Bobcat T140 Compact Track Loader Operation & Maintenance Manual 6986968 – PDF DOWNLOAD
$27.95
Bobcat T140 Compact Track Loader Operation & Maintenance Manual 6986968 – PDF DOWNLOAD
S/N A3L711001 – A3L719999
S/N A3L811001 – A3L819999
Description
Bobcat T140 Compact Track Loader Operation & Maintenance Manual 6986968 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T140 Compact Track Loader Operation & Maintenance Manual 6986968 – PDF DOWNLOAD
Language : English
Pages : 174
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:
Bobcat T140 Compact Track Loader Operation & Maintenance Manual 6986968 – PDF DOWNLOAD
S/N A3L711001 – A3L719999
S/N A3L811001 – A3L819999
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
TABLE OF CONTENTS:
Bobcat T140 Compact Track Loader Operation & Maintenance Manual 6986968 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED................................................... 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 LOADER IDENTIFICATION....................................................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 12 Standard Items.......................................................................... 12 Options and Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 Special Applications Kit................................................................ 14 Special Applications Kit Inspection And Maintenance..................................... 14 SAFETY & TRAINING RESOURCES..................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 17 Before Operation........................................................................ 17 Safe Operation Is The Operator’s Responsibility......................................... 18 Safe Operation Needs A Qualified Operator............................................... 18 Avoid Silica Dust....................................................................... 19 FIRE PREVENTION............................................................................. 19 Maintenance............................................................................. 19 Operation............................................................................... 19 Electrical.............................................................................. 19 Hydraulic System........................................................................ 20 Fueling................................................................................. 20 Starting................................................................................ 20 Spark Arrestor Exhaust System........................................................... 20 Welding And Grinding.................................................................... 20 Fire Extinguishers...................................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 24 OPERATING INSTRUCTIONS.......................................................................... 25 INSTRUMENT PANEL IDENTIFICATION............................................................. 29 Left Panel.............................................................................. 29 Right Panel (Key Switch)................................................................ 30 Right Panel (Keyless)................................................................... 31 Cab Light............................................................................... 32 Side And Front Panels................................................................... 33 SEAT BAR RESTRAINT SYSTEM................................................................... 34 Operation............................................................................... 34 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 35 Operation............................................................................... 35 LIFT ARM BYPASS CONTROL..................................................................... 36 Operation............................................................................... 36 PARKING BRAKE............................................................................... 36 Operation............................................................................... 36 TRACTION LOCK OVERRIDE...................................................................... 36 Operation............................................................................... 36 BACK-UP ALARM SYSTEM........................................................................ 37 Operation............................................................................... 37 ENGINE SPEED CONTROL........................................................................ 37 Operation............................................................................... 37 DRIVING AND STEERING THE LOADER............................................................. 38 Available Control Configurations........................................................ 38 Operation (Standard and ACS)............................................................ 38 Operation (SJC) In ‘H’ Control Pattern.................................................. 39 Operation (SJC) In ‘ISO’ Control Pattern................................................ 40 STOPPING THE LOADER......................................................................... 40 Using The Control Levers Or Joysticks................................................... 40 SPEED MANAGEMENT............................................................................ 41 Operation............................................................................... 41 STEERING DRIFT COMPENSATION................................................................. 42 Description............................................................................. 42 Operation............................................................................... 42 HYDRAULIC CONTROLS.......................................................................... 44 Description............................................................................. 44 Standard Controls (Also ACS in Foot Pedal Mode)......................................... 44 Advanced Control System (ACS) in HAND Control Mode...................................... 45 Selectable Joystick Control (SJC) In ‘H’ Control Pattern................................ 45 Selectable Joystick Control (SJC) In ‘ISO’ Control Pattern.............................. 46 Hydraulic Bucket Positioning............................................................ 46 FRONT Auxiliary Hydraulics Operation (VARIABLE FLOW).................................... 47 FRONT Auxiliary Hydraulics Operation (MAXIMUM FLOW)..................................... 47 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 48 REAR Auxiliary Hydraulics Operation..................................................... 48 Quick Couplers.......................................................................... 49 Relieve Hydraulic Pressure (Loader and Attachment)...................................... 49 Secondary Front Auxiliary Hydraulics.................................................... 50 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 51 Description............................................................................. 51 DAILY INSPECTION............................................................................ 52 Daily Inspection and Maintenance........................................................ 53 PRE-STARTING PROCEDURE...................................................................... 54 Entering The Loader..................................................................... 54 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 54 Seat Adjustment......................................................................... 55 Seat Belt Adjustment.................................................................... 55 Seat Bar................................................................................ 56 STARTING THE ENGINE......................................................................... 57 Key Switch.............................................................................. 57 Keyless................................................................................. 59 Cold Temperature Starting............................................................... 60 Warming The Hydraulic / Hydrostatic System.............................................. 61 MONITORING THE DISPLAY PANELS............................................................... 62 Left Panel.............................................................................. 62 Right Panel (Key Switch)................................................................ 62 Right Panel (Keyless)................................................................... 62 Warning And Shutdown.................................................................... 62 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 63 Procedure............................................................................... 63 Emergency Exit.......................................................................... 64 ATTACHMENTS................................................................................. 65 Choosing The Correct Bucket............................................................. 65 Pallet Forks............................................................................ 65 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 66 Installing And Removing The Attachment (Power Bob-Tach)................................. 68 TRACK CARRIAGE SYSTEM....................................................................... 71 Introduction............................................................................ 71 Compact Track Loader Operating And Maintenance Tips..................................... 71 OPERATING PROCEDURE......................................................................... 73 Inspect The Work Area................................................................... 73 Operating With A Full Bucket............................................................ 73 Operating With An Empty Bucket.......................................................... 74 Filling And Emptying The Bucket (Foot Pedals)........................................... 75 Leveling The Ground Using Float (Foot Pedals)........................................... 76 Digging And Filling A Hole (Foot Pedals)................................................ 76 Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)...................... 77 Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)...................... 78 Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)........................... 79 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)................................... 80 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)................................... 81 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................ 81 TOWING THE LOADER........................................................................... 82 Procedure............................................................................... 82 LIFTING THE LOADER.......................................................................... 83 Single Point Lift....................................................................... 83 Four Point Lift......................................................................... 83 TRANSPORTING THE LOADER On A TRAILER........................................................ 84 Loading And Unloading................................................................... 84 Fastening............................................................................... 84 PREVENTIVE MAINTENANCE.......................................................................... 85 MAINTENANCE SAFETY.......................................................................... 89 SERVICE SCHEDULE............................................................................ 91 Chart................................................................................... 91 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 92 Inspecting The BICS Controller (Engine STOPPED - Key ON)................................ 92 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON).... 92 Inspecting The Seat Bar Sensor (Engine RUNNING)......................................... 92 Inspecting The Traction Lock (Engine RUNNING)........................................... 92 Inspecting The Lift Arm Bypass Control.................................................. 92 Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC)........................ 92 SEAT BAR RESTRAINT SYSTEM................................................................... 93 Description............................................................................. 93 Inspecting.............................................................................. 93 Maintaining............................................................................. 93 SEAT BELT................................................................................... 94 Inspection and Maintenance.............................................................. 94 LIFT ARM SUPPORT DEVICE..................................................................... 95 Installing.............................................................................. 95 Removing................................................................................ 96 BACK-UP ALARM SYSTEM........................................................................ 97 Description............................................................................. 97 Inspecting.............................................................................. 97 Adjusting Switch Position............................................................... 97 OPERATOR CAB................................................................................ 98 Description............................................................................. 98 Raising................................................................................. 98 Lowering................................................................................ 99 Cab Door Sensor.........................................................................100 REAR DOOR...................................................................................101 Opening And Closing.....................................................................101 Adjusting...............................................................................101 REAR GRILL..................................................................................102 Removing................................................................................102 Installing..............................................................................102 HEATING SYSTEM..............................................................................103 Cleaning And Maintenance................................................................103 Filters.................................................................................103 Heater Coil.............................................................................103 Troubleshooting.........................................................................103 AIR CLEANER SERVICE.........................................................................104 Replacing Filter Elements...............................................................104 FUEL SYSTEM.................................................................................106 Fuel Specifications.....................................................................106 Biodiesel Blend Fuel....................................................................106 Filling The Fuel Tank...................................................................107 Fuel Filter.............................................................................108 Removing Air From The Fuel System.......................................................108 ENGINE LUBRICATION SYSTEM...................................................................109 Checking And Adding Engine Oil..........................................................109 Engine Oil Chart........................................................................109 Removing And Replacing Oil And Filter...................................................109 ENGINE COOLING SYSTEM.......................................................................110 Cleaning................................................................................110 Checking Level..........................................................................111 Removing And Replacing Coolant..........................................................111 ELECTRICAL SYSTEM...........................................................................112 Description.............................................................................112 Fuse And Relay Location / Identification................................................112 Battery Maintenance.....................................................................113 Using A Booster Battery (Jump Starting).................................................113 Removing And Installing The Battery.....................................................115 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................116 Checking And Adding Fluid...............................................................116 Hydraulic / Hydrostatic Fluid Chart.....................................................116 Removing And Replacing Hydraulic Fluid..................................................116 Removing And Replacing Hydraulic / Hydrostatic Filter...................................117 Removing And Replacing Case Drain Filters...............................................118 Removing And Replacing Hydraulic Charge Filter..........................................118 Breather Cap............................................................................119 SPARK ARRESTOR MUFFLER......................................................................120 Cleaning Procedure......................................................................120 TRACK TENSION...............................................................................121 Adjusting...............................................................................121 TRACK SPROCKET MAINTENANCE..................................................................123 Tightening Procedure....................................................................123 HYDROSTATIC MOTOR CARRIER...................................................................123 Removing And Replacing Oil..............................................................123 TRACK ROLLER AND IDLER LUBRICATION..........................................................123 Procedure...............................................................................123 ALTERNATOR BELT.............................................................................124 Belt Adjustment.........................................................................124 Belt Replacement........................................................................124 DRIVE BELT..................................................................................125 Belt Adjustment.........................................................................125 Belt Replacement........................................................................125 LUBRICATING THE LOADER......................................................................126 Lubrication Locations...................................................................126 PIVOT PINS..................................................................................128 Inspection And Maintenance..............................................................128 BOB-TACH (HAND LEVER).......................................................................129 Inspection And Maintenance..............................................................129 BOB-TACH (POWER)............................................................................130 Inspection And Maintenance..............................................................130 LOADER STORAGE AND RETURN TO SERVICE........................................................131 Storage.................................................................................131 Return to Service.......................................................................131 SYSTEM SETUP & ANALYSIS.........................................................................133 BOBCAT INTERLOCK CONROL SYSTEM (BICS).......................................................135 Troubleshooting Chart...................................................................135 DIAGNOSTIC SERVICE CODES....................................................................136 Viewing Service Codes (Key Switch)......................................................136 Viewing Service Codes (Keyless).........................................................136 Service Codes List......................................................................137 CONTROL PANEL SETUP.........................................................................142 Right Panel Setup (Keyless).............................................................142 Attachment Control Information (Keyless)................................................143 PASSWORD SETUP..............................................................................144 Password Description....................................................................144 Changing The Owner Password.............................................................144 Changing The User Passwords.............................................................145 Password Lockout Feature................................................................145 MAINTENANCE CLOCK...........................................................................146 Description.............................................................................146 Setup...................................................................................146 Reset...................................................................................146 MACHINE SIGN TRANSLATIONS.......................................................................147 SERVICE SCHEDULE (6734534)..................................................................149 WARNING (6728540)...........................................................................152 WARNING (7131520)...........................................................................153 WARNING (6737248)...........................................................................154 WARNING (7131521)...........................................................................155 WARNING (6718397)...........................................................................157 WARNING (6718396)...........................................................................157 DANGER (6718393)............................................................................157 DANGER (6718392)............................................................................157 WARNING (6718391)...........................................................................158 DANGER (6717343)............................................................................158 WARNING (6577754)...........................................................................158 IMPORTANT (6560573).........................................................................159 WARNING (6804114)...........................................................................159 WARNING (6708941)...........................................................................159 WARNING (6737189)...........................................................................159 LIFT ARM SUPPORT DEVICE (6706558)...........................................................160 DANGER (6809511)............................................................................160 WARNING (6733996)...........................................................................161 WARNING (6726423)...........................................................................161 WARNING (6704786)...........................................................................161 SPECIFICATIONS..................................................................................163 (T140) LOADER SPECIFICATIONS................................................................165 Dimensions..............................................................................165 Performance.............................................................................166 Controls................................................................................166 Drive System............................................................................166 Engine..................................................................................167 Hydraulic System........................................................................167 Electrical..............................................................................168 Capacities..............................................................................168 Tracks..................................................................................168 WARRANTY........................................................................................169 ALPHABETICAL INDEX..............................................................................173
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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