation 479
ARMREST 481
Description 481
Removal And Installation 481
Disassembly And Assembly 483
HEADLINER 485
Removal And Installation 485
ELECTRICAL SYSTEM 489
ELECTRICAL SCHEMATICS 493
ELECTRICAL SYSTEM 517
Glossary Of Electrical Symbols 517
Standard Cab Harness Connectors 520
Deluxe Cab Harness Connectors 521
Mainframe Harness Connectors 522
Electrical System Description 523
Fuse And Relay Identification 524
Solenoid Testing 528
BATTERY 529
Removing And Installing Battery 529
Battery Maintenance 530
Maintaining Battery Charge Level 530
Battery Service During Machine Storage 530
Testing Battery 531
Charging Battery 531
Using A Booster Battery (Jump Starting) 532
ALTERNATOR 533
Adjusting Belt (Machines Without Air Conditioning) 533
Replacing Belt (Machines Without Air Conditioning) 533
Adjusting Belt (Machines With Air Conditioning) 534
Replacing Belt (Machines With Air Conditioning) 534
Charging System Inspection 535
Alternator Voltage Testing 536
Low Voltage Testing 537
High Voltage Testing 537
Removal And Installation (Machines Without Air Conditioning) 538
Removal And Installation (Machines With Air Conditioning) 539
Parts Identification 540
STARTER 541
Testing 541
Removal And Installation 541
Parts Identification 542
INSTRUMENT PANEL IDENTIFICATION 543
Instrument Panel Overview 543
Standard Display 544
Touch Display 546
Left Control Panel 548
Right Control Panel 548
Jog Shuttle (Standard Display) 549
Jog Shuttle (Touch Display) 549
Heating, Ventilation, And Air Conditioning (HVAC) Controls 550
Touch Display Radio Input Ports 550
Keyed Ignition Kit 551
Radio Identification 552
Left Switch Panel Removal And Installation 554
Right Switch Panel Removal And Installation 555
LIGHTS 557
Front Removal And Installation 557
Rear Removal And Installation 557
Cab Light Removal And Installation 558
Side Light Removal And Installation 558
BOBCAT HUB CONTROLLER 559
Description 559
Connector Identification 560
Removal And Installation 563
BOBCAT MID CONTROLLER 567
Description 567
Removal And Installation 568
BOBCAT CONTROLLER (SJC) (DRIVE) 569
Description 569
Removal And Installation 570
ENGINE CONTROL UNIT (ECU) 571
Description 571
Cleaning 572
Removal And Installation 573
DIAGNOSTIC SERVICE CODES 575
Service Codes List 575
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 581
Inspecting The Bobcat Interlock Control System (BICS™) 581
Inspecting The Lift Arm Bypass Control 582
SEAT BAR SENSOR 583
Description 583
Troubleshooting 583
Testing 584
Removal And Installation 585
Bobcat Interlock Control System (BICS™) Circuit Test 588
TRACTION LOCK 591
Description 591
Troubleshooting 592
Operating Parking Brake 593
Operating Hydraulic Controls With Parking Brake Engaged 593
CONTROL IDENTIFICATION 595
Identification Chart (Standard) 595
Identification Chart (SJC) 596
SERVICE PC (LAPTOP COMPUTER) 597
Connecting Remote Start Tool (Service Tool) 597
CALIBRATION 599
Description 599
Actuator Testing 599
Lift And Tilt Calibration (SJC) 602
Adjusting Lift And Tilt Compensation 602
Hydrostatic Pump Calibration (SJC) 605
STEERING DRIFT COMPENSATION 611
Steering Drift Compensation Description 611
Adjusting Steering Drift Compensation 612
NAVIGATION (STANDARD DISPLAY) 615
Navigation Bar 615
Viewing Active Shortcuts 615
VITALS (STANDARD DISPLAY) 617
Vital Detail And Machine Performance 617
SERVICE (STANDARD DISPLAY) 619
Record A Service 619
SETTINGS (STANDARD DISPLAY) 621
Display Settings 621
Machine Settings 622
Language Settings 623
Units 624
Software 625
PASSWORD SETUP 627
Security Settings 627
Security Settings (Manage Operators) 628
CAMERA (TOUCH DISPLAY) 629
Camera Settings 629
PHONE (TOUCH DISPLAY) 631
AUDIO (TOUCH DISPLAY) 633
SERVICE (TOUCH DISPLAY) 635
Record A Service 635
View Service Schedule 636
View Service Record 637
View Service Codes 638
ATTACHMENTS (TOUCH DISPLAY) 639
Attachment Information 639
SETTINGS (TOUCH DISPLAY) 641
Favorites 641
Display Settings 643
Machine Settings 644
Security Settings 645
Security Settings (Manage Operators) 646
Operator Statistics 650
Job Clocks 651
Language Settings 653
Units 654
Camera Settings 654
Bluetooth® Settings 654
Audio Settings 654
Dealer 655
Software 656
PASSWORD SETUP 657
Security Settings 657
Security Settings (Manage Operators) 658
MAINTENANCE CLOCK 659
Record A Service 659
View Service Codes 660
BACK-UP ALARM SYSTEM 661
Inspecting Back-Up Alarm System 661
Adjusting Back-Up Alarm Switches 662
Troubleshooting (Joystick) 663
Alarm Removal And Installation 664
FRONT HORN 665
Removal And Installation 665
Troubleshooting 666
ENGINE SPEED CONTROL (HAND) 667
Description 667
Removal And Installation 668
ENGINE SPEED CONTROL (FOOT) 669
Description 669
Removal And Installation 669
Disassembly And Assembly 670
CAMSHAFT AND CRANKSHAFT POSITION SENSOR 673
Removal And Installation 673
MACHINE IQ 675
Description 675
Removal And Installation 675
Procedure 676
ENGINE SERVICE 677
ENGINE INFORMATION 681
Description 681
Specifications 682
Sensor Location 684
Torque Values 691
Troubleshooting 693
Engine Removal And Installation 695
Engine Mount Replacement 701
Compression – Testing 703
Injector Signal – Testing 705
Oil Pressure Testing (At Turbocharger Oil Inlet) 707
DIESEL PARTICULATE FILTER (DPF) SYSTEM 709
Description 709
DPF Regeneration Status Icons 709
DPF Regeneration Tables 710
Removal And Installation 712
Automatic Regeneration Operation 714
Forced Regeneration Operation 715
Forced Parked Regeneration Operation 716
Inhibit Mode Operation 718
AIR CLEANER 721
Housing Removal And Installation 721
ENGINE COOLING SYSTEM 723
Radiator Cooling Package Removal And Installation 723
Hydraulic Fan Description 727
Reversible Hydraulic Fan Description 727
Hydraulic Fan Motor Assembly Removal And Installation 728
Hydraulic Fan Motor Removal And Installation 731
Hydraulic Fan Motor Disassembly And Assembly 733
Water Pump Removal And Installation 741
Thermostat Housing Removal And Installation 742
Testing The Thermostat 743
LUBRICATION SYSTEM 745
Description 745
Oil Pan Removal And Installation 746
Oil Pump Removal And Installation 747
Oil Pump Relief Valve Description 748
Oil Pump Relief Valve Removal And Installation 748
Oil Cooler Removal And Installation 748
Oil Filter Head Removal And Installation 749
Oil Cooler Bypass Description 751
Oil Cooler Bypass Removal And Installation 751
FUEL SYSTEM 753
Description 753
Fuel Filter Housing Removal And Installation 754
Fuel Lift Pump Removal And Installation 755
Fuel Lift Pump Filter Removal And Installation 756
Transfer Pump / High Pressure Pump Removal And Installation 756
Fuel Temperature Sensor Removal And Installation 758
Fuel Recirculation Valve (FRV) Removal And Installation 759
Fuel Pressure Relief Valve Removal And Installation 759
Fuel Rail Assembly Removal And Installation 760
Fuel Injector Removal And Installation 761
Injector Coding 764
CYLINDER HEAD 767
Glow Plugs Testing 767
Glow Plug Removal And Installation 768
Cylinder Head Removal And Installation 769
Cylinder Head Disassembly And Assembly 772
Cylinder Head Inspection 773
Cylinder Head Top Clearance 774
Valve Step Height 775
Valve Stem Height 775
Valve Guide 776
Valve 776
Valve Spring 777
Rocker Arm Shaft Disassembly And Assembly 778
Rocker Arm Shaft Inspection 779
Push Rod Inspection 779
CRANKSHAFT AND PISTONS 781
Piston And Connecting Rod Removal And Installation 781
Piston And Connecting Rod Inspection 782
Crankshaft Removal And Installation 784
Cylinder Block Inspection 787
Crankshaft Inspection 789
Connecting Rod Inspection 789
Engine Component Class 790
CAMSHAFT 793
Removal And Installation 793
Inspecting 794
GEARCASE 797
Gearcase Cover Removal And Installation 797
Gear Backlash 798
Gear Timing 799
Idle Gear Removal And Installation 800
Idle Gear Inspection 800
TURBOCHARGER 801
Description 801
Removal And Installation 801
Inspection 804
FLYWHEEL AND HOUSING 805
Flywheel Removal And Installation 805
Ring Gear Removal And Installation 806
Housing Removal And Installation 807
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 809
Description 809
Removal And Installation 810
EXHAUST MANIFOLD 813
Removal And Installation 813
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 815
AIR CONDITIONING SYSTEM FLOW 817
Description 817
Chart 818
Components 819
Safety Equipment 822
REGULAR MAINTENANCE 823
Cleaning HVAC Filters 823
Cleaning Air Conditioning Evaporator And Heater Coil 824
Cleaning Air Conditioning Condenser 825
Lubricating Air Conditioning System 825
Troubleshooting HVAC System 825
Adjusting Belt 826
Replacing Belt 826
Air Conditioning Service Chart 827
TROUBLESHOOTING 829
Blower Motor Does Not Operate 829
Blower Motor Operates Normally, But Air Flow Is Insufficient 829
Insufficient Cooling Although Air Flow And Compressor Operation Are Normal 829
The Compressor Does Not Operate At All, Or Operates Improperly 829
Gauge Pressure Related Troubleshooting 830
Troubleshooting Tree 832
Temperature / Pressure Chart 836
Poor A/C Performance 838
HVAC Repair And Leaks 839
Electrical System 840
Engine Coolant Bypassing The Heater Valve 846
Heater Valve Not Opening Or Closing 847
SYSTEM CHARGING AND RECLAMATION 849
Refrigerant Identification 849
Reclamation And Charging With Recovery / Charging Unit 850
COMPRESSOR 853
Removal And Installation 853
Oil 854
Oil Check 855
CONDENSER 857
Removal And Installation 857
RECEIVER / DRIER FILTER CARTRIDGE 859
Removal And Installation 859
EVAPORATOR / HEATER UNIT 861
Removal And Installation 861
THERMOSTAT 863
Description 863
Removal And Installation 864
EXPANSION VALVE 867
Removal And Installation 867
EVAPORATOR COIL 871
Removal And Installation 871
HEATER COIL 875
Removal And Installation 875
BLOWER FAN 877
Removal And Installation 877
Disassembly And Assembly 878
HEATER VALVE 881
Removal And Installation 881
EVAPORATOR / HEATER COVER 883
Removing 883
Installing 884
SPECIFICATIONS 885
LOADER SPECIFICATIONS 887
Machine Dimensions 887
Performance Specifications 889
Engine Specifications 889
Drive System Specifications 890
Control Specifications 890
Hydraulic System Specifications 891
Hydraulic Cylinder Specifications 891
Electrical System Specifications 892
Fluid Capacities 892
Tyre Specifications 892
Engine CO2 Emission Values 892
TECHINCAL SERVICE GUIDE SPECIFICATIONS 893
Engine 893
Engine Torques 893
Cooling System 893
Loader Torques 894
Hydraulic / Hydrostatic System 894
Fuel Consumption 894
TORQUE SPECIFICATIONS FOR BOLTS 895
Torque For General SAE Bolts 895
Torque For General Metric Bolts 896
HYDRAULIC CONNECTION SPECIFICATIONS 897
Straight Thread O-ring Fitting 897
Flare Fitting 898
Tubelines And Hoses 898
HYDRAULIC FLUID SPECIFICATIONS 899
Specifications 899
CONVERSIONS 901
Decimal And Millimeter Equivalent Chart 901
U S To Metric Conversion Chart 901
SERVICE TOOLS REQUIRED 903
Remote Start Tools 903
Hydraulic Tools 904
Mainframe And Drive Tools 907
Electrical Tools 910
Engine Tools 911
HVAC Tools 916
ALPHABETICAL INDEX 917

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