Bobcat S76 Skid-Steer Loader Operation & Maintenance Manual SN B4ZY11001 & Above – PDF DOWNLOAD

Description

Bobcat S76 Skid-Steer Loader Operation & Maintenance Manual SN B4ZY11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S76 Skid-Steer Loader Operation & Maintenance Manual SN B4ZY11001 & Above – PDF DOWNLOAD

Language : English
Pages : 240
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S76 Skid-Steer Loader Operation & Maintenance Manual SN B4ZY11001 & Above – PDF DOWNLOAD

INTRODUCTION:

• This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat machine.
• Read and understand this Operation & Maintenance Manual before operating your Bobcat machine. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your machine.

SAFETY INSTRUCTIONS:
Before Operation:

Carefully follow the operating and maintenance instructions in this manual.

• The Bobcat machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
• The Bobcat machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation. The dealer explains the capabilities and restrictions of the Bobcat machine and attachment for each application.
• The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity. They are designed for secure fastening to the machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination. The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S76 Skid-Steer Loader Operation & Maintenance Manual SN B4ZY11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 5
FOREWORD 13
DECLARATION OF CONFORMITY 13
HYDROFLUOROCARBON DECLARATION 14
INTRODUCTION 15
Bobcat Company Is ISO 9001 Certified 15
MANUFACTURING LOCATIONS 15
North America 15
Czech Republic 15
REGULAR MAINTENANCE ITEMS 16
FLUIDS, LUBRICANTS, AND FUEL 17
SERIAL NUMBER LOCATIONS 17
Machine Serial Number Location 18
Engine Serial Number Location 18
DELIVERY REPORT 18
LOADER IDENTIFICATION 19
Front View 19
Rear View 19
FEATURES, ACCESSORIES, AND ATTACHMENTS 20
Standard Items 20
Options And Accessories 20
Buckets Available 21
Attachments 21
High-Flow Attachments 21
Clear Side Enclosed Cab Option 22
Inspecting And Maintaining Clear Side Enclosed Cab Option 22
Special Applications Kit 22
Inspecting And Maintaining Special Applications Kit 22
Forestry Door And Window Kit 23
Inspecting And Maintaining Forestry Door And Window Kit 23
Forestry Door Emergency Exit 23
SAFETY AND TRAINING RESOURCES 24
SAFETY INSTRUCTIONS 24
Before Operation 24
Safe Operation Is The Operator’s Responsibility 24
Safe Operation Needs A Qualified Operator 24
A Qualified Operator Must Do The Following 24
Silica Dust Exposure 25
FIRE PREVENTION 25
Maintenance 25
Operation 25
Electrical 25
Hydraulic System 25
Fuelling 26
Starting 26
Exhaust System 26
Welding And Grinding 26
Fire Extinguishers 26
PUBLICATIONS AND TRAINING RESOURCES 27
PICTORIAL ONLY SAFETY SIGNS 27
MACHINE SIGNS (DECALS) 28
OPERATING INSTRUCTIONS 46
INTENDED USE 46
INSTRUMENT PANEL OVERVIEW 47
STANDARD DISPLAY 48
TOUCH DISPLAY 50
LEFT CONTROL PANEL 52
RIGHT CONTROL PANEL 52
JOG SHUTTLE 53
Jog Shuttle (Standard Display) 53
Jog Shuttle (Touch Display) 53
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) CONTROLS 54
TOUCH DISPLAY RADIO INPUT PORTS 54
KEYED IGNITION 55
RADIO 55
Radio Identification 55
Adjusting Radio Settings 56
Operating Radio Timer 56
Operating The Radio Clock 57
REAR VIEW CAMERA SYSTEM 57
Rear View Camera System Description 57
Touch Display Only 58
Maintaining Rear View Camera System 58
Adjusting Rear View Camera System 58
CONTROL IDENTIFICATION 60
Standard Controls Identification 60
Selectable Joystick Controls (SJC) Identification 61
OPERATOR CAB 62
Operator Cab Description 62
Operating Loader Lights 62
Loader Light Operation Without Road Option 62
Loader Light Operation With Road Option 62
Operating Front Wiper And Washer 62
Operating Front Door 63
Filling Front Washer Tank 63
Operating Side Windows 63
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 64
Bobcat Interlock Control System (BICS) Description 64
Operating Bobcat Interlock Control System (BICS) 64
SEAT BAR RESTRAINT SYSTEM 65
Seat Bar Restraint System Description 65
Operating Seat Bar Restraint System 65
DIESEL PARTICULATE FILTER (DPF) SYSTEM 66
DPF Description 66
DPF Regeneration Status Icons 66
DPF Regeneration Tables 67
Automatic Regeneration Operation 68
Forced Regeneration Operation 69
Forced Parked Regeneration Operation 70
Inhibit Mode Operation 71
PARKING BRAKE 72
Operating Parking Brake 72
Operating Hydraulic Controls With Parking Brake Engaged 72
ENGINE SPEED CONTROL 73
Operating Engine Speed Control (Hand) 73
Operating Engine Speed Control (Foot) 73
Decel Pedal 74
AUTO IDLE 74
Auto Idle Description 74
Operating Auto Idle 74
LIFT ARM BYPASS CONTROL 75
Operating Lift Arm Bypass Control 75
EMERGENCY EXITS 76
Emergency Exit Locations 76
Making An Emergency Exit Through Rear Window With Rubber Cord 76
Making An Emergency Exit Through Rear Window With Latches 76
Removing Rear Window With Latches From Outside Loader 76
Removing Rear Window With Rubber Cord From Outside Loader 76
Making An Emergency Exit Through Front Door 77
Front Door Reassembly 77
BACK-UP ALARM SYSTEM 78
Back-Up Alarm Description 78
Operating Back-Up Alarm 78
DRIVING AND STEERING THE LOADER 79
Available Control Configurations 79
Operating Standard Controls 79
Operating SJC In ‘ISO’ Control Pattern 80
Operating SJC In ‘H’ Control Pattern 81
STOPPING THE LOADER 82
Stopping Loader Using Control Levers Or Joysticks 82
TWO-SPEED CONTROL 83
Two-Speed Control Description 83
Operating Two-Speed 83
SPEED MANAGEMENT 84
Speed Management Description 84
Operating Speed Management 84
Changing Speed Management Default Setting 84
DRIVE RESPONSE 86
Drive Response Description 86
Adjusting Drive Response 86
STEERING DRIFT COMPENSATION 87
Steering Drift Compensation Description 87
Adjusting Steering Drift Compensation 87
LIFT AND TILT COMPENSATION 88
Lift And Tilt Compensation Description 88
Adjusting Lift And Tilt Compensation 88
HYDRAULIC CONTROLS 91
Hydraulic Controls Description 91
Operating Standard Hydraulic Controls 91
Lift Arm Operation — (Left Pedal) 91
Lift Arm Float Position — (Left Pedal And Right Handle) 91
Tilt Operation (Right Pedal) 91
Operating SJC Hydraulic Controls In ‘ISO’ Control Pattern 91
Lift Arm Operation — (Right Joystick) 91
Lift Arm Float Position — (Right Joystick) 91
Tilt Operation (Right Joystick) 92
Operating SJC Hydraulic Controls In ‘H’ Control Pattern 92
Lift Arm Operation — (Left Joystick) 92
Lift Arm Float Position — (Left And Right Joysticks) 92
Tilt Operation (Right Joystick) 92
Operating Dual Direction Bucket Positioning 92
Operating Automatic Ride Control 93
Operating Reversing Fan 93
Automatic 93
Manual 94
Operating Front Auxiliary Hydraulics 94
Loaders Without High-Flow Hydraulics 94
Loaders With High-Flow Hydraulics 94
Operating Front Auxiliary Hydraulics In Continuous Flow Mode 94
Operating Front Auxiliary Hydraulics In Reverse Continuous Flow Mode 95
Operating Rear Auxiliary Hydraulics 96
Loaders Without High-Flow Hydraulics 96
Loaders With High-Flow Hydraulics 96
Operating High-Flow Auxiliary Hydraulics 96
Attachments That Automatically Enable High-Flow Hydraulics 97
Attachments That Automatically Disable High-Flow Hydraulics 97
Connecting And Disconnecting Standard Auxiliary Hydraulic Couplers 97
To Connect 97
To Disconnect 98
Troubleshooting Auxiliary Hydraulic Couplers 98
Leaking Couplers 98
Couplers Stuck In Open Position 98
Difficult To Connect And Disconnect Couplers 98
Relieving Auxiliary Hydraulic Pressure (Front Auxiliary Couplers) 98
Relieving Auxiliary Hydraulic Pressure (Rear Auxiliary Couplers) 98
ATTACHMENT CONTROL DEVICE (ACD) 99
Attachment Control Device (ACD) Description 99
DAILY INSPECTION 100
Daily Inspection And Maintenance List 100
PRE-STARTING PROCEDURE 102
Entering The Machine 102
Operation & Maintenance Manual And Operator’s Handbook Locations 102
Adjusting Seat 102
Adjusting Suspension Seat 103
Adjusting Heated Cloth Air Ride Suspension Seat 103
Adjusting Retractable Seat Belt 103
Adjusting 3-Point Restraint Seat Belt 104
Lowering Seat Bar 104
Adjusting Joystick Position 104
STARTING THE ENGINE 105
Quick Start Description 105
Starting Engine 105
Warming The Hydraulic / Hydrostatic System 107
Cold Temperature Starting Tips 107
Cold Temperature Engine Speed Control Description 107
Cold Temperature Hydrostatic Drive Description 108
MONITORING THE DISPLAY 108
Monitoring Standard Display During Operation 108
Monitoring Touch Display During Operation 109
Derate And Shutdown Conditions 109
STOPPING THE ENGINE AND LEAVING THE MACHINE 110
Stopping The Engine And Leaving The Machine Procedure 110
COUNTERWEIGHTS 111
Counterweight Description 111
Effect Of Counterweight Use On The Loader And Loader Operation 111
When To Consider Using Counterweights 111
When To Consider Removing Counterweights 111
Accessories That Affect Machine Weight 111
ATTACHMENTS 111
Choosing The Correct Bucket 111
Pallet Fork Information 112
Inspecting Pallet Fork 112
INSTALLING AND REMOVING ATTACHMENTS (HAND LEVER BOB-TACH SYSTEM) 113
Installing Attachments 113
Removing Attachments 115
INSTALLING AND REMOVING ATTACHMENTS (POWER BOB-TACH SYSTEM) 116
Installing Attachments 116
Removing Attachments 118
OPERATING PROCEDURE 119
Inspect The Work Area 119
Basic Operating Instructions 119
Operating Near An Edge Or Water 119
Driving On Public Roads 119
Operating On Slopes With A Full Bucket 120
Operating On Slopes With An Empty Bucket 120
TOWING THE MACHINE 121
Towing Procedure 121
LIFTING THE MACHINE 121
Single-Point Lift Description 121
Four-Point Lift Description 121
TRANSPORTING THE MACHINE 122
Loading And Unloading Machine 122
Fastening Machine To Transport Vehicle 123
PREVENTIVE MAINTENANCE 124
MAINTENANCE SAFETY WARNINGS 124
MAINTENANCE SAFETY WARNINGS 125
SERVICE SCHEDULE 126
Maintenance Intervals 126
First 10 Hours 126
Every 10 Hours (Before Starting The Loader) 127
First 100 Hours 127
Every 100 Hours 127
Every 500 Hours Or Every 12 Months 128
Every 1000 Hours Or Every 12 Months 128
Every 1500 Hours or Every 24 Months 128
Inspection Checkbook 128
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 129
Inspecting The Bobcat Interlock Control System (BICS) 129
Inspecting The Lift Arm Bypass Control 130
SEAT BAR RESTRAINT SYSTEM 131
Seat Bar Restraint System Control Description 131
Inspecting Seat Bar Restraint System 131
Maintaining Seat Bar Restraint System 132
SEAT BELT 133
Inspecting And Maintaining The Seat Belt 133
LIFT ARM SUPPORT 134
Lift Arm Support Description 134
Installing Lift Arm Support 134
Removing Lift Arm Support 135
BACK-UP ALARM SYSTEM 136
Inspecting Back-Up Alarm System 136
Adjusting Back-Up Alarm Switches 137
Standard Controls (If Equipped) 137
OPERATOR CAB 138
Inspecting Operator Cab 138
Level I 138
Level II 138
Cab Door Sensor Description 138
Raising Operator Cab 139
Lowering Operator Cab 140
REAR DOOR (TAILGATE) 142
Opening And Closing Rear Door 142
Using Rear Door Stop 142
Adjusting Rear Door Latch 142
REAR GRILLE 143
Raising Rear Grille 143
Removing And Installing Rear Grille 143
Lowering Rear Grille 143
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) 144
Cleaning HVAC Filters 144
Fresh Air Filters 144
Recirculation Filter 144
Cleaning Air Conditioning Evaporator And Heater Coil 144
Cleaning Air Conditioning Condenser 146
Lubricating Air Conditioning System 146
Troubleshooting HVAC System 146
ENGINE AIR CLEANER 146
Replacing Engine Air Filter Element (Outer) 146
Replacing Engine Air Filter Element (Inner) 147
FUEL SYSTEM 148
Fuel Specifications 148
U S Standard (ASTM D975) 148
E U Standard (EN590) 148
Biodiesel Blend Fuel 148
Filling The Fuel Tank 149
Removing Water From Main Fuel Filter 150
Replacing Fuel Pre-Filter 150
Replacing Main Fuel Filter 151
Replacing Fuel Tank Vent Filter 152
ENGINE LUBRICATION SYSTEM 153
Checking And Adding Engine Oil 153
Engine Oil Chart 154
Replacing Engine Oil And Filter 154
ENGINE COOLING SYSTEM 156
Cleaning Engine Cooling System 156
Checking And Adding Coolant 157
Replacing Coolant 158
ELECTRICAL SYSTEM 160
Electrical System Description 160
Fuse And Relay Identification 160
Master Fuse Panel 160
Operator Cab Fuse Panel 160
Mainframe Fuse Panel 163
Battery Maintenance 165
Maintaining Battery Charge Level 165
Battery Maintainers 165
Battery Service During Machine Storage 165
Testing The Battery 166
Battery Charging 166
Using A Booster Battery (Jump Starting) 166
Replacing Battery 167
HYDRAULIC SYSTEM 168
Checking And Adding Hydraulic Fluid 168
Hydraulic Fluid Chart 169
Replacing Hydraulic Fluid 169
Replacing Main Hydraulic Filter 172
Replacing Hydraulic Case Drain Filter 174
Replacing Hydraulic Charge Filter 174
Replacing Hydraulic Reservoir Vent Filter 175
DIESEL PARTICULATE FILTER (DPF) SYSTEM 176
DPF Service Description 176
DPF Service Regeneration 176
DPF Cleaning 176
TYRE MAINTENANCE 177
Checking Wheel Nut Torque 177
Rotating Tyres 177
Mounting Tyres 178
FINAL DRIVE TRANSMISSION (CHAINCASES) 178
Checking And Adding Chaincase Fluid 178
Replacing Chaincase Fluid 178
BELTS 179
Adjusting Belt (Machines Without Air Conditioning) 179
Replacing Belt (Machines Without Air Conditioning) 179
Adjusting Belt (Machines With Air Conditioning) 180
Replacing Belt (Machines With Air Conditioning) 180
AUTOMATIC RIDE CONTROL ACCUMULATOR 181
Checking Automatic Ride Control Accumulator Charge 181
PIVOT PINS 182
Checking Pivot Pin Torque 182
MACHINE LUBRICATION 183
Lubricating Grease Fittings 183
BOB-TACH (HAND LEVER) 184
Inspecting And Maintaining Hand-Lever Bob-Tach 184
BOB-TACH (POWER) 185
Inspecting And Maintaining Power Bob-Tach 185
MACHINE STORAGE AND RETURN TO SERVICE 186
Machine Extended Storage Procedure 186
Machine Return To Service Procedure 186
SYSTEM SETUP AND ANALYSIS 187
NAVIGATION (STANDARD DISPLAY) 187
Navigation Bar 187
Viewing Active Shortcuts 187
VITALS (STANDARD DISPLAY) 188
Vital Detail And Machine Performance 188
SERVICE (STANDARD DISPLAY) 189
Record A Service 189
View Service Codes 189
SETTINGS (STANDARD DISPLAY) 190
Display Settings 190
Machine Settings 191
Security Settings 192
Security Settings (Manage Operators) 192
Language Settings 193
Units 194
Software 194
GAUGES (TOUCH DISPLAY) 195
Vital Detail And Machine Performance 195
Notification Drawer 196
CAMERA (TOUCH DISPLAY) 197
Camera Settings 197
PHONE (TOUCH DISPLAY) 198
AUDIO (TOUCH DISPLAY) 198
SERVICE (TOUCH DISPLAY) 199
Record A Service 199
View Service Schedule 200
View Service Record 200
View Service Codes 201
ATTACHMENTS (TOUCH DISPLAY) 203
Attachment Information 203
SETTINGS (TOUCH DISPLAY) 204
Favorites 204
Display Settings 205
Machine Settings 206
Security Settings 207
Security Settings (Manage Operators) 208
Add Operator 208
Edit Operator 209
Operator Statistics 210
Job Clocks 210
Adding And Removing Job Clocks 211
Add Job Clock 211
Remove Job Clock 212
Language Settings 212
Units 213
Camera Settings 213
Bluetooth Settings 213
Audio Settings 213
Dealer 213
Software 214
DIAGNOSTIC SERVICE CODES 215
Service Codes List 215
SPECIFICATIONS 229
MACHINE DIMENSIONS 229
LOADER SPECIFICATIONS 231
Performance Specifications 231
Engine Specifications 231
Drive System Specifications 232
Control Specifications 232
Hydraulic System Specifications 232
Hydraulic Cylinder Specifications 233
Electrical System Specifications 233
Fluid Capacities 233
Tyre Specifications 234
Environmental 234
Temperature Range 234
WARRANTY 235
BOBCAT® LOADERS WARRANTY 235
ALPHABETICAL INDEX 236

Questions? Email us: [email protected]

https://vimeo.com/844140151?share=copy

PLEASE NOTE:

• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
• No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
• Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
• So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com

S.V