Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN AJ9C11001 & Above – PDF DOWNLOAD

Description

Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN AJ9C11001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN AJ9C11001 & Above – PDF DOWNLOAD

Language : English
Pages : 232
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN AJ9C11001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

TABLE OF CONTENTS:

Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN AJ9C11001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 2
CONTENTS 3
FOREWORD 4
BOBCAT COMPANY IS IS0 9001 CERTIFIED 5
REGULAR MAINTENANCE ITEMS 6
SERIAL NUMBER LOCATIONS 7
Loader Serial Number 7
Engine Serial Number 7
DELIVERY REPORT 7
LOADER IDENTIFICATION 8
FEATURES, ACCESSORIES, AND ATTACHMENTS 9
Standard Items 9
Options And Accessories 9
Buckets Available 10
Attachments 10
High-Flow Attachments 10
Special Applications Kit 11
Special Applications Kit Inspection And Maintenance 11
Forestry Door And Window Kit 12
Forestry Door And Window Kit Inspection And Maintenance 12
SAFETY AND TRAINING RESOURCES 13
SAFETY INSTRUCTIONS 14
Before Operation 14
Safe Operation Is The Operator’s Responsibility 15
Safe Operation Needs A Qualified Operator 15
Avoid Silica Dust 16
FIRE PREVENTION 16
Maintenance 16
Operation 16
Electrical 16
Hydraulic System 17
Fueling 17
Starting 17
Spark Arrester Exhaust System 17
Welding And Grinding 17
Fire Extinguishers 17
PUBLICATIONS AND TRAINING RESOURCES 18
MACHINE SIGNS (DECALS) 19
Pictorial Only Safety Signs 21
OPERATING INSTRUCTIONS 23
INTENDED USE 27
INSTRUMENT PANEL IDENTIFICATION 28
Overview 28
Left Panel 29
Display Screen 31
Right Panel (Standard Key Panel) 31
Right Panel (Keyless Start Panel) 32
Right Panel (Deluxe Instrumentation Panel) 33
Left Switch Panel 35
Right Switch Panel 35
Left Side Lower Panel 36
Right Side Lower Panel 36
Radio 37
CONTROL IDENTIFICATION 39
Description 39
Standard Controls with Power Assist (SCPA) 40
Selectable Joystick Controls (SJC) 41
OPERATOR CAB 42
Description 42
Side Windows 42
Door Operation 42
Front Wiper 43
Cab Light 43
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 44
Description 44
Operation 44
SEAT BAR RESTRAINT SYSTEM 45
Description 45
Operation 45
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM 46
Description 46
Diesel Exhaust Fluid (DEF) / AdBlue® Level 46
DeSOX Process 47
SCR System Codes 49
Diesel Exhaust Fluid (DEF) / AdBlue® Unsatisfactory Quality 50
SCR System Component Tampering 50
EGR Impeded 51
Diesel Exhaust Fluid (DEF) / AdBlue® Dosing Interruption 51
PARKING BRAKE 52
Operation 52
TRACTION LOCK OVERRIDE 52
Description 52
Operation 52
ENGINE SPEED CONTROL 53
Operation 53
AUTO IDLE 53
Description 53
Operation 53
LIFT ARM BYPASS CONTROL 54
Description 54
Operation 54
EMERGENCY EXIT 55
Rear Window Identification 55
Rear Window Removal (Latches) 55
Rear Window Removal (Rubber Cord) 55
External Access (Rear Window With Latches) 56
External Access (Rear Window With Rubber Cord) 56
Front Door 56
BACK-UP ALARM SYSTEM 58
Description 58
Operation 58
DRIVING AND STEERING THE LOADER 59
Available Control Configurations 59
Operation (SCPA) 59
Operation (SJC) In ‘ISO’ Control Pattern 60
Operation (SJC) In ‘H’ Control Pattern 61
STOPPING THE LOADER 62
Using The Control Handles Or Joysticks 62
TWO-SPEED CONTROL 63
Description 63
Operation 63
SPEED MANAGEMENT 64
Description 64
Operation 64
Changing The Factory Default Setting 65
DRIVE RESPONSE 66
Description 66
Operation 66
STEERING DRIFT COMPENSATION 68
Description 68
Operation 68
LIFT AND TILT COMPENSATION 70
Description 70
Operation 70
HYDRAULIC CONTROLS 72
Description 72
Standard Controls With Power Assist (SCPA) 72
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 73
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 73
Hydraulic Bucket Positioning 74
Automatic Ride Control 75
Reversing Fan 76
FRONT Auxiliary Hydraulics Operation 77
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 78
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 78
REAR Auxiliary Hydraulics Operation 79
High-Flow Auxiliary Hydraulics Operation 80
Quick Couplers 81
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 82
ATTACHMENT CONTROL DEVICE (ACD) 83
Description 83
DAILY INSPECTION 84
Daily Inspection And Maintenance 84
PRE-STARTING PROCEDURE 86
Entering The Loader 86
Operation & Maintenance Manual And Operator’s Handbook Locations 86
Seat Adjustment 87
Seat Belt Adjustment 88
Seat Bar 88
Steering Handle / Joystick Position Adjustment 89
STARTING THE ENGINE 90
Standard Key Panel 90
Keyless Start Panel 92
Deluxe Instrumentation Panel 94
Warming The Hydraulic / Hydrostatic System 96
Cold Temperature Starting 96
Cold Temperature Engine Speed Control 96
MONITORING THE DISPLAY PANELS 97
Left Panel 97
Warning And Shutdown 97
STOPPING THE ENGINE AND LEAVING THE LOADER 98
Procedure 98
COUNTERWEIGHTS 99
Description 99
Effect On The Loader And Loader Operation 99
When To Consider Using Counterweights 99
When To Consider Removing Counterweights 99
Accessories That Affect Machine Weight 99
ATTACHMENTS 100
Choosing The Correct Bucket 100
Pallet Fork 100
Installing And Removing The Attachment (Hand Lever Bob-Tach) 101
Installing And Removing The Attachment (Power Bob-Tach) 104
OPERATING PROCEDURE 107
Inspect The Work Area 107
Basic Operating Instructions 107
Driving On Public Roads 107
Operating With A Full Bucket 108
Operating With An Empty Bucket 108
TOWING THE LOADER 109
Procedure 109
LIFTING THE LOADER 109
Single-Point Lift 109
Four-Point Lift 110
TRANSPORTING THE LOADER ON A TRAILER 111
Loading And Unloading 111
Fastening 111
PREVENTIVE MAINTENANCE 112
MAINTENANCE SAFETY 115
SERVICE SCHEDULE 116
Maintenance Intervals 116
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 118
Inspecting The BICS™ (Engine STOPPED – Key ON) 118
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 118
Inspecting The Seat Bar Sensor (Engine RUNNING) 118
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 118
Inspecting The Lift Arm Bypass Control 118
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 118
SEAT BAR RESTRAINT SYSTEM 119
Description 119
Inspection And Maintenance 120
SEAT BELT 121
Inspection And Maintenance 121
LIFT ARM SUPPORT DEVICE 122
Description 122
Installing 123
Removing 124
BACK-UP ALARM SYSTEM 125
Description 125
Inspection 125
OPERATOR CAB 126
Description 126
Cab Door Sensor 126
Raising 127
Lowering 128
REAR DOOR (TAILGATE) 129
Opening And Closing 129
Adjusting Latch 129
REAR GRILLE 130
Removing 130
Installing 130
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 131
Filters 131
Air Conditioning Evaporator / Heater Coil 132
Air Conditioning Condenser 133
Air Conditioning Lubrication 133
Troubleshooting 133
ENGINE AIR CLEANER 134
Replacing Filters 134
FUEL SYSTEM 136
Fuel Specifications 136
Biodiesel Blend Fuel 136
Filling The Fuel Tank 137
Fuel Filter 138
Removing Air From The Fuel System 139
DIESEL EXHAUST FLUID (DEF) / ADBLUE® SYSTEM 140
Description 140
Filling The DEF / AdBlue® Tank 140
ENGINE LUBRICATION SYSTEM 141
Checking And Adding Engine Oil 141
Engine Oil Chart 141
Removing And Replacing Oil And Filter 142
ENGINE COOLING SYSTEM 144
Maintenance Platform 144
Cleaning 144
Checking And Adding Coolant 147
Removing And Replacing Coolant 148
ELECTRICAL SYSTEM 150
Description 150
Fuse And Relay Location / Identification 150
Battery Maintenance 155
Using A Booster Battery (Jump Starting) 156
Removing And Installing Battery 157
HYDRAULIC / HYDROSTATIC SYSTEM 158
Checking And Adding Fluid 158
Hydraulic / Hydrostatic Fluid Chart 158
Removing And Replacing Hydraulic Fluid 159
Removing And Replacing Hydraulic / Hydrostatic Filter 161
Removing And Replacing Hydraulic Charge Filter 162
Replacing Reservoir Breather Cap 163
TIRE MAINTENANCE 164
Wheel Nuts 164
Rotating 164
Mounting 164
FINAL DRIVE TRANSMISSION (CHAINCASE) 165
Checking And Adding Fluid 165
Removing And Replacing Fluid 165
ALTERNATOR BELT 166
Belt Adjustment 166
Belt Replacement 166
AIR CONDITIONING BELT 167
Belt Adjustment 167
Belt Replacement 167
DRIVE BELT 169
Belt Adjustment 169
Stop Adjustment 169
Belt Replacement 170
AUTOMATIC RIDE CONTROL ACCUMULATOR 172
Checking Accumulator Charge 172
LUBRICATING THE LOADER 173
Lubrication Locations 173
PIVOT PINS 176
Inspection And Maintenance 176
BOB-TACH (HAND LEVER) 177
Inspection And Maintenance 177
BOB-TACH (POWER) 178
Inspection And Maintenance 178
LOADER STORAGE AND RETURN TO SERVICE 179
Storage 179
Return To Service 179
SYSTEM SETUP AND ANALYSIS 180
DIAGNOSTIC SERVICE CODES 181
Viewing Service Codes 181
Service Codes List 182
CONTROL PANEL SETUP 196
Right Panel Setup (Deluxe Instrumentation Panel) 196
PASSWORD SETUP (KEYLESS START PANEL) 199
Password Description 199
Changing The Owner Password 199
Password Lockout Feature 199
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 200
Password Description 200
Changing The Owner Password 200
Changing The User Passwords 201
Password Lockout Feature 201
MAINTENANCE CLOCK 202
Description 202
Setup 203
Reset 203
MACHINE SIGN TRANSLATIONS 204
MACHINE SIGN TRANSLATIONS 205
Service Schedule (7242070) 205
Warning (7167993) 208
Warning (7169291) 208
Danger (7167989) 208
Danger (7167990) 208
Danger (7167988) 209
Warning (7168114) 209
Warning (7167994) 210
Warning (7168140) 211
Warning (7168142) 211
Warning (7167996) 212
Warning (6737189) 212
Warning (7184346) 213
Danger (7170355) 213
Lift Arm Support Device (7177071) 214
Warning (7168024) 215
Warning (7142141) 216
Warning (7168019) 217
SPECIFICATIONS 218
LOADER SPECIFICATIONS 219
Machine Dimensions 219
Performance 220
Engine 220
Drive System 221
Controls 221
Hydraulic System 222
Electrical System 223
Capacities 223
Tires 224
WARRANTY 225
WARRANTY 226
ALPHABETICAL INDEX 228

Contact us: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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