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Bobcat T110 Compact Track Loader Operation & Maintenance Manual SN AE0J11001 & Above – PDF DOWNLOAD
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Bobcat T110 Compact Track Loader Operation & Maintenance Manual SN AE0J11001 & Above – PDF DOWNLOAD
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Description
Bobcat T110 Compact Track Loader Operation & Maintenance Manual SN AE0J11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T110 Compact Track Loader Operation & Maintenance Manual SN AE0J11001 & Above – PDF DOWNLOAD
Language : English
Pages : 178
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T110 Compact Track Loader Operation & Maintenance Manual SN AE0J11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T110 Compact Track Loader Operation & Maintenance Manual SN AE0J11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 DECLARATION OF CONFORMITY................................................................... 5 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 6 REGULAR MAINTENANCE ITEMS................................................................... 6 Fluids, Lubricants And Fuel............................................................. 7 SERIAL NUMBER LOCATIONS..................................................................... 8 Loader Serial Number.................................................................... 8 Engine Serial Number.................................................................... 8 DELIVERY REPORT............................................................................. 8 LOADER IDENTIFICATION....................................................................... 9 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 10 Standard Items.......................................................................... 10 Options And Accessories................................................................. 10 Buckets Available....................................................................... 11 Attachments............................................................................. 11 Special Applications Kit................................................................ 12 Special Applications Kit Inspection And Maintenance..................................... 12 SAFETY AND TRAINING RESOURCES................................................................... 13 SAFETY INSTRUCTIONS......................................................................... 14 Before Operation........................................................................ 14 Safe Operation Is The Operator’s Responsibility......................................... 15 Safe Operation Needs A Qualified Operator............................................... 15 Avoid Silica Dust....................................................................... 16 FIRE PREVENTION............................................................................. 16 Maintenance............................................................................. 16 Operation............................................................................... 16 Electrical.............................................................................. 16 Hydraulic System........................................................................ 17 Fuelling................................................................................ 17 Starting................................................................................ 17 Spark Arrester Exhaust System........................................................... 17 Welding And Grinding.................................................................... 17 Fire Extinguishers...................................................................... 17 PUBLICATIONS AND TRAINING RESOURCES......................................................... 18 MACHINE SIGNS (DECALS) (LOADERS WITH TEXT DECALS)........................................... 19 Pictorial Only Safety Signs............................................................. 21 MACHINE SIGNS (DECALS) (LOADERS WITH PICTORIAL ONLY DECALS)................................. 24 Pictorial Only Safety Signs............................................................. 26 OPERATING INSTRUCTIONS.......................................................................... 38 INTENDED USE................................................................................ 41 INSTRUMENT PANEL IDENTIFICATION............................................................. 42 Cab Light............................................................................... 43 Left Panel.............................................................................. 44 Display Screen.......................................................................... 47 Standard Key Panel...................................................................... 48 Keyless Start Panel..................................................................... 48 Deluxe Instrumentation Panel............................................................ 49 Side Panel.............................................................................. 50 Front Panel............................................................................. 50 CONTROL IDENTIFICATION...................................................................... 51 Standard Controls....................................................................... 51 Selectable Joystick Controls (SJC)...................................................... 52 SEAT BAR RESTRAINT SYSTEM................................................................... 53 Operation............................................................................... 53 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 54 Operation............................................................................... 54 LIFT ARM BYPASS CONTROL..................................................................... 55 Operation............................................................................... 55 PARKING BRAKE............................................................................... 55 Operation............................................................................... 55 TRACTION LOCK OVERRIDE...................................................................... 56 Operation............................................................................... 56 EMERGENCY EXIT.............................................................................. 57 Rear Window............................................................................. 57 Front Door.............................................................................. 57 BACK-UP ALARM SYSTEM........................................................................ 58 Description............................................................................. 58 Operation............................................................................... 58 ENGINE SPEED CONTROL........................................................................ 59 Operation............................................................................... 59 DRIVING AND STEERING THE LOADER............................................................. 60 Available Control Configurations........................................................ 60 Operation (Standard).................................................................... 60 Operation (SJC) In ‘ISO’ Control Pattern................................................ 61 Operation (SJC) In ‘H’ Control Pattern.................................................. 62 STOPPING THE LOADER......................................................................... 62 Using The Control Levers Or Joysticks................................................... 62 TWO-SPEED CONTROL........................................................................... 63 Description............................................................................. 63 Operation (SJC)......................................................................... 63 SPEED MANAGEMENT............................................................................ 64 Operation............................................................................... 64 Changing The Factory Default Setting.................................................... 65 DRIVE RESPONSE.............................................................................. 66 Description............................................................................. 66 Operation............................................................................... 66 STEERING DRIFT COMPENSATION................................................................. 68 Description............................................................................. 68 Operation............................................................................... 68 LIFT AND TILT COMPENSATION.................................................................. 70 Description............................................................................. 70 Operation............................................................................... 70 HYDRAULIC CONTROLS.......................................................................... 72 Description............................................................................. 72 Standard Controls....................................................................... 72 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 72 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 73 Hydraulic Bucket Positioning............................................................ 73 Front Auxiliary Hydraulic Control Lockout............................................... 73 FRONT Auxiliary Hydraulics Operation (Variable Flow).................................... 74 FRONT Auxiliary Hydraulics Operation (Continuous Flow).................................. 75 Quick Couplers.......................................................................... 76 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 77 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 78 Description............................................................................. 78 DAILY INSPECTION............................................................................ 79 Daily Inspection And Maintenance........................................................ 80 PRE-STARTING PROCEDURE...................................................................... 81 Entering The Loader..................................................................... 81 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 81 Seat Adjustment......................................................................... 82 Seat Belt Adjustment.................................................................... 83 Seat Bar................................................................................ 83 STARTING THE ENGINE......................................................................... 84 Standard Key Panel...................................................................... 84 Keyless Start Panel..................................................................... 86 Deluxe Instrumentation Panel............................................................ 88 Cold Temperature Starting............................................................... 90 Warming The Hydraulic / Hydrostatic System.............................................. 90 MONITORING THE DISPLAY PANELS............................................................... 91 Left Panel.............................................................................. 91 Warning And Shutdown.................................................................... 91 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 92 Procedure............................................................................... 92 ATTACHMENTS................................................................................. 93 Choosing The Correct Bucket............................................................. 93 Pallet Forks............................................................................ 93 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 94 Installing And Removing The Attachment (Power Bob-Tach)................................. 96 TRACK UNDERCARRIAGE SYSTEM.................................................................. 99 Introduction............................................................................ 99 Compact Track Loader Operating And Maintenance Tips..................................... 99 OPERATING PROCEDURE.........................................................................101 Inspect The Work Area...................................................................101 Basic Operating Instructions............................................................101 Driving On Public Roads.................................................................101 Operating With A Full Bucket............................................................102 Operating With An Empty Bucket..........................................................102 TOWING THE LOADER...........................................................................103 Procedure...............................................................................103 LIFTING THE LOADER..........................................................................103 Single-Point Lift.......................................................................103 TRANSPORTING THE LOADER ON A TRAILER........................................................104 Loading And Unloading...................................................................104 Fastening...............................................................................104 PREVENTIVE MAINTENANCE..........................................................................105 MAINTENANCE SAFETY..........................................................................108 SERVICE SCHEDULE............................................................................109 Chart...................................................................................109 Inspection Checkbook....................................................................110 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................110 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................110 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....110 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................111 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................111 Inspecting The Lift Arm Bypass Control..................................................111 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................111 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine RUNNING).............112 SEAT BAR RESTRAINT SYSTEM...................................................................113 Description.............................................................................113 Inspecting..............................................................................113 Maintaining.............................................................................113 SEAT BELT...................................................................................114 Inspection And Maintenance..............................................................114 LIFT ARM SUPPORT DEVICE.....................................................................115 Installing..............................................................................115 Removing................................................................................116 BACK-UP ALARM SYSTEM........................................................................117 Description.............................................................................117 Inspecting..............................................................................117 Adjusting Switch Position...............................................................117 OPERATOR CAB................................................................................118 Description.............................................................................118 Raising.................................................................................118 Lowering................................................................................119 Cab Door Sensor.........................................................................120 REAR DOOR (TAILGATE)........................................................................121 Opening And Closing.....................................................................121 Adjusting...............................................................................121 REAR GRILLE.................................................................................121 Removing................................................................................121 Installing..............................................................................121 HEATING SYSTEM..............................................................................122 Cleaning And Maintenance................................................................122 Filters.................................................................................122 Heater Coil.............................................................................122 Troubleshooting.........................................................................122 AIR CLEANER SERVICE.........................................................................123 Replacing Filter Elements...............................................................123 FUEL SYSTEM.................................................................................125 Fuel Specifications.....................................................................125 Biodiesel Blend Fuel....................................................................125 Filling The Fuel Tank...................................................................126 Fuel Filter.............................................................................127 Removing Air From The Fuel System.......................................................127 ENGINE LUBRICATION SYSTEM...................................................................128 Checking And Adding Engine Oil..........................................................128 Engine Oil Chart........................................................................128 Removing And Replacing Oil And Filter...................................................129 ENGINE COOLING SYSTEM.......................................................................130 Cleaning................................................................................130 Checking Level..........................................................................130 Removing And Replacing Coolant..........................................................131 ELECTRICAL SYSTEM...........................................................................132 Description.............................................................................132 Fuse And Relay Location / Identification................................................132 Battery Maintenance.....................................................................133 Using A Booster Battery (Jump Starting).................................................134 Removing And Installing Battery.........................................................135 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................136 Checking And Adding Fluid...............................................................136 Hydraulic / Hydrostatic Fluid Chart.....................................................136 Removing And Replacing Hydraulic Fluid..................................................137 Removing And Replacing Hydraulic / Hydrostatic Filter...................................138 Removing And Replacing Case Drain Filters...............................................138 Removing And Replacing Hydraulic Charge Filter..........................................139 Breather Cap............................................................................139 SPARK ARRESTER MUFFLER......................................................................140 Cleaning Procedure......................................................................140 TRACK TENSION...............................................................................141 Description.............................................................................141 Checking................................................................................141 Adjusting (Earlier Models With Two Track Tension Fittings)..............................142 Adjusting (Later Models With One Track Tension Fitting).................................143 HYDROSTATIC DRIVE MOTOR.....................................................................144 Removing And Replacing Oil..............................................................144 TRACK SPROCKET MAINTENANCE..................................................................144 Tightening Procedure....................................................................144 ALTERNATOR BELT.............................................................................145 Belt Adjustment.........................................................................145 Belt Replacement........................................................................145 DRIVE BELT..................................................................................146 Belt Adjustment.........................................................................146 Belt Replacement........................................................................146 LUBRICATING THE LOADER......................................................................147 Lubrication Locations...................................................................147 TRACK ROLLER AND IDLER LUBRICATION..........................................................148 Procedure...............................................................................148 PIVOT PINS..................................................................................149 Inspection And Maintenance..............................................................149 BOB-TACH (HAND LEVER).......................................................................150 Inspection And Maintenance..............................................................150 BOB-TACH (POWER)............................................................................151 Inspection And Maintenance..............................................................151 LOADER STORAGE AND RETURN TO SERVICE........................................................152 Storage.................................................................................152 Return To Service.......................................................................152 SYSTEM SETUP AND ANALYSIS.......................................................................153 DIAGNOSTIC SERVICE CODES....................................................................154 Viewing Service Codes...................................................................154 Service Codes List......................................................................155 CONTROL PANEL SETUP.........................................................................160 Right Panel Setup (Deluxe Instrumentation Panel)........................................160 Attachment Control Information (Deluxe Instrumentation Panel)...........................161 PASSWORD SETUP (KEYLESS START PANEL)........................................................162 Password Description....................................................................162 Changing The Owner Password.............................................................162 Password Lockout Feature................................................................162 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................163 Password Description....................................................................163 Changing The Owner Password.............................................................163 Changing The User Passwords.............................................................164 Password Lockout Feature................................................................164 MAINTENANCE CLOCK...........................................................................165 Description.............................................................................165 Setup...................................................................................165 Reset...................................................................................165 SPECIFICATIONS..................................................................................166 (T110) LOADER SPECIFICATIONS................................................................167 Machine Dimensions......................................................................167 Performance.............................................................................168 Engine..................................................................................168 Controls................................................................................168 Drive System............................................................................169 Hydraulic System........................................................................169 Electrical..............................................................................170 Capacities..............................................................................170 Tracks..................................................................................170 Ground Pressure.........................................................................170 Environmental...........................................................................171 Temperature Range.......................................................................171 WARRANTY........................................................................................172 WARRANTY....................................................................................173 ALPHABETICAL INDEX..............................................................................175
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