Bobcat S76 Skid-Steer Loader Operation & Maintenance Manual SN B4CD11001 & Above – PDF DOWNLOAD

Description

Bobcat S76 Skid-Steer Loader Operation & Maintenance Manual SN B4CD11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S76 Skid-Steer Loader Operation & Maintenance Manual SN B4CD11001 & Above – PDF DOWNLOAD

Language : English
Pages : 248
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S76 Skid-Steer Loader Operation & Maintenance Manual SN B4CD11001 & Above – PDF DOWNLOAD

INTRODUCTION:

• This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat machine.
• Read and understand this Operation & Maintenance Manual before operating your Bobcat machine. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your machine.

SAFETY INSTRUCTIONS:
Before Operation:

Carefully follow the operating and maintenance instructions in this manual.

• The Bobcat machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
• The Bobcat machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat machine and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity. They are designed for secure fastening to the machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination. The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S76 Skid-Steer Loader Operation & Maintenance Manual SN B4CD11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 5
FOREWORD 13
INTRODUCTION 13
Bobcat Company Is ISO 9001 Certified 13
MANUFACTURING LOCATIONS 13
North America 13
Czech Republic 13
REGULAR MAINTENANCE ITEMS 14
SERIAL NUMBER LOCATIONS 15
Machine Serial Number Location 15
Engine Serial Number Location 15
DELIVERY REPORT 15
LOADER IDENTIFICATION 16
Front View 16
Rear View 16
FEATURES, ACCESSORIES, AND ATTACHMENTS 17
Standard Items 17
Options And Accessories 17
Buckets Available 18
Attachments 18
High-Flow Attachments 18
Clear Side Enclosed Cab Option 19
Inspecting And Maintaining Clear Side Enclosed Cab Option 19
Special Applications Kit 19
Inspecting And Maintaining Special Applications Kit 19
Forestry Door And Window Kit 20
Inspecting And Maintaining Forestry Door And Window Kit 20
Forestry Door Emergency Exit 20
SAFETY AND TRAINING RESOURCES 21
SAFETY INSTRUCTIONS 21
Before Operation 21
Call Before You Dig 21
Safe Operation Is The Operator’s Responsibility 21
Safe Operation Needs A Qualified Operator 22
A Qualified Operator Must Do The Following 22
Silica Dust Exposure 22
FIRE PREVENTION 23
Maintenance 23
Operation 23
Electrical 23
Hydraulic System 23
Fueling 23
Starting 23
Spark Arrester Exhaust System 23
Welding And Grinding 23
Fire Extinguishers 24
PUBLICATIONS AND TRAINING RESOURCES 24
PICTORIAL ONLY SAFETY SIGNS 25
MACHINE SIGNS (DECALS) 26
OPERATING INSTRUCTIONS 44
INTENDED USE 44
INSTRUMENT PANEL OVERVIEW 45
STANDARD DISPLAY 46
TOUCH DISPLAY 48
LEFT CONTROL PANEL 50
RIGHT CONTROL PANEL 51
JOG SHUTTLE 51
Jog Shuttle (Standard Display) 51
Jog Shuttle (Touch Display) 52
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) CONTROLS 52
TOUCH DISPLAY RADIO INPUT PORTS 53
KEYED IGNITION KIT 53
RADIO 54
Radio Identification 54
Adjusting Radio Settings 54
Operating Radio Timer 55
Operating The Radio Clock 55
REAR VIEW CAMERA SYSTEM 56
Rear View Camera System Description 56
Touch Display Only 56
Maintaining Rear View Camera System 56
Adjusting Rear View Camera System 57
CONTROL IDENTIFICATION 58
Standard Controls Identification 58
Selectable Joystick Controls (SJC) Identification 59
OPERATOR CAB 60
Operator Cab Description 60
Operating Loader Lights 60
Operating Front Wiper And Washer 61
Operating Front Door 61
Filling Front Washer Tank 61
Operating Side Windows 62
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 62
Bobcat Interlock Control System (BICS) Description 62
Operating Bobcat Interlock Control System (BICS) 63
SEAT BAR RESTRAINT SYSTEM 63
Seat Bar Restraint System Description 63
Operating Seat Bar Restraint System 63
PARKING BRAKE 64
Operating Parking Brake 64
Operating Hydraulic Controls With Parking Brake Engaged 64
ENGINE SPEED CONTROL 65
Operating Engine Speed Control (Hand) 65
Operating Engine Speed Control (Foot) 65
Decel Pedal 66
AUTO IDLE 66
Auto Idle Description 66
Operating Auto Idle 66
LIFT ARM BYPASS CONTROL 67
Operating Lift Arm Bypass Control 67
EMERGENCY EXITS 68
Emergency Exit Locations 68
Making An Emergency Exit Through Rear Window With Latches 68
Making An Emergency Exit Through Rear Window With Rubber Cord 69
Removing Rear Window With Latches From Outside Loader 69
Removing Rear Window With Latches From Outside Loader With Knob Kit 69
Removing Rear Window With Rubber Cord From Outside Loader 69
Making An Emergency Exit Through Front Door 70
Front Door Reassembly 70
BACK-UP ALARM SYSTEM 72
Back-Up Alarm Description 72
Operating Back-Up Alarm 72
DRIVING AND STEERING THE LOADER 73
Available Control Configurations 73
Operating Standard Controls 73
Operating SJC In ‘ISO’ Control Pattern 74
Operating SJC In ‘H’ Control Pattern 75
STOPPING THE LOADER 76
Stopping Loader Using Control Levers Or Joysticks 76
TWO-SPEED CONTROL 76
Two-Speed Control Description 76
Operating Two-Speed 77
SPEED MANAGEMENT 77
Speed Management Description 77
Operating Speed Management 77
Changing Speed Management Default Setting 78
DRIVE RESPONSE 79
Drive Response Description 79
Adjusting Drive Response 79
STEERING DRIFT COMPENSATION 80
Steering Drift Compensation Description 80
Adjusting Steering Drift Compensation 80
LIFT AND TILT COMPENSATION 82
Lift And Tilt Compensation Description 82
Adjusting Lift And Tilt Compensation 82
HYDRAULIC CONTROLS 84
Hydraulic Controls Description 84
Operating Standard Hydraulic Controls 84
Lift Arm Operation — (Left Pedal) 84
Lift Arm Float Position — (Left Pedal And Right Handle) 84
Tilt Operation (Right Pedal) 85
Operating SJC Hydraulic Controls In ‘ISO’ Control Pattern 85
Lift Arm Operation — (Right Joystick) 85
Lift Arm Float Position — (Right Joystick) 85
Tilt Operation (Right Joystick) 85
Operating SJC Hydraulic Controls In ‘H’ Control Pattern 85
Lift Arm Operation — (Left Joystick) 85
Lift Arm Float Position — (Left And Right Joysticks) 86
Tilt Operation (Right Joystick) 86
Operating Dual Direction Bucket Positioning 86
Operating Automatic Ride Control 86
Operating Reversing Fan 87
Automatic 87
Manual 87
Operating Front Auxiliary Hydraulics 88
Loaders Without High-Flow Hydraulics 88
Loaders With High-Flow Hydraulics 88
Operating Front Auxiliary Hydraulics In Continuous Flow Mode 88
Operating Front Auxiliary Hydraulics In Reverse Continuous Flow Mode 89
Operating Rear Auxiliary Hydraulics 90
Loaders Without High-Flow Hydraulics 90
Loaders With High-Flow Hydraulics 90
Operating High-Flow Auxiliary Hydraulics 90
Attachments That Automatically Enable High-Flow Hydraulics 91
Attachments That Automatically Disable High-Flow Hydraulics 91
Connecting And Disconnecting Standard Auxiliary Hydraulic Couplers 91
To Connect 91
To Disconnect 92
Troubleshooting Auxiliary Hydraulic Couplers 92
Leaking Couplers 92
Couplers Stuck In Open Position 92
Difficult To Connect And Disconnect Couplers 92
Relieving Auxiliary Hydraulic Pressure (Front Auxiliary Couplers) 92
Relieving Auxiliary Hydraulic Pressure (Rear Auxiliary Couplers) 92
ATTACHMENT CONTROL DEVICE (ACD) 93
Attachment Control Device (ACD) Description 93
DAILY INSPECTION 94
Daily Inspection And Maintenance List 94
PRE-STARTING PROCEDURE 96
Entering The Machine 96
Operation & Maintenance Manual And Operator’s Handbook Locations 96
Adjusting Seat 97
Adjusting Suspension Seat 97
Adjusting Heated Cloth Air Ride Suspension Seat 97
Adjusting Retractable Seat Belt 98
Adjusting 3-Point Restraint Seat Belt 98
Lowering Seat Bar 98
Adjusting Joystick Position 99
STARTING THE ENGINE 99
Quick Start Description 99
Starting Engine 100
Warming The Hydraulic / Hydrostatic System 102
Cold Temperature Starting Tips 102
Cold Temperature Engine Speed Control Description 102
Cold Temperature Hydrostatic Drive Description 102
MONITORING THE DISPLAY 103
Monitoring Standard Display During Operation 103
Monitoring Touch Display During Operation 103
Derate And Shutdown Conditions 104
STOPPING THE ENGINE AND LEAVING THE MACHINE 105
Stopping The Engine And Leaving The Machine Procedure 105
COUNTERWEIGHTS 106
Counterweight Description 106
Effect Of Counterweight Use On The Loader And Loader Operation 106
When To Consider Using Counterweights 106
When To Consider Removing Counterweights 106
Accessories That Affect Machine Weight 106
ATTACHMENTS 107
Choosing The Correct Bucket 107
Pallet Fork Information 108
Inspecting Pallet Fork 108
INSTALLING AND REMOVING ATTACHMENTS (HAND LEVER BOB-TACH SYSTEM) 109
Installing Attachments 109
Removing Attachments 111
INSTALLING AND REMOVING ATTACHMENTS (POWER BOB-TACH SYSTEM) 112
Installing Attachments 112
Removing Attachments 114
OPERATING PROCEDURE 116
Inspect The Work Area 116
Basic Operating Instructions 116
Operating Near An Edge Or Water 116
Driving On Public Roads 116
Operating On Slopes With A Full Bucket 116
Operating On Slopes With An Empty Bucket 117
TOWING THE MACHINE 117
Towing Procedure 117
LIFTING THE MACHINE 118
Single-Point Lift Description 118
Four-Point Lift Description 118
TRANSPORTING THE MACHINE 119
Loading And Unloading Machine 119
Fastening Machine To Transport Vehicle 120
PREVENTIVE MAINTENANCE 121
MAINTENANCE SAFETY WARNINGS 122
MAINTENANCE SAFETY WARNINGS 123
SERVICE SCHEDULE 124
Maintenance Intervals 124
As Indicated (Per Display) 125
First 10 Hours 125
Every 10 Hours (Before Starting The Loader) 125
First 100 Hours 126
Every 100 Hours 126
Every 500 Hours or Every 12 Months 126
Every 750 Hours or Every 12 Months 126
Every 1000 Hours or Every 12 Months 126
Every 1500 Hours or Every 24 Months 127
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 127
Inspecting The Bobcat Interlock Control System (BICS) 127
Inspecting The Lift Arm Bypass Control 128
SEAT BAR RESTRAINT SYSTEM 130
Seat Bar Restraint System Control Description 130
Inspecting Seat Bar Restraint System 130
Maintaining Seat Bar Restraint System 131
SEAT BELT 131
Inspecting And Maintaining The Seat Belt 131
LIFT ARM SUPPORT 132
Lift Arm Support Description 132
Installing Lift Arm Support 133
Removing Lift Arm Support 134
BACK-UP ALARM SYSTEM 135
Inspecting Back-Up Alarm System 135
Adjusting Back-Up Alarm Switches 136
Standard Controls (If Equipped) 136
OPERATOR CAB 137
Inspecting Operator Cab 137
Level I 137
Level II 137
Cab Door Sensor Description 137
Raising Operator Cab 138
Lowering Operator Cab 139
REAR DOOR (TAILGATE) 141
Opening And Closing Rear Door 141
Using Rear Door Stop 141
Adjusting Rear Door Latch 142
REAR GRILLE 142
Raising Rear Grille 142
Removing And Installing Rear Grille 143
Lowering Rear Grille 143
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) 143
Cleaning HVAC Filters 143
Fresh Air Filters 143
Recirculation Filter 143
Cleaning Air Conditioning Evaporator And Heater Coil 144
Cleaning Air Conditioning Condenser 145
Lubricating Air Conditioning System 145
Troubleshooting HVAC System 145
ENGINE AIR CLEANER 146
Replacing Engine Air Filter Element (Outer) 146
Replacing Engine Air Filter Element (Inner) 146
FUEL SYSTEM 148
Fuel Specifications 148
U S Standard (ASTM D975) 148
E U Standard (EN590) 148
Biodiesel Blend Fuel 148
Filling The Fuel Tank 148
Removing Water From Main Fuel Filter 149
Replacing Fuel Pre-Filter 150
Replacing Main Fuel Filter 150
Replacing Fuel Tank Vent Filter 151
ENGINE LUBRICATION SYSTEM 153
Checking And Adding Engine Oil 153
Engine Oil Chart 153
Replacing Engine Oil And Filter 153
ENGINE COOLING SYSTEM 155
Cleaning Engine Cooling System 155
Checking And Adding Coolant 157
Replacing Coolant 157
ELECTRICAL SYSTEM 160
Electrical System Description 160
Fuse And Relay Identification 160
Master Fuse Panel 160
Operator Cab Fuse Panel 160
Mainframe Fuse Panel 163
Battery Maintenance 165
Maintaining Battery Charge Level 165
Battery Maintainers 165
Battery Service During Machine Storage 165
Testing The Battery 166
Battery Charging 166
Using A Booster Battery (Jump Starting) 166
Replacing Battery 167
HYDRAULIC SYSTEM 169
Checking And Adding Hydraulic Fluid 169
Hydraulic Fluid Chart 170
Replacing Hydraulic Fluid 170
Replacing Main Hydraulic Filter 173
Replacing Hydraulic Case Drain Filter 175
Replacing Hydraulic Charge Filter 176
Replacing Hydraulic Reservoir Vent Filter 177
TIRE MAINTENANCE 178
Checking Wheel Nut Torque 178
Rotating Tires 178
Mounting Tires 178
FINAL DRIVE TRANSMISSION (CHAINCASES) 179
Checking And Adding Chaincase Fluid 179
Replacing Chaincase Fluid 180
BELTS 180
Adjusting Belt (Machines Without Air Conditioning) 180
Replacing Belt (Machines Without Air Conditioning) 180
Adjusting Belt (Machines With Air Conditioning) 181
Replacing Belt (Machines With Air Conditioning) 181
AUTOMATIC RIDE CONTROL ACCUMULATOR 182
Checking Automatic Ride Control Accumulator Charge 182
PIVOT PINS 183
Checking Pivot Pin Torque 183
MACHINE LUBRICATION 184
Lubricating Grease Fittings 184
BOB-TACH (HAND LEVER) 185
Inspecting And Maintaining Hand-Lever Bob-Tach 185
BOB-TACH (POWER) 186
Inspecting And Maintaining Power Bob-Tach 186
MACHINE STORAGE AND RETURN TO SERVICE 188
Machine Extended Storage Procedure 188
Machine Return To Service Procedure 188
SYSTEM SETUP AND ANALYSIS 189
NAVIGATION (STANDARD DISPLAY) 189
Navigation Bar 189
Viewing Active Shortcuts 189
VITALS (STANDARD DISPLAY) 190
Vital Detail And Machine Performance 190
SERVICE (STANDARD DISPLAY) 191
Record A Service 191
View Service Codes 191
SETTINGS (STANDARD DISPLAY) 192
Display Settings 192
Machine Settings 193
Security Settings 194
Security Settings (Manage Operators) 194
Language Settings 195
Units 196
Software 196
GAUGES (TOUCH DISPLAY) 197
Vital Detail And Machine Performance 197
Notification Drawer 198
CAMERA (TOUCH DISPLAY) 199
Camera Settings 199
PHONE (TOUCH DISPLAY) 200
AUDIO (TOUCH DISPLAY) 200
SERVICE (TOUCH DISPLAY) 201
Record A Service 201
View Service Schedule 202
View Service Record 203
View Service Codes 204
ATTACHMENTS (TOUCH DISPLAY) 205
Attachment Information 205
SETTINGS (TOUCH DISPLAY) 206
Favorites 206
Display Settings 208
Machine Settings 209
Security Settings 210
Security Settings (Manage Operators) 211
Add Operator 211
Edit Operator 212
Operator Statistics 213
Job Clocks 214
Adding And Removing Job Clocks 215
Add Job Clock 215
Remove Job Clock 215
Language Settings 216
Units 216
Camera Settings 217
Bluetooth Settings 217
Audio Settings 217
Dealer 217
Software 218
DIAGNOSTIC SERVICE CODES 219
Service Codes List 219
SPECIFICATIONS 233
MACHINE DIMENSIONS 233
LOADER SPECIFICATIONS 235
Performance Specifications 235
Engine Specifications 235
Drive System Specifications 236
Control Specifications 236
Hydraulic System Specifications 237
Hydraulic Cylinder Specifications 237
Electrical System Specifications 237
Fluid Capacities 238
Tire Specifications 238
WARRANTY 239
BOBCAT LOADER WARRANTY 239
EMISSION — RELATED WARRANTY 240
Bobcat Company 240
FEDERAL & CALIFORNIA EMISSION CONTROL SYSTEMS LIMITED WARRANTY for NON-ROAD ENGINES (CI) 240
OWNER’S WARRANTY RIGHTS AND OBLIGATIONS 240
MANUFACTURER’S WARRANTY COVERAGE 240
OWNER’S WARRANTY RESPONSIBILITIES 240
ALPHABETICAL INDEX 242

Need help? Contact: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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