Bobcat S740 Skid-Steer Loader Operation & Maintenance Manual SN B3BT11001 & Above – PDF DOWNLOAD

Description

Bobcat S740 Skid-Steer Loader Operation & Maintenance Manual SN B3BT11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S740 Skid-Steer Loader Operation & Maintenance Manual SN B3BT11001 & Above – PDF DOWNLOAD

Language : English
Pages : 248
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S740 Skid-Steer Loader Operation & Maintenance Manual SN B3BT11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S740 Skid-Steer Loader Operation & Maintenance Manual SN B3BT11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
High-Flow Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 22
INTENDED USE 26
INSTRUMENT PANEL IDENTIFICATION 27
Overview 27
Left Panel 28
Display Screen 30
Right Panel (Standard Key Panel) 31
Right Panel (Keyless Start Panel) 32
Right Panel (Deluxe Instrumentation Panel) 33
Left Switch Panel 35
Right Switch Panel 35
Left Side Lower Panel 36
Right Side Lower Panel 36
Radio 37
Rear View Camera System 39
CONTROL IDENTIFICATION 41
Description 41
Standard Controls 41
Advanced Control System (ACS) 42
Selectable Joystick Controls (SJC) 43
OPERATOR CAB 44
Description 44
Side Windows 44
Door Operation 44
Front Wiper 45
Cab Light 45
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 46
Description 46
Operation 46
SEAT BAR RESTRAINT SYSTEM 47
Description 47
Operation 47
PARKING BRAKE 48
Operation 48
TRACTION LOCK OVERRIDE 48
Description 48
Operation 48
ENGINE SPEED CONTROL 49
Operation 49
AUTO IDLE 49
Description 49
Operation 49
LIFT ARM BYPASS CONTROL 50
Description 50
Operation 50
EMERGENCY EXIT 51
Rear Window Identification 51
Rear Window Removal (Latches) 51
Rear Window Removal (Rubber Cord) 51
External Access (Rear Window With Latches) 52
External Access (Rear Window With Rubber Cord) 52
Front Door 52
BACK-UP ALARM SYSTEM 54
Description 54
Operation 54
DRIVING AND STEERING THE LOADER 55
Available Control Configurations 55
Operation (Standard And ACS) 55
Operation (SJC) In ‘ISO’ Control Pattern 56
Operation (SJC) In ‘H’ Control Pattern 57
STOPPING THE LOADER 58
Using The Control Levers Or Joysticks 58
TWO-SPEED CONTROL 58
Description 58
Operation (Standard And ACS) 59
Operation (SJC) 59
SPEED MANAGEMENT 60
Description 60
Operation 60
Changing The Factory Default Setting 61
DRIVE RESPONSE 62
Description 62
Operation 62
STEERING DRIFT COMPENSATION 64
Description 64
Operation 64
LIFT AND TILT COMPENSATION 66
Description 66
Operation 66
Operation (ACS) 67
Operation (SJC) 68
HYDRAULIC CONTROLS 69
Description 69
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 69
Advanced Control System (ACS) In HAND Control Mode 70
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 70
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 71
Hydraulic Bucket Positioning 71
Automatic Ride Control 72
Reversing Fan 73
FRONT Auxiliary Hydraulics Operation 74
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 75
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 75
REAR Auxiliary Hydraulics Operation 76
High-Flow Auxiliary Hydraulics Operation 77
Quick Couplers 78
Quick Coupler Troubleshooting 78
Standard Couplers 79
Bob-Dock Coupler Block 79
Relieve Auxiliary Hydraulic Pressure (Front Auxiliary Quick Couplers) 80
Relieve Auxiliary Hydraulic Pressure (Rear Auxiliary Quick Couplers) 80
Relieve Auxiliary Hydraulic Pressure (Bob-Dock System) 81
ATTACHMENT CONTROL DEVICE (ACD) 82
Description 82
DAILY INSPECTION 83
Daily Inspection And Maintenance 83
PRE-STARTING PROCEDURE 85
Entering The Loader 85
Operation & Maintenance Manual And Operator’s Handbook Locations 85
Seat Adjustment 86
Seat Belt Adjustment 89
Seat Bar 90
Joystick Position Adjustment 90
STARTING THE ENGINE 91
Standard Key Panel 91
Keyless Start Panel 93
Deluxe Instrumentation Panel 95
Warming The Hydraulic / Hydrostatic System 97
Cold Temperature Starting 97
Cold Temperature Engine Speed Control 97
MONITORING THE DISPLAY PANELS 98
Left Panel 98
Warning And Shutdown 98
STOPPING THE ENGINE AND LEAVING THE LOADER 99
Procedure 99
COUNTERWEIGHTS 100
Description 100
Effect On The Loader And Loader Operation 100
When To Consider Using Counterweights 100
When To Consider Removing Counterweights 100
Accessories That Affect Machine Weight 100
ATTACHMENTS 101
Choosing The Correct Bucket 101
Pallet Fork 102
Inspecting Pallet Fork 102
Installing And Removing The Attachment (Hand Lever Bob-Tach System) 103
Installing And Removing The Attachment (Power Bob-Tach System) 106
Installing And Removing The Attachment (Bob-Dock System) 109
OPERATING PROCEDURE 114
Inspect The Work Area 114
Basic Operating Instructions 114
Driving On Public Roads 114
Operating With A Full Bucket 115
Operating With An Empty Bucket 115
TOWING THE LOADER 116
Procedure 116
LIFTING THE LOADER 116
Single-Point Lift 116
Four-Point Lift 117
TRANSPORTING THE LOADER ON A TRAILER 118
Loading And Unloading 118
Fastening 118
PREVENTIVE MAINTENANCE 119
MAINTENANCE SAFETY 122
SERVICE SCHEDULE 123
Maintenance Intervals 123
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 125
Inspecting The BICS™ (Engine STOPPED – Key ON) 125
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 125
Inspecting The Seat Bar Sensor (Engine RUNNING) 125
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 125
Inspecting The Lift Arm Bypass Control 125
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 125
SEAT BAR RESTRAINT SYSTEM 126
Description 126
Inspection And Maintenance 127
SEAT BELT 128
Inspection And Maintenance 128
LIFT ARM SUPPORT 129
Description 129
Installing 130
Removing 131
BACK-UP ALARM SYSTEM 132
Description 132
Inspection 132
Adjusting Switch Position 133
OPERATOR CAB 134
Description 134
Cab Door Sensor 134
Raising 135
Lowering 136
REAR DOOR (TAILGATE) 137
Opening And Closing 137
Adjusting Latch 137
REAR GRILLE 138
Removing 138
Installing 138
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 139
Filters 139
Air Conditioning Evaporator / Heater Coil 140
Air Conditioning Condenser 141
Air Conditioning Lubrication 141
Troubleshooting 141
ENGINE AIR CLEANER 142
Replacing Filters 142
FUEL SYSTEM 144
Fuel Specifications 144
Biodiesel Blend Fuel 144
Filling The Fuel Tank 145
Fuel Filter (Earlier Models) 146
Removing Air From The Fuel System (Earlier Models) 147
Main Fuel Filter (Later Models) 148
Fuel Pre-Filter (Later Models) 150
Removing Air From The Fuel System (Later Models) 151
ENGINE LUBRICATION SYSTEM 152
Checking And Adding Engine Oil 152
Engine Oil Chart 152
Removing And Replacing Oil And Filter 153
ENGINE COOLING SYSTEM 155
Maintenance Platform 155
Cleaning 155
Checking And Adding Coolant 158
Removing And Replacing Coolant 159
ELECTRICAL SYSTEM 161
Description 161
Fuse And Relay Location / Identification 161
Battery Maintenance 168
Maintaining Battery Charge Level 168
Battery Service During Machine Storage 168
Battery Testing 169
Battery Charging 169
Using A Booster Battery (Jump Starting) 170
Removing And Installing Battery 171
HYDRAULIC / HYDROSTATIC SYSTEM 172
Checking And Adding Fluid 172
Hydraulic / Hydrostatic Fluid Chart 172
Removing And Replacing Hydraulic Fluid 173
Removing And Replacing Hydraulic / Hydrostatic Filter 175
Removing And Replacing Hydraulic Charge Filter 176
Replacing Reservoir Breather Cap 177
TIRE MAINTENANCE 178
Wheel Nuts 178
Rotating 178
Mounting 178
FINAL DRIVE TRANSMISSION (CHAINCASE) 179
Checking And Adding Fluid 179
Removing And Replacing Fluid 179
ALTERNATOR BELT 180
Belt Adjustment 180
Belt Replacement 180
AIR CONDITIONING BELT 181
Belt Adjustment 181
Belt Replacement 181
DRIVE BELT 183
Belt Adjustment 183
Stop Adjustment 183
Belt Replacement 184
AUTOMATIC RIDE CONTROL ACCUMULATOR 186
Checking Accumulator Charge 186
LUBRICATING THE LOADER 187
Lubrication Locations 187
PIVOT PINS 190
Inspection And Maintenance 190
BOB-TACH (HAND LEVER) 191
Inspection And Maintenance 191
BOB-TACH (POWER) 192
Inspection And Maintenance 192
LOADER STORAGE AND RETURN TO SERVICE 193
Storage 193
Return To Service 193
SYSTEM SETUP AND ANALYSIS 194
DIAGNOSTIC SERVICE CODES 195
Viewing Service Codes 195
Service Codes List 196
CONTROL PANEL SETUP 210
Right Panel Setup (Deluxe Instrumentation Panel) 210
PASSWORD SETUP (KEYLESS START PANEL) 214
Password Description 214
Changing The Owner Password 214
Password Lockout Feature 214
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 215
Password Description 215
Changing The Owner Password 215
Changing The User Passwords 216
Password Lockout Feature 216
MAINTENANCE CLOCK 217
Description 217
Setup 218
Reset 218
MACHINE SIGN TRANSLATIONS 219
MACHINE SIGN TRANSLATIONS 220
Service Schedule (7242070) 220
Warning (7167993) 223
Warning (7169291) 223
Danger (7167989) 223
Danger (7167990) 223
Danger (7167988) 224
Warning (7168114) 224
Warning (7167994) 225
Warning (7168140) 226
Warning (7168142) 226
Warning (7371291) 227
Warning (7167996) 228
Warning (6737189) 228
Warning (7184346) 229
Danger (7170355) 229
Lift Arm Support (7354295) 230
Warning (7168024) 231
Warning (7142141) 232
Warning (7168019) 233
SPECIFICATIONS 234
LOADER SPECIFICATIONS 235
Machine Dimensions 235
Performance 236
Engine 236
Drive System 237
Controls 237
Hydraulic System 238
Electrical System 239
Capacities 239
Tires 240
WARRANTY 241
WARRANTY 242
ALPHABETICAL INDEX 244

Need help? Contact: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V