Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN ATF411001 & Above – PDF DOWNLOAD

Description

Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN ATF411001 & Above – PDF DOWNLOAD

FILE DETAILS:

Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN ATF411001 & Above – PDF DOWNLOAD

Language : English
Pages : 232
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN ATF411001 & Above – PDF DOWNLOAD

FOREWORD:

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.

SAFETY INSTRUCTIONS:
Before Operation:

• Carefully follow the operating and maintenance instructions in this manual.
• The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
• The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat S850 Skid-Steer Loader Operation & Maintenance Manual SN ATF411001 & Above – PDF DOWNLOAD

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 10
SERIAL NUMBER LOCATIONS 11
Loader Serial Number 11
Engine Serial Number 11
DELIVERY REPORT 11
LOADER IDENTIFICATION 12
FEATURES, ACCESSORIES, AND ATTACHMENTS 13
Standard Items 13
Options And Accessories 13
Buckets Available 14
Attachments 14
High-Flow Attachments 14
Special Applications Kit 15
Special Applications Kit Inspection And Maintenance 15
Forestry Door And Window Kit 16
Forestry Door And Window Kit Inspection And Maintenance 16
SAFETY AND TRAINING RESOURCES 17
SAFETY INSTRUCTIONS 19
Before Operation 19
Safe Operation Is The Operator’s Responsibility 20
Safe Operation Needs A Qualified Operator 20
Avoid Silica Dust 21
FIRE PREVENTION 21
Maintenance 21
Operation 21
Electrical 21
Hydraulic System 22
Fueling 22
Starting 22
Spark Arrester Exhaust System 22
Welding And Grinding 22
Fire Extinguishers 22
PUBLICATIONS AND TRAINING RESOURCES 23
MACHINE SIGNS (DECALS) 24
Pictorial Only Safety Signs 27
OPERATING INSTRUCTIONS 29
INSTRUMENT PANEL IDENTIFICATION 33
Overview 33
Left Panel 34
Display Screen 36
Right Panel (Standard Key Panel) 36
Right Panel (Keyless Start Panel) 37
Right Panel (Deluxe Instrumentation Panel) 38
Left Switch Panel 40
Right Switch Panel 40
Left Side Lower Panel 41
Right Side Lower Panel 41
Radio 42
CONTROL IDENTIFICATION 44
Description 44
Standard Controls With Power Assist (SCPA) 45
Selectable Joystick Controls (SJC) 46
OPERATOR CAB 47
Description 47
Side Windows 47
Door Operation 47
Front Wiper 48
Cab Light 48
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 49
Description 49
Operation 49
SEAT BAR RESTRAINT SYSTEM 50
Description 50
Operation 50
DIESEL PARTICULATE FILTER (DPF) SYSTEM 51
Description 51
DPF Regeneration Table 51
Operation (Standard Switch) 52
Operation (Optional Inhibit Switch Kit) 53
Operation (Optional Remote Parked Regeneration Kit) 54
PARKING BRAKE 54
Operation 54
TRACTION LOCK OVERRIDE 55
Description 55
Operation 55
ENGINE SPEED CONTROL 55
Operation 55
AUTO IDLE 56
Description 56
Operation 56
LIFT ARM BYPASS CONTROL 56
Description 56
Operation 56
EMERGENCY EXIT 57
Rear Window Identification 57
Rear Window Removal (Latches) 57
Rear Window Removal (Rubber Cord) 57
External Access (Rear Window With Latches) 58
External Access (Rear Window With Rubber Cord) 58
Front Door 58
BACK-UP ALARM SYSTEM 60
Description 60
Operation 60
DRIVING AND STEERING THE LOADER 61
Available Control Configurations 61
Operation (SCPA) 61
Operation (SJC) In ‘ISO’ Control Pattern 62
Operation (SJC) In ‘H’ Control Pattern 63
STOPPING THE LOADER 63
Using The Control Handles Or Joysticks 63
TWO-SPEED CONTROL 64
Description 64
Operation 64
SPEED MANAGEMENT 65
Description 65
Operation 65
Changing The Factory Default Setting 66
DRIVE RESPONSE 67
Description 67
Operation 67
STEERING DRIFT COMPENSATION 69
Description 69
Operation 69
LIFT AND TILT COMPENSATION 71
Description 71
Operation 71
HYDRAULIC CONTROLS 73
Description 73
Standard Controls With Power Assist (SCPA) 73
Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern 74
Selectable Joystick Controls (SJC) In ‘H’ Control Pattern 74
Hydraulic Bucket Positioning 75
FRONT Auxiliary Hydraulics Operation 76
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 77
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW) 77
REAR Auxiliary Hydraulics Operation 78
High-Flow Hydraulics Operation 79
Quick Couplers 79
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment) 80
ATTACHMENT CONTROL DEVICE (ACD) 81
Description 81
DAILY INSPECTION 82
Daily Inspection And Maintenance 82
PRE-STARTING PROCEDURE 84
Entering The Loader 84
Operation & Maintenance Manual And Operator’s Handbook Locations 84
Seat Adjustment 85
Steering Handle / Joystick Position Adjustment 86
Seat Belt Adjustment 87
Seat Bar 87
STARTING THE ENGINE 88
Standard Key Panel 88
Keyless Start Panel 90
Deluxe Instrumentation Panel 92
Warming The Hydraulic / Hydrostatic System 94
Cold Temperature Starting 94
MONITORING THE DISPLAY PANELS 95
Left Panel 95
Warning And Shutdown 95
STOPPING THE ENGINE AND LEAVING THE LOADER 96
Procedure 96
COUNTERWEIGHTS 97
Description 97
Effect On The Loader And Loader Operation 97
When To Consider Using Counterweights 97
When To Consider Removing Counterweights 97
Accessories That Affect Machine Weight 97
ATTACHMENTS 98
Choosing The Correct Bucket 98
Pallet Fork 98
Installing And Removing The Attachment (Hand Lever Bob-Tach) 99
Installing And Removing The Attachment (Power Bob-Tach) 101
OPERATING PROCEDURE 105
Inspect The Work Area 105
Basic Operating Instructions 105
Driving On Public Roads 105
Operating With A Full Bucket 106
Operating With An Empty Bucket 106
Filling And Emptying The Bucket (SCPA) 107
Leveling The Ground Using Float (SCPA) 108
Digging And Filling A Hole (SCPA) 109
Filling And Emptying The Bucket (SJC – ‘H’ Pattern) 110
Leveling The Ground Using Float (SJC – ‘H’ Pattern) 111
Digging And Filling A Hole (SJC – ‘H’ Pattern) 112
Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern) 113
Leveling The Ground Using Float (SJC – ‘ISO’ Pattern) 114
Digging And Filling A Hole (SJC – ‘ISO’ Pattern) 115
TOWING THE LOADER 116
Procedure 116
LIFTING THE LOADER 116
Single-Point Lift 116
Four-Point Lift 117
TRANSPORTING THE LOADER ON A TRAILER 118
Loading And Unloading 118
Fastening 118
PREVENTIVE MAINTENANCE 119
MAINTENANCE SAFETY 123
SERVICE SCHEDULE 124
Maintenance Intervals 124
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 126
Inspecting The BICS™ (Engine STOPPED – Key ON) 126
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 126
Inspecting The Seat Bar Sensor (Engine RUNNING) 126
Inspecting The Traction Lock And Parking Brake (Engine RUNNING) 126
Inspecting The Lift Arm Bypass Control 126
Inspecting Deactivation Of Lift And Tilt Functions (SJC) 126
SEAT BAR RESTRAINT SYSTEM 127
Description 127
Inspection And Maintenance 127
SEAT BELT 128
Inspection And Maintenance 128
LIFT ARM SUPPORT DEVICE 129
Description 129
Installing 129
Removing 130
BACK-UP ALARM SYSTEM 131
Description 131
Inspection 131
OPERATOR CAB 132
Description 132
Raising 132
Lowering 133
Cab Door Sensor 134
REAR DOOR (TAILGATE) 135
Opening And Closing 135
Adjusting Latch 135
REAR GRILLE 136
Removing 136
Installing 136
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM 137
Filters 137
Air Conditioning Evaporator / Heater Coil 138
Air Conditioning Condenser 139
Air Conditioning Lubrication 139
Troubleshooting 139
ENGINE AIR CLEANER 140
Replacing Filter Elements 140
FUEL SYSTEM 142
Fuel Specifications 142
Biodiesel Blend Fuel 142
Filling The Fuel Tank 143
Fuel Filter 144
Removing Air From The Fuel System 145
ENGINE LUBRICATION SYSTEM 146
Checking And Adding Engine Oil 146
Engine Oil Chart 146
Removing And Replacing Oil And Filter 147
Removing And Replacing Crankcase Ventilation Filter 149
ENGINE COOLING SYSTEM 150
Maintenance Platform 150
Cleaning 150
Checking And Adding Coolant 152
Removing And Replacing Coolant 153
ELECTRICAL SYSTEM 154
Description 154
Fuse And Relay Location / Identification 154
Battery Maintenance 157
Using A Booster Battery (Jump Starting) 158
Removing And Installing Battery 159
HYDRAULIC / HYDROSTATIC SYSTEM 160
Checking And Adding Fluid 160
Hydraulic / Hydrostatic Fluid Chart 160
Removing And Replacing Hydraulic Fluid 161
Removing And Replacing Hydraulic / Hydrostatic Filter 163
Removing And Replacing Hydraulic Charge Filter 164
Replacing Reservoir Breather Cap 166
DIESEL PARTICULATE FILTER (DPF) SYSTEM 167
Description 167
Remote Parked Regeneration 167
Service Regeneration 169
DPF Cleaning 169
TIRE MAINTENANCE 170
Wheel Nuts 170
Rotating 170
Mounting 170
FINAL DRIVE TRANSMISSION (CHAINCASE) 171
Checking And Adding Fluid 171
Removing And Replacing Fluid 171
ALTERNATOR BELT 172
Belt Adjustment 172
Belt Replacement 172
AIR CONDITIONING BELT 173
Belt Adjustment 173
Belt Replacement 173
DRIVE BELT 174
Belt Adjustment 174
Stop Adjustment 174
Belt Replacement 175
LUBRICATING THE LOADER 177
Lubrication Locations 177
PIVOT PINS 180
Inspection And Maintenance 180
BOB-TACH (HAND LEVER) 181
Inspection And Maintenance 181
BOB-TACH (POWER) 182
Inspection And Maintenance 182
LOADER STORAGE AND RETURN TO SERVICE 183
Storage 183
Return To Service 183
SYSTEM SETUP AND ANALYSIS 185
DIAGNOSTIC SERVICE CODES 187
Viewing Service Codes 187
Service Codes List 188
CONTROL PANEL SETUP 195
Right Panel Setup (Deluxe Instrumentation Panel) 195
PASSWORD SETUP (KEYLESS START PANEL) 199
Password Description 199
Changing The Owner Password 199
Password Lockout Feature 199
PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL) 200
Password Description 200
Changing The Owner Password 200
Changing The User Passwords 201
Password Lockout Feature 201
MAINTENANCE CLOCK 202
Description 202
Setup 202
Reset 202
MACHINE SIGN TRANSLATIONS 203
MACHINE SIGN TRANSLATIONS 205
Service Schedule (7242070) 205
Warning (7167993) 208
Warning (7169291) 208
Danger (7167989) 208
Danger (7167990) 208
Danger (7167988) 209
Warning (7168114) 209
Warning (7167994) 210
Warning (7167996) 211
Warning (7168142) 211
Warning (7184346) 212
Danger (7170355) 212
Lift Arm Support Device (7177071) 213
Warning (7168024) 214
Warning (7142141) 215
Warning (7168019) 216
Warning (6737189) 217
SPECIFICATIONS 219
(S850) LOADER SPECIFICATIONS 221
Machine Dimensions 221
Performance 222
Engine 222
Drive System 223
Controls 223
Hydraulic System 224
Electrical System 225
Capacities 225
Tires 226
WARRANTY 227
WARRANTY 229
ALPHABETICAL INDEX 231

Need help? Contact: [email protected]

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V