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Bobcat T140 Compact Track Loader Operation & Maintenance Manual 6986997 – PDF DOWNLOAD
$27.95
Bobcat T140 Compact Track Loader Operation & Maintenance Manual 6986997 – PDF DOWNLOAD
S/N A3L720001 & Above
S/N A3L820001 & Above
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Description
Bobcat T140 Compact Track Loader Operation & Maintenance Manual 6986997 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T140 Compact Track Loader Operation & Maintenance Manual 6986997 – PDF DOWNLOAD
Language : English
Pages : 186
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T140 Compact Track Loader Operation & Maintenance Manual 6986997 – PDF DOWNLOAD
S/N A3L720001 & Above
S/N A3L820001 & Above
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T140 Compact Track Loader Operation & Maintenance Manual 6986997 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 LOADER IDENTIFICATION....................................................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 12 Standard Items.......................................................................... 12 Options And Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 Special Applications Kit................................................................ 14 Special Applications Kit Inspection And Maintenance..................................... 14 SAFETY & TRAINING RESOURCES..................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 17 Before Operation........................................................................ 17 Safe Operation Is The Operator’s Responsibility......................................... 18 Safe Operation Needs A Qualified Operator............................................... 18 Avoid Silica Dust....................................................................... 19 FIRE PREVENTION............................................................................. 19 Maintenance............................................................................. 19 Operation............................................................................... 19 Electrical.............................................................................. 19 Hydraulic System........................................................................ 20 Fueling................................................................................. 20 Starting................................................................................ 20 Spark Arrestor Exhaust System........................................................... 20 Welding And Grinding.................................................................... 20 Fire Extinguishers...................................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 24 OPERATING INSTRUCTIONS.......................................................................... 25 INSTRUMENT PANEL IDENTIFICATION............................................................. 29 Cab Light............................................................................... 29 Left Panel.............................................................................. 30 Display Screen.......................................................................... 32 Standard Key Panel...................................................................... 33 Keyless Start Panel..................................................................... 33 Deluxe Instrumentation Panel............................................................ 34 Side Panel.............................................................................. 35 Front Panel............................................................................. 35 CONTROL IDENTIFICATION...................................................................... 36 Standard Controls....................................................................... 36 Advanced Control System (ACS)........................................................... 37 Selectable Joystick Controls (SJC)...................................................... 38 SEAT BAR RESTRAINT SYSTEM................................................................... 39 Operation............................................................................... 39 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 40 Operation............................................................................... 40 LIFT ARM BYPASS CONTROL..................................................................... 41 Operation............................................................................... 41 PARKING BRAKE............................................................................... 41 Operation............................................................................... 41 TRACTION LOCK OVERRIDE...................................................................... 41 Operation............................................................................... 41 EMERGENCY EXIT.............................................................................. 42 Rear Window............................................................................. 42 Front Door.............................................................................. 42 BACK-UP ALARM SYSTEM........................................................................ 43 Description............................................................................. 43 Operation............................................................................... 43 ENGINE SPEED CONTROL........................................................................ 44 Operation............................................................................... 44 DRIVING AND STEERING THE LOADER............................................................. 45 Available Control Configurations........................................................ 45 Operation (Standard And ACS)............................................................ 45 Operation (SJC) In ‘ISO’ Control Pattern................................................ 46 Operation (SJC) In ‘H’ Control Pattern.................................................. 47 STOPPING THE LOADER......................................................................... 47 Using The Control Levers Or Joysticks................................................... 47 SPEED MANAGEMENT............................................................................ 48 Operation............................................................................... 48 Changing The Factory Default Setting.................................................... 49 DRIVE RESPONSE.............................................................................. 50 Description............................................................................. 50 Operation............................................................................... 50 STEERING DRIFT COMPENSATION................................................................. 52 Description............................................................................. 52 Operation............................................................................... 52 HYDRAULIC CONTROLS.......................................................................... 54 Description............................................................................. 54 Standard Controls (Also ACS In FOOT Pedal Mode)......................................... 54 Advanced Control System (ACS) In HAND Control Mode...................................... 55 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 55 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 56 Hydraulic Bucket Positioning............................................................ 56 FRONT Auxiliary Hydraulics Operation.................................................... 57 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 58 REAR Auxiliary Hydraulics Operation..................................................... 58 Secondary Front Auxiliary Hydraulics Operation.......................................... 59 Quick Couplers.......................................................................... 60 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 61 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 62 Description............................................................................. 62 DAILY INSPECTION............................................................................ 63 Daily Inspection And Maintenance........................................................ 64 PRE-STARTING PROCEDURE...................................................................... 65 Entering The Loader..................................................................... 65 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 65 Seat Adjustment......................................................................... 66 Seat Belt Adjustment.................................................................... 67 Seat Bar................................................................................ 67 STARTING THE ENGINE......................................................................... 68 Standard Key Panel...................................................................... 68 Keyless Start Panel..................................................................... 70 Deluxe Instrumentation Panel............................................................ 72 Cold Temperature Starting............................................................... 74 Warming The Hydraulic / Hydrostatic System.............................................. 74 MONITORING THE DISPLAY PANELS............................................................... 75 Left Panel.............................................................................. 75 Warning And Shutdown.................................................................... 75 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 76 Procedure............................................................................... 76 ATTACHMENTS................................................................................. 77 Choosing The Correct Bucket............................................................. 77 Pallet Forks............................................................................ 77 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 78 Installing And Removing The Attachment (Power Bob-Tach)................................. 80 TRACK UNDERCARRIAGE SYSTEM.................................................................. 83 Introduction............................................................................ 83 Compact Track Loader Operating And Maintenance Tips..................................... 83 OPERATING PROCEDURE......................................................................... 85 Inspect The Work Area................................................................... 85 Basic Operating Instructions............................................................ 85 Driving On Public Roads................................................................. 85 Operating With A Full Bucket............................................................ 86 Operating With An Empty Bucket.......................................................... 86 Filling And Emptying The Bucket (Foot Pedals)........................................... 87 Leveling The Ground Using Float (Foot Pedals)........................................... 88 Digging And Filling A Hole (Foot Pedals)................................................ 88 Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)...................... 89 Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)...................... 90 Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)........................... 91 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)................................... 92 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)................................... 93 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................ 93 TOWING THE LOADER........................................................................... 94 Procedure............................................................................... 94 LIFTING THE LOADER.......................................................................... 95 Single-Point Lift....................................................................... 95 Four-Point Lift......................................................................... 95 TRANSPORTING THE LOADER ON A TRAILER........................................................ 96 Loading And Unloading................................................................... 96 Fastening............................................................................... 96 PREVENTIVE MAINTENANCE.......................................................................... 97 MAINTENANCE SAFETY..........................................................................101 SERVICE SCHEDULE............................................................................103 Chart...................................................................................103 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)......................................................104 Inspecting The BICS (Engine STOPPED - Key ON)...........................................104 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....104 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................104 Inspecting The Traction Lock (Engine RUNNING)...........................................104 Inspecting The Lift Arm Bypass Control..................................................104 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................104 SEAT BAR RESTRAINT SYSTEM...................................................................105 Description.............................................................................105 Inspecting..............................................................................105 Maintaining.............................................................................105 SEAT BELT...................................................................................106 Inspection And Maintenance..............................................................106 LIFT ARM SUPPORT DEVICE.....................................................................107 Installing..............................................................................107 Removing................................................................................108 BACK-UP ALARM SYSTEM........................................................................109 Description.............................................................................109 Inspecting..............................................................................109 Adjusting Switch Position...............................................................109 OPERATOR CAB................................................................................110 Description.............................................................................110 Raising.................................................................................110 Lowering................................................................................111 Cab Door Sensor.........................................................................112 REAR DOOR (TAILGATE)........................................................................113 Opening And Closing.....................................................................113 Adjusting...............................................................................113 REAR GRILL..................................................................................113 Removing................................................................................113 Installing..............................................................................113 HEATING SYSTEM..............................................................................114 Cleaning And Maintenance................................................................114 Filters.................................................................................114 Heater Coil.............................................................................114 Troubleshooting.........................................................................114 AIR CLEANER SERVICE.........................................................................115 Replacing Filter Elements...............................................................115 FUEL SYSTEM.................................................................................117 Fuel Specifications.....................................................................117 Biodiesel Blend Fuel....................................................................117 Filling The Fuel Tank...................................................................118 Fuel Filter.............................................................................119 Removing Air From The Fuel System.......................................................119 ENGINE LUBRICATION SYSTEM...................................................................120 Checking And Adding Engine Oil..........................................................120 Engine Oil Chart........................................................................120 Removing And Replacing Oil And Filter...................................................120 ENGINE COOLING SYSTEM.......................................................................121 Cleaning................................................................................121 Removing And Replacing Coolant..........................................................122 Checking Level..........................................................................122 ELECTRICAL SYSTEM...........................................................................123 Description.............................................................................123 Fuse And Relay Location / Identification................................................123 Battery Maintenance.....................................................................124 Using A Booster Battery (Jump Starting).................................................125 Removing And Installing Battery.........................................................126 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................127 Checking And Adding Fluid...............................................................127 Hydraulic / Hydrostatic Fluid Chart.....................................................127 Removing And Replacing Hydraulic Fluid..................................................128 Removing And Replacing Hydraulic / Hydrostatic Filter...................................129 Removing And Replacing Case Drain Filters...............................................129 Removing And Replacing Hydraulic Charge Filter..........................................130 Breather Cap............................................................................130 SPARK ARRESTER MUFFLER......................................................................131 Cleaning Procedure......................................................................131 TRACK TENSION...............................................................................132 Checking................................................................................132 Adjusting...............................................................................132 HYDROSTATIC DRIVE MOTOR.....................................................................134 Removing And Replacing Oil..............................................................134 TRACK SPROCKET MAINTENANCE..................................................................134 Tightening Procedure....................................................................134 ALTERNATOR BELT.............................................................................135 Belt Adjustment.........................................................................135 Belt Replacement........................................................................135 DRIVE BELT..................................................................................136 Belt Adjustment.........................................................................136 Belt Replacement........................................................................136 LUBRICATING THE LOADER......................................................................137 Lubrication Locations...................................................................137 TRACK ROLLER AND IDLER LUBRICATION..........................................................139 Procedure...............................................................................139 PIVOT PINS..................................................................................139 Inspection And Maintenance..............................................................139 BOB-TACH (HAND LEVER).......................................................................140 Inspection And Maintenance..............................................................140 BOB-TACH (POWER)............................................................................141 Inspection And Maintenance..............................................................141 LOADER STORAGE AND RETURN TO SERVICE........................................................142 Storage.................................................................................142 Return To Service.......................................................................142 SYSTEM SETUP & ANALYSIS.........................................................................143 DIAGNOSTIC SERVICE CODES....................................................................145 Viewing Service Codes...................................................................145 Service Codes List......................................................................146 CONTROL PANEL SETUP.........................................................................151 Right Panel Setup (Deluxe Instrumentation Panel)........................................151 Attachment Control Information (Deluxe Instrumentation Panel)...........................152 PASSWORD SETUP (KEYLESS START PANEL)........................................................153 Password Description....................................................................153 Changing The Owner Password.............................................................153 Password Lockout Feature................................................................153 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................154 Password Description....................................................................154 Changing The Owner Password.............................................................154 Changing The User Passwords.............................................................155 Password Lockout Feature................................................................155 MAINTENANCE CLOCK...........................................................................156 Description.............................................................................156 Setup...................................................................................156 Reset...................................................................................156 MACHINE SIGN TRANSLATIONS.......................................................................157 SERVICE SCHEDULE (6734534)..................................................................159 WARNING (6728540)...........................................................................162 WARNING (6718396)...........................................................................163 DANGER (6809511)............................................................................163 WARNING (6718397)...........................................................................163 WARNING (6737189)...........................................................................164 WARNING (6725370)...........................................................................164 LIFT ARM SUPPORT DEVICE (6706558)...........................................................165 WARNING (7131520)...........................................................................166 WARNING (6737248)...........................................................................167 WARNING (7131521)...........................................................................168 WARNING (6726423)...........................................................................170 WARNING (6704786)...........................................................................170 DANGER (6718392)............................................................................171 DANGER (6718393)............................................................................171 WARNING (6577754)...........................................................................171 WARNING (6718391)...........................................................................171 DANGER (6717343)............................................................................172 WARNING (6804114)...........................................................................172 IMPORTANT (6560573).........................................................................172 SPECIFICATIONS..................................................................................173 (T140) LOADER SPECIFICATIONS................................................................175 Machine Dimensions......................................................................175 Performance.............................................................................176 Engine..................................................................................176 Controls................................................................................176 Drive System............................................................................177 Hydraulic System........................................................................177 Electrical..............................................................................178 Capacities..............................................................................178 Tracks..................................................................................178 Ground Pressure.........................................................................178 WARRANTY........................................................................................179 WARRANTY....................................................................................181 ALPHABETICAL INDEX..............................................................................183
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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