Bobcat S770 Skid-Steer Loader Operation & Maintenance Manual SN AT5A11001 & Above – PDF DOWNLOAD

Description

Bobcat S770 Skid-Steer Loader Operation & Maintenance Manual SN AT5A11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S770 Skid-Steer Loader Operation & Maintenance Manual SN AT5A11001 & Above – PDF DOWNLOAD

Language : English
Pages : 256
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S770 Skid-Steer Loader Operation & Maintenance Manual SN AT5A11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S770 Skid-Steer Loader Operation & Maintenance Manual SN AT5A11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES, AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
High-Flow Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 22
INTENDED USE 26
INSTRUMENT PANEL IDENTIFICATION 27
Overview 27
Left Panel 28
Display Screen 30
Right Panel (Standard Key Panel) 31
Right Panel (Keyless Start Panel) 32
Right Panel (Deluxe Instrumentation Panel) 33
Left Switch Panel 35
Right Switch Panel 35
Left Side Lower Panel 36
Right Side Lower Panel 36
Radio 37
Rear View Camera System 39
CONTROL IDENTIFICATION 41
Description 41
Standard Controls 41
Advanced Control System (ACS) 42
Selectable Joystick Controls (SJC) 43
OPERATOR CAB 44
Description 44
Side Windows 44
Door Operation 44
Front Wiper 45
Cab Light 45
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 46
Description 46
Operation 46
SEAT BAR RESTRAINT SYSTEM 47
Description 47
Operation 47
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM 48
Description 48
Diesel Exhaust Fluid (DEF) / AdBlue® Level 48
DeSOX Process 49
SCR System Codes 51
Diesel Exhaust Fluid (DEF) / AdBlue® Unsatisfactory Quality 52
SCR System Component Tampering 52
EGR Impeded 53
Diesel Exhaust Fluid (DEF) / AdBlue® Dosing Interruption 53
PARKING BRAKE 54
Operation 54
TRACTION LOCK OVERRIDE 54
Description 54
Operation 54
ENGINE SPEED CONTROL 55
Operation 55
AUTO IDLE 55
Description 55
Operation 55
LIFT ARM BYPASS CONTROL 56
Description 56
Operation 56
EMERGENCY EXIT 57
Rear Window Identification 57
Rear Window Removal (Latches) 57
Rear Window Removal (Rubber Cord) 57
External Access (Rear Window With Latches) 58
External Access (Rear Window With Rubber Cord) 58
Front Door 58
BACK-UP ALARM SYSTEM 60
Description 60
Operation 60
DRIVING AND STEERING THE LOADER 61
Available Control Configurations 61
Operation (Standard And ACS) 61
Operation (SJC) In ‘ISO’ Control Pattern 62
Operation (SJC) In ‘H’ Control Pattern 63
STOPPING THE LOADER 64
Using The Control Levers Or Joysticks 64
TWO-SPEED CONTROL 64
Description 64
Operation (Standard And ACS) 65
Operation (SJC) 65
SPEED MANAGEMENT 66
Description 66
Operation 66
Changing The Factory Default Setting 67
DRIVE RESPONSE 68
Description 68
Operation 68
STEERING DRIFT COMPENSATION 70
Description 70
Operation 70
LIFT AND TILT COMPENSATION 72
Description 72
Operation 72
Operation (ACS) 73
Operation (SJC) 74
HYDRAULIC CONTROLS 75
Description 75
Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode 75
Advanced Control System (ACS) In HAND Control Mode 76
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 76
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 77
Hydraulic Bucket Positioning 77
Automatic Ride Control 78
Reversing Fan 79
FRONT Auxiliary Hydraulics Operation 80
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 81
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 81
REAR Auxiliary Hydraulics Operation 82
High-Flow Auxiliary Hydraulics Operation 83
Quick Couplers 84
Quick Coupler Troubleshooting 84
Standard Couplers 85
Bob-Dock Coupler Block 85
Relieve Auxiliary Hydraulic Pressure (Front Auxiliary Quick Couplers) 86
Relieve Auxiliary Hydraulic Pressure (Rear Auxiliary Quick Couplers) 86
Relieve Auxiliary Hydraulic Pressure (Bob-Dock System) 87
ATTACHMENT CONTROL DEVICE (ACD) 88
Description 88
DAILY INSPECTION 89
Daily Inspection And Maintenance 89
PRE-STARTING PROCEDURE 91
Entering The Loader 91
Operation & Maintenance Manual And Operator’s Handbook Locations 91
Seat Adjustment 92
Seat Belt Adjustment 95
Seat Bar 96
Joystick Position Adjustment 96
STARTING THE ENGINE 97
Standard Key Panel 97
Keyless Start Panel 99
Deluxe Instrumentation Panel 101
Warming The Hydraulic / Hydrostatic System 103
Cold Temperature Starting 103
Cold Temperature Engine Speed Control 103
MONITORING THE DISPLAY PANELS 104
Left Panel 104
Warning And Shutdown 104
STOPPING THE ENGINE AND LEAVING THE LOADER 105
Procedure 105
COUNTERWEIGHTS 106
Description 106
Effect On The Loader And Loader Operation 106
When To Consider Using Counterweights 106
When To Consider Removing Counterweights 106
Accessories That Affect Machine Weight 106
ATTACHMENTS 107
Choosing The Correct Bucket 107
Pallet Fork 108
Inspecting Pallet Fork 108
Installing And Removing The Attachment (Hand Lever Bob-Tach System) 109
Installing And Removing The Attachment (Power Bob-Tach System) 112
Installing And Removing The Attachment (Bob-Dock System) 115
OPERATING PROCEDURE 120
Inspect The Work Area 120
Basic Operating Instructions 120
Driving On Public Roads 120
Operating With A Full Bucket 121
Operating With An Empty Bucket 121
TOWING THE LOADER 122
Procedure 122
LIFTING THE LOADER 122
Single-Point Lift 122
Four-Point Lift 123
TRANSPORTING THE LOADER ON A TRAILER 124
Loading And Unloading 124
Fastening 124
PREVENTIVE MAINTENANCE 125
MAINTENANCE SAFETY 128
SERVICE SCHEDULE 129
Maintenance Intervals 129
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 131
Inspecting The BICS™ (Engine STOPPED – Key ON) 131
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 131
Inspecting The Seat Bar Sensor (Engine RUNNING) 131
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 131
Inspecting The Lift Arm Bypass Control 131
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC) 131
SEAT BAR RESTRAINT SYSTEM 132
Description 132
Inspection And Maintenance 133
SEAT BELT 134
Inspection And Maintenance 134
LIFT ARM SUPPORT 135
Description 135
Installing 136
Removing 137
BACK-UP ALARM SYSTEM 138
Description 138
Inspection 138
Adjusting Switch Position 139
OPERATOR CAB 140
Description 140
Cab Door Sensor 140
Raising 141
Lowering 142
REAR DOOR (TAILGATE) 143
Opening And Closing 143
Adjusting Latch 143
REAR GRILLE 144
Removing 144
Installing 144
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 145
Filters 145
Air Conditioning Evaporator / Heater Coil 146
Air Conditioning Condenser 147
Air Conditioning Lubrication 147
Troubleshooting 147
ENGINE AIR CLEANER 148
Replacing Filters 148
FUEL SYSTEM 150
Fuel Specifications 150
Biodiesel Blend Fuel 150
Filling The Fuel Tank 151
Fuel Filter (Earlier Models) 152
Removing Air From The Fuel System (Earlier Models) 153
Main Fuel Filter (Later Models) 154
Fuel Pre-Filter (Later Models) 156
Removing Air From The Fuel System (Later Models) 157
DIESEL EXHAUST FLUID (DEF) / ADBLUE® SYSTEM 158
Description 158
Filling The DEF / AdBlue® Tank 158
ENGINE LUBRICATION SYSTEM 159
Checking And Adding Engine Oil 159
Engine Oil Chart 159
Removing And Replacing Oil And Filter 160
ENGINE COOLING SYSTEM 162
Maintenance Platform 162
Cleaning 162
Checking And Adding Coolant 165
Removing And Replacing Coolant 166
ELECTRICAL SYSTEM 168
Description 168
Fuse And Relay Location / Identification 168
Battery Maintenance 175
Maintaining Battery Charge Level 175
Battery Service During Machine Storage 175
Battery Testing 176
Battery Charging 176
Using A Booster Battery (Jump Starting) 177
Removing And Installing Battery 178
HYDRAULIC / HYDROSTATIC SYSTEM 179
Checking And Adding Fluid 179
Hydraulic / Hydrostatic Fluid Chart 179
Removing And Replacing Hydraulic Fluid 180
Removing And Replacing Hydraulic / Hydrostatic Filter 182
Removing And Replacing Hydraulic Charge Filter 183
Replacing Reservoir Breather Cap 184
TIRE MAINTENANCE 185
Wheel Nuts 185
Rotating 185
Mounting 185
FINAL DRIVE TRANSMISSION (CHAINCASE) 186
Checking And Adding Fluid 186
Removing And Replacing Fluid 186
ALTERNATOR BELT 187
Belt Adjustment 187
Belt Replacement 187
AIR CONDITIONING BELT 188
Belt Adjustment 188
Belt Replacement 188
DRIVE BELT 190
Belt Adjustment 190
Stop Adjustment 190
Belt Replacement 191
AUTOMATIC RIDE CONTROL ACCUMULATOR 193
Checking Accumulator Charge 193
LUBRICATING THE LOADER 194
Lubrication Locations 194
PIVOT PINS 197
Inspection And Maintenance 197
BOB-TACH (HAND LEVER) 198
Inspection And Maintenance 198
BOB-TACH (POWER) 199
Inspection And Maintenance 199
LOADER STORAGE AND RETURN TO SERVICE 200
Storage 200
Return To Service 200
SYSTEM SETUP AND ANALYSIS 201
DIAGNOSTIC SERVICE CODES 202
Viewing Service Codes 202
Service Codes List 203
CONTROL PANEL SETUP 218
Right Panel Setup (Deluxe Instrumentation Panel) 218
PASSWORD SETUP (KEYLESS START PANEL) 222
Password Description 222
Changing The Owner Password 222
Password Lockout Feature 222
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 223
Password Description 223
Changing The Owner Password 223
Changing The User Passwords 224
Password Lockout Feature 224
MAINTENANCE CLOCK 225
Description 225
Setup 226
Reset 226
MACHINE SIGN TRANSLATIONS 227
MACHINE SIGN TRANSLATIONS 228
Service Schedule (7242070) 228
Warning (7167993) 231
Warning (7169291) 231
Danger (7167989) 231
Danger (7167990) 231
Danger (7167988) 232
Warning (7168114) 232
Warning (7167994) 233
Warning (7168140) 234
Warning (7168142) 234
Warning (7371291) 235
Warning (7167996) 236
Warning (6737189) 236
Warning (7184346) 237
Danger (7170355) 237
Lift Arm Support (7354295) 238
Warning (7168024) 239
Warning (7142141) 240
Warning (7168019) 241
SPECIFICATIONS 242
LOADER SPECIFICATIONS 243
Machine Dimensions 243
Performance 244
Engine 244
Drive System 245
Controls 245
Hydraulic System 246
Electrical System 247
Capacities 247
Tires 248
WARRANTY 249
WARRANTY 250
ALPHABETICAL INDEX 252

Need help? Contact: [email protected]

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