Bobcat S850 Skid-Steer Loader Operation Maintenance Manual SN ACS711001 PDF

Description

Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN ACS711001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN ACS711001 & Above – PDF DOWNLOAD

Language : English
Pages : 198
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN ACS711001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN ACS711001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 5
SERIAL NUMBER LOCATIONS 6
Loader Serial Number 6
Engine Serial Number 6
DELIVERY REPORT 6
LOADER IDENTIFICATION 7
FEATURES, ACCESSORIES AND ATTACHMENTS 8
Standard Items 8
Options And Accessories 8
Buckets Available 9
Attachments 9
High-Flow Attachments 9
Special Applications Kit 10
Special Applications Kit Inspection And Maintenance 10
Forestry Door And Window Kit 11
Forestry Door And Window Kit Inspection And Maintenance 11
SAFETY AND TRAINING RESOURCES 12
SAFETY INSTRUCTIONS 13
Before Operation 13
Safe Operation Is The Operator’s Responsibility 14
Safe Operation Needs A Qualified Operator 14
Avoid Silica Dust 15
FIRE PREVENTION 15
Maintenance 15
Operation 15
Electrical 15
Hydraulic System 16
Fueling 16
Starting 16
Spark Arrester Exhaust System 16
Welding And Grinding 16
Fire Extinguishers 16
PUBLICATIONS AND TRAINING RESOURCES 17
MACHINE SIGNS (DECALS) 18
Pictorial Only Safety Signs 20
OPERATING INSTRUCTIONS 22
INTENDED USE 26
INSTRUMENT PANEL IDENTIFICATION 27
Overview 27
Left Panel 28
Display Screen 30
Right Panel (Standard Key Panel) 30
Right Panel (Keyless Start Panel) 31
Right Panel (Deluxe Instrumentation Panel) 31
Left Switch Panel 33
Right Switch Panel 33
Left Side Lower Panel 34
Right Side Lower Panel 34
Radio 35
Rear View Camera System 37
CONTROL IDENTIFICATION 39
Standard Controls With Power Assist (SCPA) 40
Selectable Joystick Controls (SJC) 41
OPERATOR CAB 42
Description 42
Side Windows 42
Door Operation 42
Front Wiper 43
Cab Light 43
SEAT BAR RESTRAINT SYSTEM 44
Operation 44
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 45
Operation 45
LIFT ARM BYPASS CONTROL 46
Operation 46
PARKING BRAKE 46
Operation 46
TRACTION LOCK OVERRIDE 47
Operation 47
ENGINE SPEED CONTROL 47
Operation 47
EMERGENCY EXIT 48
Rear Window Identification 48
Rear Window Removal (Latches) 48
Rear Window Removal (Rubber Cord) 48
External Access (Rear Window With Latches) 49
External Access (Rear Window With Rubber Cord) 49
Front Door 49
BACK-UP ALARM SYSTEM 51
Description 51
Operation 51
DRIVING AND STEERING THE LOADER 52
Available Control Configurations 52
Operation (SCPA) 52
Operation (SJC) In ‘ISO’ Control Pattern 53
Operation (SJC) In ‘H’ Control Pattern 54
STOPPING THE LOADER 54
Using The Steering Handles Or Joysticks 54
TWO-SPEED CONTROL 55
Description 55
Operation 55
SPEED MANAGEMENT 56
Operation 56
Changing The Factory Default Setting 57
DRIVE RESPONSE 58
Description 58
Operation 58
STEERING DRIFT COMPENSATION 60
Description 60
Operation 60
LIFT AND TILT COMPENSATION 62
Description 62
Operation 62
HYDRAULIC CONTROLS 64
Description 64
Standard Controls With Power Assist (SCPA) 64
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 65
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 65
Hydraulic Bucket Positioning 66
Automatic Ride Control 67
Reversing Fan 68
FRONT Auxiliary Hydraulics Operation 69
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 70
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 70
REAR Auxiliary Hydraulics Operation 71
High-Flow Hydraulics Operation 72
Quick Couplers 73
Quick Coupler Troubleshooting 73
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 74
ATTACHMENT CONTROL DEVICE (ACD) 75
Description 75
DAILY INSPECTION 76
Daily Inspection And Maintenance 76
PRE-STARTING PROCEDURE 78
Entering The Loader 78
Operation & Maintenance Manual And Operator’s Handbook Locations 78
Seat Adjustment 79
Steering Handle / Joystick Position Adjustment 81
Seat Belt Adjustment 81
Seat Bar 81
STARTING THE ENGINE 82
Standard Key Panel 82
Keyless Start Panel 84
Deluxe Instrumentation Panel 86
Cold Temperature Starting 88
Warming The Hydraulic / Hydrostatic System 88
MONITORING THE DISPLAY PANELS 89
Left Panel 89
Warning And Shutdown 89
STOPPING THE ENGINE AND LEAVING THE LOADER 90
Procedure 90
COUNTERWEIGHTS 91
Description 91
Effect On The Loader And Loader Operation 91
When To Consider Using Counterweights 91
When To Consider Removing Counterweights 91
Accessories That Affect Machine Weight 91
ATTACHMENTS 92
Choosing The Correct Bucket 92
Pallet Fork 92
Installing And Removing The Attachment (Hand Lever Bob-Tach) 93
Installing And Removing The Attachment (Power Bob-Tach) 95
OPERATING PROCEDURE 99
Inspect The Work Area 99
Basic Operating Instructions 99
Driving On Public Roads 99
Operating With A Full Bucket 100
Operating With An Empty Bucket 100
TOWING THE LOADER 101
Procedure 101
LIFTING THE LOADER 101
Single-Point Lift 101
Four-Point Lift 102
TRANSPORTING THE LOADER ON A TRAILER 103
Loading And Unloading 103
Fastening 103
PREVENTIVE MAINTENANCE 104
SERVICE SCHEDULE 108
Chart 108
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 109
Inspecting The BICS™ (Engine STOPPED – Key ON) 109
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 109
Inspecting The Seat Bar Sensor (Engine RUNNING) 109
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 109
Inspecting The Lift Arm Bypass Control 109
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 109
SEAT BAR RESTRAINT SYSTEM 110
Description 110
Inspecting 110
Maintaining 110
SEAT BELT 111
Inspection And Maintenance 111
LIFT ARM SUPPORT DEVICE 112
Installing 112
Removing 113
BACK-UP ALARM SYSTEM 114
Description 114
Inspecting 114
OPERATOR CAB 115
Description 115
Raising 115
Lowering 116
Cab Door Sensor 117
REAR DOOR (TAILGATE) 118
Opening And Closing 118
Adjusting 118
REAR GRILLE 119
Removing 119
Installing 119
HEATING, VENTILATION AND AIR CONDITIONING (HVAC) 120
Cleaning And Maintenance 120
Filters 120
Air Conditioning Evaporator / Heater Coil 121
Condenser 122
Air Conditioning Lubrication 122
Troubleshooting 122
AIR CLEANER SERVICE 123
Replacing Filter Elements 123
FUEL SYSTEM 125
Fuel Specifications 125
Biodiesel Blend Fuel 125
Filling The Fuel Tank 126
Fuel Filter 127
Removing Air From The Fuel System 127
ENGINE LUBRICATION SYSTEM 128
Checking And Adding Engine Oil 128
Engine Oil Chart 128
Removing And Replacing Oil And Filter 129
ENGINE COOLING SYSTEM 131
Maintenance Platform 131
Cooling System Identification 131
Cleaning (Earlier Models) 132
Cleaning (Later Models) 134
Checking Level 136
Removing And Replacing Coolant 136
ELECTRICAL SYSTEM 137
Description 137
Fuse And Relay Location / Identification 137
Battery Maintenance 141
Maintaining Battery Charge Level 141
Battery Service During Machine Storage 141
Battery Testing 142
Battery Charging 142
Using A Booster Battery (Jump Starting) 143
Removing And Installing Battery 144
HYDRAULIC / HYDROSTATIC SYSTEM 145
Checking And Adding Fluid 145
Hydraulic / Hydrostatic Fluid Chart 145
Removing And Replacing Hydraulic Fluid 146
Hydraulic / Hydrostatic Filter Identification 148
Removing And Replacing Hydraulic / Hydrostatic Filter (Earlier Models) 149
Removing And Replacing Hydraulic / Hydrostatic Filter (Later Models) 150
Removing And Replacing Hydraulic Charge Filter 151
Breather Cap 153
SPARK ARRESTER MUFFLER 154
Cleaning Procedure 154
TYRE MAINTENANCE 155
Wheel Nuts 155
Rotating 155
Mounting 155
FINAL DRIVE TRANSMISSION (CHAINCASE) 156
Checking And Adding Oil 156
Removing And Replacing Oil 156
ALTERNATOR BELT 157
Belt Adjustment 157
Belt Replacement 157
AIR CONDITIONING BELT 158
Belt Adjustment 158
Belt Replacement 158
DRIVE BELT 159
Belt Adjustment 159
Stop Adjustment 159
Belt Replacement 160
AUTOMATIC RIDE CONTROL ACCUMULATOR 162
Checking Accumulator Charge 162
LUBRICATING THE LOADER 163
Lubrication Locations 163
PIVOT PINS 165
Inspection And Maintenance 165
BOB-TACH (HAND LEVER) 166
Inspection And Maintenance 166
BOB-TACH (POWER) 167
Inspection And Maintenance 167
LOADER STORAGE AND RETURN TO SERVICE 168
Storage 168
Return To Service 168
SYSTEM SETUP AND ANALYSIS 169
DIAGNOSTIC SERVICE CODES 170
Viewing Service Codes 170
Service Codes List 171
CONTROL PANEL SETUP 178
Right Panel Setup (Deluxe Instrumentation Panel) 178
PASSWORD SETUP (KEYLESS START PANEL) 182
Password Description 182
Changing The Owner Password 182
Password Lockout Feature 182
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 183
Password Description 183
Changing The Owner Password 183
Changing The User Passwords 184
Password Lockout Feature 184
MAINTENANCE CLOCK 185
Description 185
Setup 186
Reset 186
SPECIFICATIONS 187
(S850) LOADER SPECIFICATIONS 188
Machine Dimensions 188
Performance 189
Engine 189
Drive System 190
Controls 190
Hydraulic System 191
Electrical System 192
Capacities 192
Tyres 192
WARRANTY 193
WARRANTY 194
ALPHABETICAL INDEX 195

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