Bobcat S770 Skid-Steer Loader Operation Maintenance Manual SN A3P411001 PDF

Description

Bobcat S770 Skid-Steer Loader Operation & Maintenance Manual SN A3P411001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S770 Skid-Steer Loader Operation & Maintenance Manual SN A3P411001 & Above – PDF DOWNLOAD

Language : English
Pages : 224
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S770 Skid-Steer Loader Operation & Maintenance Manual SN A3P411001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S770 Skid-Steer Loader Operation & Maintenance Manual SN A3P411001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
High-Flow Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 22
INTENDED USE 26
INSTRUMENT PANEL IDENTIFICATION 27
Overview 27
Left Panel (Earlier Models) 28
Left Panel (Later Models) 30
Display Screen 32
Right Panel (Standard Key Panel) 33
Right Panel (Keyless Start Panel) 34
Right Panel (Deluxe Instrumentation Panel) 35
Left Switch Panel 37
Right Switch Panel 37
Left Side Lower Panel 38
Right Side Lower Panel 38
Radio 39
Rear View Camera System 41
CONTROL IDENTIFICATION 43
Standard Controls 43
Advanced Control System (ACS) 44
Selectable Joystick Controls (SJC) 45
OPERATOR CAB 46
Description 46
Side Windows 46
Door Operation 46
Front Wiper 47
Cab Light 47
SEAT BAR RESTRAINT SYSTEM 48
Operation 48
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 49
Operation 49
LIFT ARM BYPASS CONTROL 50
Operation 50
PARKING BRAKE 50
Operation 50
TRACTION LOCK OVERRIDE 51
Operation 51
ENGINE SPEED CONTROL 51
Operation 51
EMERGENCY EXIT 52
Rear Window Identification 52
Rear Window Removal (Latches) 52
Rear Window Removal (Rubber Cord) 52
External Access (Rear Window With Latches) 53
External Access (Rear Window With Rubber Cord) 53
Front Door 53
BACK-UP ALARM SYSTEM 55
Description 55
Operation 55
DRIVING AND STEERING THE LOADER 56
Available Control Configurations 56
Operation (Standard And ACS) 56
Operation (SJC) In ‘ISO’ Control Pattern 57
Operation (SJC) In ‘H’ Control Pattern 58
STOPPING THE LOADER 58
Using The Control Levers Or Joysticks 58
TWO-SPEED CONTROL 59
Description 59
Operation (Standard And ACS) (If Equipped) 59
Operation (SJC) (If Equipped) 59
SPEED MANAGEMENT 60
Operation 60
Changing The Factory Default Setting 61
DRIVE RESPONSE 62
Description 62
Operation 62
STEERING DRIFT COMPENSATION 64
Description 64
Operation 64
LIFT AND TILT COMPENSATION 66
Description 66
Operation 66
Operation (ACS) 67
Operation (SJC) 68
HYDRAULIC CONTROLS 69
Description 69
Standard Controls (Also ACS In FOOT Pedal Mode) 69
Advanced Control System (ACS) In HAND Control Mode 70
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 70
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 71
Hydraulic Bucket Positioning 71
Automatic Ride Control 72
Reversing Fan 73
FRONT Auxiliary Hydraulics Operation 74
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 75
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 75
REAR Auxiliary Hydraulics Operation 76
High-Flow Hydraulics Operation 77
Quick Couplers 78
Quick Coupler Troubleshooting 78
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 79
ATTACHMENT CONTROL DEVICE (ACD) 80
Description 80
DAILY INSPECTION 81
Daily Inspection And Maintenance 81
PRE-STARTING PROCEDURE 83
Entering The Loader 83
Operation & Maintenance Manual And Operator’s Handbook Locations 83
Seat Adjustment 84
Joystick Position Adjustment 87
Seat Belt Adjustment 88
Seat Bar 88
STARTING THE ENGINE 89
Standard Key Panel 89
Keyless Start Panel 91
Deluxe Instrumentation Panel 93
Cold Temperature Starting 95
Warming The Hydraulic / Hydrostatic System 95
MONITORING THE DISPLAY PANELS 96
Left Panel 96
Warning And Shutdown 96
STOPPING THE ENGINE AND LEAVING THE LOADER 97
Procedure 97
COUNTERWEIGHTS 98
Description 98
Effect On The Loader And Loader Operation 98
When To Consider Using Counterweights 98
When To Consider Removing Counterweights 98
Accessories That Affect Machine Weight 98
ATTACHMENTS 99
Choosing The Correct Bucket 99
Pallet Fork 99
Installing And Removing The Attachment (Hand Lever Bob-Tach) 100
Installing And Removing The Attachment (Power Bob-Tach) 102
OPERATING PROCEDURE 106
Inspect The Work Area 106
Basic Operating Instructions 106
Driving On Public Roads 106
Operating With A Full Bucket 107
Operating With An Empty Bucket 107
TOWING THE LOADER 108
Procedure 108
LIFTING THE LOADER 108
Single-Point Lift 108
Four-Point Lift 109
TRANSPORTING THE LOADER ON A TRAILER 110
Loading And Unloading 110
Fastening 110
PREVENTIVE MAINTENANCE 111
MAINTENANCE SAFETY 115
SERVICE SCHEDULE 116
Chart 116
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 117
Inspecting The BICS™ (Engine STOPPED – Key ON) 117
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 117
Inspecting The Seat Bar Sensor (Engine RUNNING) 117
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 117
Inspecting The Lift Arm Bypass Control 117
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 117
SEAT BAR RESTRAINT SYSTEM 118
Description 118
Inspecting 118
Maintaining 118
SEAT BELT 119
Inspection And Maintenance 119
LIFT ARM SUPPORT DEVICE 120
Installing 120
Removing 121
BACK-UP ALARM SYSTEM 122
Description 122
Inspecting 122
Adjusting Switch Position 123
OPERATOR CAB 124
Description 124
Raising 124
Lowering 125
Cab Door Sensor 126
REAR DOOR (TAILGATE) 127
Opening And Closing 127
Adjusting 127
REAR GRILLE 128
Removing 128
Installing 128
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 129
Cleaning And Maintenance 129
Filters 129
Air Conditioning Evaporator / Heater Coil 130
Condenser 131
Air Conditioning Lubrication 131
Troubleshooting 131
AIR CLEANER SERVICE 132
Replacing Filter Elements 132
FUEL SYSTEM 134
Fuel Specifications 134
Biodiesel Blend Fuel 134
Filling The Fuel Tank 135
Fuel Filter 136
Removing Air From The Fuel System 136
ENGINE LUBRICATION SYSTEM 137
Checking And Adding Engine Oil 137
Engine Oil Chart 137
Removing And Replacing Oil And Filter 138
ENGINE COOLING SYSTEM 140
Maintenance Platform 140
Cooling System Identification 140
Cleaning (Earlier Models) 141
Cleaning (Later Models) 143
Checking Level 145
Removing And Replacing Coolant 145
ELECTRICAL SYSTEM 146
Description 146
Fuse And Relay Location / Identification 146
Battery Maintenance 150
Maintaining Battery Charge Level 150
Battery Service During Machine Storage 150
Battery Testing 151
Battery Charging 151
Using A Booster Battery (Jump Starting) 152
Removing And Installing Battery 153
HYDRAULIC / HYDROSTATIC SYSTEM 154
Checking And Adding Fluid 154
Hydraulic / Hydrostatic Fluid Chart 154
Removing And Replacing Hydraulic Fluid 155
Hydraulic / Hydrostatic Filter Identification 157
Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models) 158
Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models) 159
Removing And Replacing Hydraulic Charge Filter 160
Breather Cap 162
SPARK ARRESTER MUFFLER 163
Cleaning Procedure 163
TIRE MAINTENANCE 164
Wheel Nuts 164
Rotating 164
Mounting 164
FINAL DRIVE TRANSMISSION (CHAINCASE) 165
Checking And Adding Oil 165
Removing And Replacing Oil 165
ALTERNATOR BELT 166
Belt Adjustment 166
Belt Replacement 166
AIR CONDITIONING BELT 167
Belt Adjustment 167
Belt Replacement 167
DRIVE BELT 168
Belt Adjustment 168
Stop Adjustment 168
Belt Replacement 169
AUTOMATIC RIDE CONTROL ACCUMULATOR 171
Checking Accumulator Charge 171
LUBRICATING THE LOADER 172
Lubrication Locations 172
PIVOT PINS 175
Inspection And Maintenance 175
BOB-TACH (HAND LEVER) 176
Inspection And Maintenance 176
BOB-TACH (POWER) 177
Inspection And Maintenance 177
LOADER STORAGE AND RETURN TO SERVICE 178
Storage 178
Return To Service 178
SYSTEM SETUP AND ANALYSIS 179
DIAGNOSTIC SERVICE CODES 180
Viewing Service Codes 180
Service Codes List 181
CONTROL PANEL SETUP 188
Right Panel Setup (Deluxe Instrumentation Panel) 188
PASSWORD SETUP (KEYLESS START PANEL) 192
Password Description 192
Changing The Owner Password 192
Password Lockout Feature 192
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 193
Password Description 193
Changing The Owner Password 193
Changing The User Passwords 194
Password Lockout Feature 194
MAINTENANCE CLOCK 195
Description 195
Setup 196
Reset 196
MACHINE SIGN TRANSLATIONS 197
MACHINE SIGN TRANSLATIONS 198
Service Schedule (7242070) 198
Warning (7167993) 201
Warning (7169291) 201
Danger (7167989) 201
Danger (7167990) 201
Danger (7167988) 202
Warning (7168114) 202
Warning (7167994) 203
Warning (7168140) 204
Warning (7168142) 204
Warning (7168138) 205
Warning (7167996) 206
Warning (6737189) 206
Warning (7184346) 207
Danger (7170355) 207
Lift Arm Support Device (7354295) 208
Warning (7168024) 209
Warning (7142141) 210
Warning (7168019) 211
SPECIFICATIONS 212
(S770) LOADER SPECIFICATIONS 213
Machine Dimensions 213
Performance 214
Engine 214
Drive System 215
Controls 215
Hydraulic System 216
Electrical System 217
Capacities 217
Tires 217
WARRANTY 218
WARRANTY 219
ALPHABETICAL INDEX 221

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