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Bobcat T110 Compact Track Loader Service Manual 6904979 – PDF DOWNLOAD
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Bobcat T110 Compact Track Loader Service Manual 6904979 – PDF DOWNLOAD
S/N AE0H11001 & Above
S/N AE0J11001 & Above
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Description
Bobcat T110 Compact Track Loader Service Manual 6904979 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T110 Compact Track Loader Service Manual 6904979 – PDF DOWNLOAD
Language : English
Pages : 723
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat T110 Compact Track Loader Service Manual 6904979 – PDF DOWNLOAD
S/N AE0H11001 & Above
S/N AE0J11001 & Above
FOREWORD:
This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.
A general inspection of the following items must be made after the loader has had service or repair:
1. Check that the ROPS / FOPS (Including side screens) is in good condition and is not modified.
2. Check that ROPS mounting hardware is tightened and is Bobcat approved.
3. The seat belt must be correctly installed, functional and in good condition.
4. The seat bar must be correctly adjusted, clean and lubricated.
5. Check lift arm support device, replace if damaged.
6. Machine signs (decals) must be legible and in the correct location.
7. Steering levers, hand controls and foot pedals must return to neutral (as applicable).
8. Check for correct function of the work lights.
9. The parking brake must function correctly.
10. Enclosure door latches must open and close freely.
11. Bob-Tach® attachment mounting system wedges and linkages must function correctly and be in good condition.
12. Safety treads must be in good condition.
13. Check for correct function of indicator lamps.
14. Check all machine fluid levels.
15. Inspect for fuel, oil or hydraulic fluid leaks.
SAFETY INSTRUCTIONS:
The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat T110 Compact Track Loader Service Manual 6904979 – PDF DOWNLOAD
MAINTENANCE SAFETY.............................................................................. 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 FOREWORD.................................................................................... 9 SAFETY INSTRUCTIONS......................................................................... 11 FIRE PREVENTION............................................................................. 13 Maintenance............................................................................. 13 Operation............................................................................... 13 Electrical.............................................................................. 13 Hydraulic System........................................................................ 13 Fueling................................................................................. 13 Starting................................................................................ 13 Spark Arrester Exhaust System........................................................... 13 Welding And Grinding.................................................................... 14 Fire Extinguishers...................................................................... 14 SERIAL NUMBER LOCATIONS..................................................................... 15 Loader Serial Number.................................................................... 15 Engine Serial Number.................................................................... 15 DELIVERY REPORT............................................................................. 16 LOADER IDENTIFICATION....................................................................... 17 SAFETY AND MAINTENANCE.......................................................................... 19 LIFTING AND BLOCKING THE LOADER............................................................. 21 Procedure............................................................................... 21 LIFT ARM SUPPORT DEVICE..................................................................... 23 Installing.............................................................................. 23 Removing................................................................................ 24 OPERATOR CAB................................................................................ 25 Description............................................................................. 25 Raising................................................................................. 25 Lowering................................................................................ 26 Cab Door Sensor......................................................................... 27 Special Applications Kit................................................................ 28 Special Applications Kit Inspection And Maintenance..................................... 28 TRANSPORTING THE LOADER ON A TRAILER........................................................ 29 Loading And Unloading................................................................... 29 Fastening............................................................................... 29 TOWING THE LOADER........................................................................... 31 Procedure............................................................................... 31 REMOTE START TOOL KIT-MEL1563............................................................... 33 Remote Start Tool - MEL1563............................................................. 33 Service Tool Harness Control - MEL1565.................................................. 34 Service Tool Harness Communicator - MEL1566............................................. 35 Remote Start Procedure.................................................................. 36 REMOTE START TOOL (SERVICE TOOL) KIT - 7217666.............................................. 39 Description............................................................................. 39 Remote Start Tool (Service Tool) - 7022042.............................................. 40 Loader Service Tool Harness - 6689747................................................... 41 Computer Service Tool Harness - 6689746................................................. 42 Remote Start Procedure.................................................................. 43 SERVICE SCHEDULE............................................................................ 47 Chart................................................................................... 47 AIR CLEANER SERVICE......................................................................... 49 Replacing Filter Elements............................................................... 49 ENGINE COOLING SYSTEM....................................................................... 51 Cleaning................................................................................ 51 Checking Level.......................................................................... 51 Removing And Replacing Coolant.......................................................... 52 FUEL SYSTEM................................................................................. 53 Fuel Specifications..................................................................... 53 Biodiesel Blend Fuel.................................................................... 53 Filling The Fuel Tank................................................................... 54 Fuel Filter............................................................................. 55 Removing Air From The Fuel System....................................................... 55 ENGINE LUBRICATION SYSTEM................................................................... 57 Checking And Adding Engine Oil.......................................................... 57 Engine Oil Chart........................................................................ 57 Removing And Replacing Oil And Filter................................................... 58 HYDRAULIC / HYDROSTATIC SYSTEM.............................................................. 59 Checking And Adding Fluid............................................................... 59 Hydraulic / Hydrostatic Fluid Chart..................................................... 59 Removing And Replacing Hydraulic Fluid.................................................. 60 Removing And Replacing Hydraulic / Hydrostatic Filter................................... 61 Removing And Replacing Case Drain Filters............................................... 61 Removing And Replacing Hydraulic Charge Filter.......................................... 62 Breather Cap............................................................................ 62 BOB-TACH (HAND LEVER)....................................................................... 63 Inspection And Maintenance.............................................................. 63 BOB-TACH (POWER)............................................................................ 65 Inspection And Maintenance.............................................................. 65 LUBRICATING THE LOADER...................................................................... 67 Lubrication Locations................................................................... 67 SPARK ARRESTER MUFFLER...................................................................... 69 Cleaning Procedure...................................................................... 69 PIVOT PINS.................................................................................. 71 Inspection And Maintenance.............................................................. 71 LOADER STORAGE AND RETURN TO SERVICE........................................................ 73 Storage................................................................................. 73 Return To Service....................................................................... 73 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 75 Procedure............................................................................... 75 EMERGENCY EXIT.............................................................................. 77 Rear Window............................................................................. 77 Front Door.............................................................................. 77 SEAT BELT................................................................................... 79 Inspection And Maintenance.............................................................. 79 HYDRAULIC SYSTEM................................................................................ 81 HYDRAULIC / HYDROSTATIC SCHEMATICS.......................................................... 85 HYDRAULIC SYSTEM INFORMATION................................................................ 89 Glossary Of Hydraulic / Hydrostatic Symbols............................................. 89 Troubleshooting......................................................................... 93 CYLINDER (LIFT)............................................................................. 95 Testing................................................................................. 95 Removal And Installation................................................................ 96 Parts Identification.................................................................... 97 Disassembly And Assembly................................................................ 98 CYLINDER (TILT).............................................................................101 Testing.................................................................................101 Removal And Installation................................................................101 Rod End Pivot Pin Bushing And Seal Removal And Installation.............................102 Base End Pivot Pin Removal And Installation.............................................103 Parts Identification....................................................................104 Disassembly And Assembly................................................................105 CYLINDER (BOB-TACH).........................................................................109 Testing.................................................................................109 Removal And Installation................................................................110 Parts Identification....................................................................111 Disassembly And Assembly................................................................112 MAIN RELIEF VALVE...........................................................................115 Description.............................................................................115 Testing.................................................................................115 Adjusting...............................................................................116 Removal And Installation................................................................117 HYDRAULIC CONTROL VALVE.....................................................................119 Description.............................................................................119 Removal And Installation................................................................119 Identification Chart....................................................................122 BICS™ Load Check Valve Removal And Installation.........................................123 Load Check Valve Removal And Installation (Tilt And Auxiliary)..........................124 Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..........................125 Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)...........126 Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)...........126 Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)............127 Port Relief Valve Removal And Installation..............................................127 Plug Removal And Installation...........................................................128 Rubber Boot Removal And Installation....................................................128 End Cap / Spool Lock Block Removal And Installation.....................................129 Lift Spool And Detent Removal And Installation..........................................129 Tilt Spool Removal And Installation.....................................................138 Auxiliary Spool Removal And Installation................................................141 Solenoid Removal And Installation.......................................................148 Lock Valve Removal And Installation.....................................................150 Lift Arm Bypass Orifice Removal And Installation........................................152 Main Relief Valve Removal And Installation..............................................152 HYDRAULIC CONTROL VALVE (SJC)...............................................................153 Description.............................................................................153 Removal And Installation................................................................153 Actuator Removal And Installation.......................................................157 Identification Chart....................................................................160 BICS™ Load Check Valve Removal And Installation.........................................161 Load Check Valve Removal And Installation (Tilt And Auxiliary)..........................162 Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..........................163 Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)...........164 Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)...........164 Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)............165 Port Relief Valve Removal And Installation..............................................165 Plug Removal And Installation...........................................................166 End Cap Block Removal And Installation..................................................167 Lift Spool And Detent Removal And Installation..........................................168 Tilt Spool Removal And Installation.....................................................172 Auxiliary Spool Removal And Installation................................................174 Auxiliary Solenoid Removal And Installation.............................................176 Solenoid Removal And Installation.......................................................177 Lock Valve Removal And Installation.....................................................178 Lift Arm Bypass Orifice Removal And Installation........................................179 Main Relief Valve Removal And Installation..............................................180 Check Valve Removal And Installation....................................................180 LIFT ARM BYPASS CONTROL VALVE...............................................................183 Description.............................................................................183 Testing.................................................................................183 Removal And Installation................................................................183 Disassembly And Assembly................................................................185 HYDRAULIC PUMP..............................................................................187 Description.............................................................................187 Pump Test At Quick Couplers.............................................................187 Direct Pump Test (Standard Section).....................................................188 Direct Pump Test (Charge Section).......................................................190 Removal And Installation................................................................192 Parts Identification....................................................................196 Disassembly And Assembly................................................................197 Hydraulic Pump Startup..................................................................201 HYDRAULIC PUMP (SJC)........................................................................203 Description.............................................................................203 Pump Test At Quick Couplers.............................................................203 Direct Pump Test (Standard Section).....................................................204 Removal And Installation................................................................205 Hydraulic Pump Startup..................................................................206 Parts Identification....................................................................207 Disassembly And Assembly................................................................208 HYDRAULIC / HYDROSTATIC FILTERS.............................................................213 Description.............................................................................213 Housing Removal And Installation........................................................213 Charge Filter Housing Removal And Installation..........................................214 HYDRAULIC FLUID RESERVOIR...................................................................215 Description.............................................................................215 Removal And Installation................................................................215 Hydraulic Fluid Screen..................................................................217 OIL COOLER..................................................................................219 Description.............................................................................219 Removal And Installation................................................................219 BUCKET POSITION VALVE.......................................................................221 Description.............................................................................221 Solenoid Removal And Installation.......................................................221 Solenoid Testing........................................................................222 Removal And Installation................................................................222 Disassembly And Assembly................................................................225 AUXILIARY HYDRAULIC INTERLOCK VALVE.........................................................227 Description.............................................................................227 Removal And Installation................................................................227 Disassembly And Assembly................................................................228 BOB-TACH (POWER) BLOCK......................................................................229 Description.............................................................................229 Removal And Installation................................................................229 Disassembly And Assembly................................................................231 FRONT AUXILIARY HYDRAULIC COUPLER BLOCK.....................................................235 Description.............................................................................235 Removal And Installation................................................................235 FRONT AUXILIARY HYDRAULIC COUPLER BLOCK (SJC)...............................................237 Description.............................................................................237 Removal And Installation................................................................238 Disassembly And Assembly (FFI/FI).......................................................238 Disassembly And Assembly (FFH/FH).......................................................240 HYDROSTATIC SYSTEM..............................................................................243 HYDROSTATIC SYSTEM INFORMATION..............................................................245 Description.............................................................................245 Troubleshooting.........................................................................246 HYDROSTATIC DRIVE MOTOR.....................................................................247 Description.............................................................................247 Removing And Replacing Oil..............................................................247 Removal And Installation................................................................247 Parts Identification....................................................................249 Disassembly And Assembly................................................................250 CHARGE PRESSURE.............................................................................259 Description.............................................................................259 Testing.................................................................................259 Sender Removal And Installation.........................................................260 Adjusting...............................................................................261 HYDROSTATIC PUMP............................................................................263 Description.............................................................................263 Replenishing / High Pressure Relief Valve Removal And Installation......................263 Removal And Installation................................................................264 Hydrostatic Pump Startup................................................................266 Parts Identification....................................................................267 Disassembly.............................................................................268 Assembly................................................................................273 HYDROSTATIC PUMP (SJC)......................................................................279 Description.............................................................................279 Hydraulic Controller Removal And Installation...........................................280 Removal And Installation................................................................281 Hydrostatic Pump Startup................................................................283 Parts Identification....................................................................284 High Pressure Relief And Bypass Valve...................................................285 Charge Relief Valve.....................................................................286 Disassembly And Assembly................................................................287 Mechanical Neutral Adjustment...........................................................300 Hydraulic Controller Neutral Adjustment.................................................302 DRIVE BELT..................................................................................307 Description.............................................................................307 Shield Removal And Installation.........................................................307 Adjusting...............................................................................307 Belt Removal And Installation...........................................................308 Tensioner Pulley Removal And Installation...............................................308 Tensioner Pulley Disassembly And Assembly...............................................308 CASE DRAIN FILTER...........................................................................309 Description.............................................................................309 Disassembly And Assembly................................................................309 DRIVE SYSTEM....................................................................................311 BRAKE.......................................................................................313 Description.............................................................................313 Right Motor Brake Test..................................................................314 Left Motor Brake Test...................................................................315 Block Removal And Installation..........................................................316 Block Disassembly And Assembly..........................................................317 TRACK UNDERCARRIAGE COMPONENTS..............................................................319 Description.............................................................................319 Checking Tension........................................................................320 Adjusting Tension.......................................................................321 Adjusting Tension (Earlier Models With Two Track Tension Fittings)......................321 Adjusting Tension (Later Models With One Track Tension Fitting).........................322 Track Removal And Installation..........................................................324 Idler (Front) Removal And Installation..................................................327 Track Tensioner Disassembly And Assembly................................................328 Idler (Rear) Removal And Installation...................................................329 Roller Removal And Installation.........................................................329 Sprocket Removal And Installation.......................................................330 TRACK MAINTENANCE...........................................................................331 Track Damage Identification.............................................................331 MAINFRAME.......................................................................................343 SEAT BAR....................................................................................347 Description.............................................................................347 Removal And Installation................................................................347 Disassembly And Assembly................................................................348 Compression Spring Disassembly And Assembly.............................................349 OPERATOR CAB................................................................................351 Gas Cylinder Removal And Installation...................................................351 Gas Cylinder Bracket Disassembly And Assembly...........................................353 Removal And Installation................................................................354 OPERATOR SEAT (SUSPENSION)..................................................................357 Removal And Installation................................................................357 Slide Rail Removal And Installation.....................................................358 Seat Belt Removal And Installation......................................................358 Lower Cushion Removal And Installation..................................................359 Back Cushion Removal And Installation...................................................359 Shock Removal And Installation..........................................................360 3-Point Seat Belt Removal And Installation..............................................360 BOB-TACH (HAND LEVER).......................................................................363 Description.............................................................................363 Removal And Installation................................................................363 Lever And Wedge Disassembly And Assembly................................................365 Bob-Tach Stops..........................................................................367 Pivot Pin Bushing And Seal Removal And Installation.....................................368 BOB-TACH (POWER)............................................................................369 Description.............................................................................369 Removal And Installation................................................................369 Lever And Wedge Disassembly And Assembly................................................371 Bob-Tach Stops..........................................................................373 Pivot Pin Bushing And Seal Removal And Installation.....................................373 LIFT ARMS...................................................................................375 Removal And Installation................................................................375 REAR GRILLE.................................................................................381 Removal And Installation................................................................381 REAR DOOR (TAILGATE)........................................................................383 Removal And Installation................................................................383 Striker Removal And Installation........................................................384 Striker Disassembly And Assembly........................................................384 Striker (Adjusting).....................................................................386 Latch Removal And Installation..........................................................387 FUEL TANK...................................................................................389 Removal And Installation................................................................389 Fuel Level Sender Removal And Installation..............................................390 Fuel Fill Screen Removal And Installation...............................................390 Fuel Pickup Screen......................................................................390 CONTROL PEDALS AND LINKAGES.................................................................391 Description.............................................................................391 Pedal Removal And Installation..........................................................391 Linkage Removal And Installation........................................................392 Pedal (Adjusting).......................................................................392 CONTROL PANEL...............................................................................395 Description.............................................................................395 Removal And Installation................................................................396 Shaft Removal And Installation..........................................................399 Shaft Disassembly And Assembly..........................................................400 Shock Removal And Installation..........................................................400 Linkage Removal And Installation........................................................401 Pintle Arm Removal And Installation.....................................................402 Pintle Arm Disassembly And Assembly.....................................................405 Linkage Neutral (Adjusting).............................................................406 Linkage Travel (Adjusting)..............................................................409 CONTROL PANEL (SJC).........................................................................415 Description.............................................................................415 Removal And Installation................................................................415 CONTROL HANDLE / LEVER......................................................................417 Description.............................................................................417 Lever Removal And Installation..........................................................417 Boot Removal And Installation...........................................................417 CONTROL HANDLE / LEVER (SJC)................................................................419 Description.............................................................................419 Joystick Testing........................................................................419 Joystick Removal And Installation.......................................................421 Joystick Mount Removal And Installation.................................................422 WINDOW (REAR)...............................................................................423 Removal.................................................................................423 Installation (Split Molding)............................................................424 Installation (Continuous Molding).......................................................425 WINDOW (TOP)................................................................................427 Removal And Installation................................................................427 WINDOW (SIDE)...............................................................................429 Removal And Installation................................................................429 WINDOW (CAB DOOR)...........................................................................431 Removal (Standard Window)...............................................................431 Installation (Standard Window)..........................................................432 Removal And Installation (Special Applications Window)..................................433 CAB DOOR....................................................................................435 Description.............................................................................435 Removal And Installation................................................................435 Aligning................................................................................436 Adjusting...............................................................................437 Checking Operation......................................................................437 CAB DOOR (SPECIAL APPLICATIONS KIT DOOR)....................................................439 Description.............................................................................439 Removal And Installation................................................................439 Aligning................................................................................440 Adjusting...............................................................................441 Checking Operation......................................................................441 ELECTRICAL SYSTEM AND ANALYSIS..................................................................443 ELECTRICAL SCHEMATICS.......................................................................447 ELECTRICAL SYSTEM INFORMATION...............................................................454 Glossary Of Electrical Symbols..........................................................454 Standard Cab Harness Connectors.........................................................457 Deluxe Cab Harness Connectors...........................................................458 Mainframe Harness Connectors............................................................459 Description.............................................................................460 Troubleshooting.........................................................................461 Fuse And Relay Location / Identification................................................462 Solenoid Testing........................................................................463 BATTERY.....................................................................................464 Removal And Installation................................................................464 Servicing...............................................................................465 Using A Booster Battery (Jump Starting).................................................466 ALTERNATOR..................................................................................468 Belt Adjustment.........................................................................468 Belt Replacement........................................................................468 Charging System Inspection..............................................................469 Alternator Voltage Testing..............................................................470 Low Voltage Testing.....................................................................471 High Voltage Testing....................................................................471 Removal And Installation................................................................472 Parts Identification....................................................................473 STARTER.....................................................................................474 Testing.................................................................................474 Removal And Installation................................................................475 Parts Identification....................................................................476 INSTRUMENT PANELS...........................................................................478 Left Panel..............................................................................478 Standard Key Panel......................................................................481 Keyless Start Panel.....................................................................481 Deluxe Instrumentation Panel............................................................482 Side Panel..............................................................................483 Front Panel.............................................................................483 Front Panel Removal And Installation....................................................484 Removal And Installation (Left And Right)...............................................484 Key Switch Removal And Installation.....................................................485 Alarm Removal And Installation..........................................................486 LIGHTS......................................................................................488 Front Removal And Installation..........................................................488 Rear Removal And Installation...........................................................488 Cab Light Removal And Installation (Earlier Models).....................................489 Cab Light Removal And Installation (Later Models).......................................489 BOBCAT CONTROLLER (GATEWAY).................................................................490 Description.............................................................................490 Connector Identification................................................................491 Removal And Installation................................................................494 BOBCAT CONTROLLER (ACS) (SJC)...............................................................496 Description.............................................................................496 Connector And Wire Identification.......................................................497 Removal And Installation................................................................498 BOBCAT CONTROLLER (DRIVE) (SJC).............................................................500 Description.............................................................................500 Connector Identification................................................................501 Removal And Installation................................................................503 BOBCAT CONTROLLER (AUXILIARY) (SJC).........................................................506 Description.............................................................................506 Connector Identification................................................................507 Removal And Installation................................................................510 DIAGNOSTIC SERVICE CODES....................................................................512 Viewing Service Codes...................................................................512 Service Codes List......................................................................513 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................518 Description.............................................................................518 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................519 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....519 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................519 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................519 Inspecting The Lift Arm Bypass Control..................................................519 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................519 Troubleshooting.........................................................................520 SEAT BAR SENSOR.............................................................................522 Description.............................................................................522 Troubleshooting.........................................................................522 Testing.................................................................................523 Removal And Installation................................................................524 Bobcat Interlock Control System (BICS™) Circuit Test....................................527 TRACTION LOCK...............................................................................528 Description.............................................................................528 Troubleshooting.........................................................................528 Inspecting..............................................................................529 Parking Brake Solenoid Removal And Installation.........................................530 ELECTRICAL / HYDRAULIC CONTROLS (SJC).......................................................532 Identification Chart....................................................................532 SERVICE PC (LAPTOP COMPUTER)................................................................536 Connecting Remote Start Tool............................................................536 Connecting Remote Start Tool (Service Tool).............................................536 CALIBRATION.................................................................................538 Description.............................................................................538 Actuator Testing........................................................................538 Lift And Tilt Calibration (SJC).........................................................540 Hydrostatic Pump Calibration (SJC)......................................................542 STEERING DRIFT COMPENSATION.................................................................548 Description.............................................................................548 Operation...............................................................................548 FLYWHEEL RPM SENSOR.........................................................................550 Description.............................................................................550 Adjusting...............................................................................550 CONTROL PANEL SETUP.........................................................................552 Right Panel Setup (Deluxe Instrumentation Panel)........................................552 Attachment Control Information (Deluxe Instrumentation Panel)...........................553 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................554 Password Description....................................................................554 Changing The Owner Password.............................................................554 Changing The User Passwords.............................................................555 Password Lockout Feature................................................................555 PASSWORD SETUP (KEYLESS START PANEL)........................................................556 Password Description....................................................................556 Changing The Owner Password.............................................................556 Password Lockout Feature................................................................556 MAINTENANCE CLOCK...........................................................................558 Description.............................................................................558 Setup...................................................................................559 Reset...................................................................................562 BACK-UP ALARM SYSTEM........................................................................564 Description.............................................................................564 Inspecting..............................................................................564 Adjusting Switch Position...............................................................565 Troubleshooting.........................................................................566 Troubleshooting (Joystick)..............................................................567 Alarm Removal And Installation..........................................................568 Switch Removal And Installation.........................................................568 ENGINE SERVICE..................................................................................570 ENGINE INFORMATION..........................................................................572 Description.............................................................................572 Specifications..........................................................................573 Torque Values...........................................................................578 Troubleshooting.........................................................................579 Engine Removal And Installation.........................................................581 Engine Mount Replacement................................................................591 Compression - Checking..................................................................592 ENGINE SPEED CONTROL........................................................................594 Removal And Installation................................................................594 ENGINE SPEED CONTROL (SJC)..................................................................596 Removal And Installation................................................................596 Disassembly And Assembly................................................................598 MUFFLER.....................................................................................600 Removal And Installation................................................................600 AIR CLEANER.................................................................................602 Housing Removal And Installation........................................................602 ENGINE COOLING SYSTEM.......................................................................604 Radiator Removal And Installation.......................................................604 Fan Removal And Installation............................................................605 Water Pump Removal And Installation.....................................................605 Water Pump Disassembly And Assembly.....................................................606 Thermostat Housing Removal And Installation.............................................607 Thermostat - Inspecting.................................................................608 LUBRICATION SYSTEM..........................................................................610 Oil Pan Removal And Installation........................................................610 Oil Pump Removal And Installation.......................................................610 Oil Pump Inspection.....................................................................611 Engine Oil Pressure - Testing...........................................................612 FUEL SYSTEM.................................................................................614 Fuel Shutoff Solenoid - Checking........................................................614 Fuel Shutoff Solenoid Removal And Installation..........................................614 Fuel Injection Pump - Checking..........................................................615 Fuel Injection Pump Removal And Installation............................................616 Governor Disassembly And Assembly.......................................................620 Fuel Camshaft Removal And Installation..................................................621 Fuel Injection Pump - Timing............................................................621 Fuel Injector Removal And Installation..................................................623 Fuel Injector Nozzle Pressure - Checking................................................624 Nozzle Spray Condition..................................................................625 Valve Seat Tightness....................................................................626 CYLINDER HEAD...............................................................................628 Glow Plugs - Testing....................................................................628 Glow Plugs Removal And Installation.....................................................629 Valve Clearance Adjustment..............................................................630 Valve Timing - Checking.................................................................631 Cylinder Head Removal And Installation..................................................632 Cylinder Head Disassembly And Assembly..................................................635 Cylinder Head - Servicing...............................................................635 Cylinder Head Top Clearance.............................................................636 Valve Guide - Checking..................................................................636 Reconditioning The Valve And Valve Seat.................................................637 Valve Spring............................................................................639 Valve Tappets...........................................................................640 Rocker Arm And Shaft - Checking.........................................................640 Push Rod Alignment - Checking...........................................................641 CRANKSHAFT AND PISTONS......................................................................642 Piston And Connecting Rod Removal And Installation......................................642 Piston And Connecting Rod - Servicing...................................................644 Cylinder Bore - Checking................................................................646 Connecting Rod Alignment................................................................646 Crankshaft Gear Removal And Installation................................................647 Crankshaft And Bearings Removal And Installation........................................647 Crankshaft And Bearings - Servicing.....................................................649 CAMSHAFT AND TIMING GEARS...................................................................654 Timing Gearcase Cover Removal And Installation..........................................654 Timing Gears Backlash - Checking........................................................656 Idler Gear And Camshaft Removal And Installation........................................657 Camshaft - Servicing....................................................................658 Idler Gear And Shaft - Servicing........................................................659 Balancer Shaft - Servicing..............................................................660 FLYWHEEL AND HOUSING........................................................................662 Flywheel Removal And Installation.......................................................662 Ring Gear Removal And Installation......................................................662 Housing Removal And Installation........................................................663 HEATER..........................................................................................666 HEATER SYSTEM...............................................................................668 Description.............................................................................668 REGULAR MAINTENANCE.........................................................................670 Filters.................................................................................670 Heater Coil.............................................................................670 TROUBLESHOOTING.............................................................................672 Blower Motor Does Not Operate...........................................................672 Blower Motor Operates Normally, But Air Flow Is Insufficient............................672 Electrical System.......................................................................673 Engine Coolant Bypassing The Heater Valve...............................................677 Heater Valve Not Opening Or Closing.....................................................678 HEATER UNIT.................................................................................680 Removal And Installation................................................................680 HEATER COIL.................................................................................682 Removal And Installation................................................................682 BLOWER FAN..................................................................................684 Removal And Installation................................................................684 Disassembly And Assembly................................................................685 Connector Identification................................................................687 HEATER VALVE................................................................................688 Removal And Installation................................................................688 Disassembly And Assembly................................................................689 SPECIFICATIONS..................................................................................690 (T110) LOADER SPECIFICATIONS................................................................692 Machine Dimensions......................................................................692 Performance.............................................................................693 Engine..................................................................................693 Controls................................................................................693 Drive System............................................................................694 Hydraulic System........................................................................694 Electrical..............................................................................695 Capacities..............................................................................695 Tracks..................................................................................695 Ground Pressure.........................................................................695 TECHNICAL SERVICE GUIDE SPECIFICATIONS......................................................696 Engine..................................................................................696 Engine Torques..........................................................................696 Cooling System..........................................................................696 Loader Torques..........................................................................697 Hydraulic / Hydrostatic System..........................................................697 Fuel Consumption........................................................................697 TORQUE SPECIFICATION FOR BOLTS..............................................................698 Torque For General SAE Bolts............................................................698 Torque For General Metric Bolts.........................................................699 HYDRAULIC CONNECTION SPECIFICATIONS.........................................................700 O-ring Face Seal Connection.............................................................700 Straight Thread O-ring Fitting..........................................................701 Tubelines And Hoses.....................................................................701 Flare Fitting...........................................................................701 Port Seal Fitting.......................................................................702 HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS................................................704 Specifications..........................................................................704 CONVERSIONS.................................................................................706 Decimal And Millimeter Equivalent Chart.................................................706 U.S. To Metric Conversion Chart.........................................................706 SERVICE TOOLS REQUIRED......................................................................708 Remote Start Tools......................................................................708 Hydraulic Tools.........................................................................709 Mainframe And Drive Tools...............................................................711 Electrical Tools........................................................................713 Engine Tools............................................................................714 HVAC Tools..............................................................................719 ALPHABETICAL INDEX..............................................................................720
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
