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Bobcat T140 Compact Track Loader Technical Service Manual 6986569 (11-10) PDF
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Bobcat T140 Compact Track Loader Service Manual 6986569 (11-10) – PDF DOWNLOAD
S/N A3L711001 – A3L719999
S/N A3L811001 – A3L819999
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Description
Bobcat T140 Compact Track Loader Service Manual 6986569 (11-10) – PDF DOWNLOAD
FILE DETAILS:
Bobcat T140 Compact Track Loader Service Manual 6986569 (11-10) – PDF DOWNLOAD
Language : English
Pages : 747
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Bobcat T140 Compact Track Loader Service Manual 6986569 (11-10) – PDF DOWNLOAD
S/N A3L711001 – A3L719999
S/N A3L811001 – A3L819999
FOREWORD:
This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.
A general inspection of the following items must be made after the loader has had service or repair:
1. Check that the ROPS/FOPS (Including side screens) is in good condition and is not modified.
2. Check that ROPS mounting hardware is tightened and is Bobcat approved.
3. The seat belt must be correctly installed, functional and in good condition.
4. The seat bar must be correctly adjusted, clean and lubricated.
5. Check lift arm support device, replace if damaged.
6. Machine signs (decals) must be legible and in the correct location.
7. Steering levers, hand controls and foot pedals must return to neutral (as applicable).
8. Check for correct function of the work lights.
9. The parking brake must function correctly.
10. Enclosure door latches must open and close freely.
11. Bob-Tach wedges and linkages must function correctly and be in good condition.
12. Safety treads must be in good condition.
13. Check for correct function of indicator lamps.
14. Check hydraulic fluid level, engine oil level and fuel supply.
15. Inspect for fuel, oil or hydraulic fluid leaks.
SAFETY INSTRUCTIONS:
The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat T140 Compact Track Loader Service Manual 6986569 (11-10) – PDF DOWNLOAD
MAINTENANCE SAFETY.............................................................................. 3 ALPHABETICAL INDEX.............................................................................. 5 CONTENTS........................................................................................ 7 FOREWORD.................................................................................... 8 SAFETY INSTRUCTIONS......................................................................... 11 FIRE PREVENTION............................................................................. 13 Maintenance............................................................................. 13 Operation............................................................................... 13 Electrical.............................................................................. 13 Hydraulic System........................................................................ 13 Fueling................................................................................. 13 Starting................................................................................ 13 Spark Arrestor Exhaust System........................................................... 13 Welding And Grinding.................................................................... 14 Fire Extinguishers...................................................................... 14 SERIAL NUMBER LOCATIONS..................................................................... 15 Loader Serial Number.................................................................... 15 Engine Serial Number.................................................................... 15 DELIVERY REPORT............................................................................. 16 LOADER IDENTIFICATION....................................................................... 17 SAFETY AND MAINTENANCE.......................................................................... 19 LIFTING AND BLOCKING THE LOADER............................................................. 21 Procedure............................................................................... 21 LIFT ARM SUPPORT DEVICE..................................................................... 23 Installing.............................................................................. 23 Removing................................................................................ 24 OPERATOR CAB................................................................................ 25 Description............................................................................. 25 Raising................................................................................. 26 Lowering................................................................................ 27 Cab Door Sensor......................................................................... 28 Special Applications Kit................................................................ 28 Special Applications Kit Inspection And Maintenance..................................... 28 TRANSPORTING THE LOADER On A TRAILER........................................................ 29 Loading And Unloading................................................................... 29 Fastening............................................................................... 29 TOWING THE LOADER........................................................................... 31 Procedure............................................................................... 31 REMOTE START TOOL KIT-MEL1563............................................................... 33 Remote Start Tool - MEL1563............................................................. 33 Service Tool Harness Control - MEL1565.................................................. 34 Service Tool Harness Communicator - MEL1566............................................. 35 Remote Start Procedure.................................................................. 36 REMOTE START TOOL (SERVICE TOOL) KIT - 6689779.............................................. 39 Description............................................................................. 39 Remote Start Tool (Service Tool) - 6689778.............................................. 40 Loader Service Tool Harness - 6689747................................................... 41 Computer Service Tool Harness - 6689746................................................. 42 Remote Start Procedure.................................................................. 43 SERVICE SCHEDULE............................................................................ 47 Chart................................................................................... 47 AIR CLEANER SERVICE......................................................................... 49 Replacing Filter Elements............................................................... 49 ENGINE COOLING SYSTEM....................................................................... 51 Cleaning................................................................................ 51 Checking Level.......................................................................... 52 Removing And Replacing The Coolant...................................................... 53 FUEL SYSTEM................................................................................. 55 Fuel Specifications..................................................................... 55 Biodiesel Blend Fuel.................................................................... 55 Filling The Fuel Tank................................................................... 56 Fuel Filter............................................................................. 57 Removing Air From The Fuel System....................................................... 57 ENGINE LUBRICATION SYSTEM................................................................... 59 Checking And Adding Engine Oil.......................................................... 59 Engine Oil Chart........................................................................ 59 Removing And Replacing Oil And Filter................................................... 60 HYDRAULIC / HYDROSTATIC SYSTEM.............................................................. 61 Checking And Adding Fluid............................................................... 61 Hydraulic / Hydrostatic Fluid Chart..................................................... 61 Removing And Replacing Hydraulic Fluid.................................................. 62 Removing And Replacing Hydraulic / Hydrostatic Filter................................... 63 Removing And Replacing Case Drain Filters............................................... 64 Removing And Replacing Hydraulic Charge Filter.......................................... 65 Breather Cap............................................................................ 65 BOB-TACH (HAND LEVER)....................................................................... 67 Inspection And Maintenance.............................................................. 67 BOB-TACH (POWER)............................................................................ 69 Inspection And Maintenance.............................................................. 69 LUBRICATING THE LOADER...................................................................... 71 Lubrication Locations................................................................... 71 SPARK ARRESTOR MUFFLER...................................................................... 73 Cleaning Procedure...................................................................... 73 PIVOT PINS.................................................................................. 75 Inspection And Maintenance.............................................................. 75 LOADER STORAGE AND RETURN TO SERVICE........................................................ 77 Storage................................................................................. 77 Return to Service....................................................................... 77 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 79 Procedure............................................................................... 79 Emergency Exit.......................................................................... 80 HYDRAULIC SYSTEM................................................................................ 81 HYDRAULIC / HYDROSTATIC SCHEMATICS.......................................................... 85 HYDRAULIC SYSTEM INFORMATION................................................................ 89 Glossary Of Hydraulic/Hydrostatic Symbols............................................... 89 Troubleshooting......................................................................... 93 CYLINDER (LIFT)............................................................................. 95 Testing................................................................................. 95 Removal And Installation................................................................ 96 Parts Identification.................................................................... 97 Disassembly And Assembly................................................................ 98 CYLINDER (TILT).............................................................................101 Testing.................................................................................101 Removal And Installation................................................................101 Rod End Pivot Pin Bushing And Seal Removal And Installation.............................103 Base End Pivot Pin Removal And Installation.............................................103 Parts Identification....................................................................104 Disassembly And Assembly................................................................105 CYLINDER (BOB-TACH).........................................................................109 Testing.................................................................................109 Removal And Installation................................................................110 Parts Identification....................................................................111 Disassembly and Assembly................................................................112 MAIN RELIEF VALVE...........................................................................115 Description.............................................................................115 Testing.................................................................................115 Adjusting...............................................................................116 Removal And Installation................................................................117 HYDRAULIC CONTROL VALVE (STANDARD)..........................................................119 Description.............................................................................119 Removal And Installation................................................................119 Identification Chart....................................................................123 Lift Load Check Valve Removal And Installation..........................................124 Load Check Valve Removal And Installation (Tilt & Auxiliary)............................125 Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..........................126 Port Relief Valve/Anti-Cavitation Valve Removal And Installation (Lift, Base End).......127 Port Relief Valve/Anti-Cavitation Valve Removal And Installation (Tilt, Base End).......127 Port Relief Valve/Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)........128 Port Relief Valve Removal And Installation..............................................129 Plug Removal And Installation...........................................................130 Rubber Boot Removal And Installation....................................................131 End Cap/Spool Lock Block Removal And Installation.......................................131 Lift Spool And Detent Removal And Installation..........................................132 Tilt Spool Removal And Installation.....................................................142 Auxiliary Spool Removal And Installation................................................144 Auxiliary Solenoid Removal And Installation.............................................146 Solenoid Removal And Installation.......................................................147 Lock Valve Removal And Installation.....................................................148 Lift Arm Bypass Orifice Removal And Installation........................................150 Main Relief Valve Removal And Installation..............................................151 Check Valve Removal And Installation....................................................152 HYDRAULIC CONTROL VALVE (ACS) OR (SJC)......................................................153 Description.............................................................................153 Removal And Installation................................................................153 Actuator Removal And Installation (Out of Loader).......................................158 Identification Chart....................................................................161 Mount Bracket Removal And Installation..................................................162 Lift Load Check Valve Removal And Installation..........................................162 Load Check Valve Removal And Installation (Tilt & Auxiliary)............................163 Anti-Cavitation Valve Removal And Installation (Lift, Rod End)..........................164 Port Relief Valve/Anti-Cavitation Valve Removal And Installation (Lift, Base End).......165 Port Relief Valve/Anti-Cavitation Valve Removal And Installation (Tilt, Base End).......165 Port Relief Valve/Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)........166 Port Relief Valve Removal And Installation..............................................166 Plug Removal And Installation...........................................................167 End Cap Block Removal And Installation..................................................168 Lift Spool And Detent Removal And Installation..........................................169 Tilt Spool Removal And Installation.....................................................174 Auxiliary Spool Removal And Installation................................................176 Auxiliary Solenoid Removal And Installation.............................................177 Solenoid Removal And Installation.......................................................178 Lock Valve Removal And Installation.....................................................180 Lift Arm Bypass Orifice Removal And Installation........................................182 Main Relief Valve Removal And Installation..............................................183 Check Valve Removal And Installation....................................................184 LIFT ARM BYPASS CONTROL VALVE...............................................................185 Description.............................................................................185 Testing.................................................................................185 Removal And Installation................................................................185 Disassembly And Assembly................................................................186 HYDRAULIC PUMP (STANDARD)...................................................................187 Description.............................................................................187 Pump Test at Quick Couplers.............................................................187 Direct Pump Test (Standard Section).....................................................188 Direct Pump Test (Charge Section).......................................................189 Removal And Installation................................................................193 Hydraulic Pump Start Up.................................................................195 Parts Identification....................................................................196 Disassembly And Assembly................................................................197 HYDRAULIC PUMP (SJC)........................................................................205 Description.............................................................................205 Pump Test At Quick Couplers.............................................................205 Direct Pump Test (Standard Section).....................................................206 Direct Pump Test (Charge Section).......................................................208 Removal And Installation................................................................210 Hydraulic Pump Start Up.................................................................210 Parts Identification....................................................................211 Disassembly And Assembly................................................................212 HYDRAULIC / HYDROSTATIC FILTERS.............................................................213 Description.............................................................................213 Housing Removal And Installation........................................................213 Charge Filter Housing Removal And Installation..........................................215 HYDRAULIC FLUID RESERVOIR...................................................................217 Description.............................................................................217 Removal And Installation................................................................217 Hydraulic Fluid Screen..................................................................218 OIL COOLER..................................................................................219 Description.............................................................................219 Removal and Installation................................................................219 BUCKET POSITION VALVE.......................................................................221 Description.............................................................................221 Solenoid Removal And Installation.......................................................221 Solenoid Testing........................................................................222 Removal And Installation................................................................222 Disassembly And Assembly................................................................224 REAR AUXILIARY DIVERTER VALVE...............................................................227 Description.............................................................................227 Solenoid Testing........................................................................227 Removal And Installation................................................................227 Disassembly And Assembly................................................................230 BOB-TACH (POWER) BLOCK......................................................................237 Description.............................................................................237 Removal And Installation................................................................237 Disassembly And Assembly................................................................239 FRONT AUXILIARY HYDRAULIC COUPLER BLOCK.....................................................243 Description.............................................................................243 Removal and Installation................................................................243 Disassembly And Assembly................................................................243 HYDROSTATIC SYSTEM..............................................................................245 HYDROSTATIC SYSTEM INFORMATION..............................................................247 Troubleshooting.........................................................................247 Description.............................................................................248 HYDROSTATIC MOTOR...........................................................................249 Description.............................................................................249 Removing And Replacing Oil..............................................................250 Removal And Installation................................................................252 Parts Identification....................................................................254 Disassembly And Assembly................................................................256 CHARGE PRESSURE.............................................................................267 Description.............................................................................267 Testing.................................................................................267 Sender Removal And Installation.........................................................269 Adjusting...............................................................................270 Sender Removal And Installation (SJC Machines)..........................................271 Testing (SJC Machines)..................................................................271 Adjusting (SJC Machines)................................................................272 HYDROSTATIC PUMP............................................................................273 Description.............................................................................273 Removal And Installation................................................................274 Hydrostatic Pump Start Up...............................................................276 Replenishing/High Pressure Relief Valve Removal And Installation........................276 Parts Identification (Left Half)........................................................278 Parts Identification (Right Half).......................................................279 Disassembly.............................................................................280 Assembly................................................................................286 HYDROSTATIC PUMP (SJC)......................................................................293 Description.............................................................................293 Hydraulic Controller Removal And Installation...........................................294 Removal And Installation................................................................296 Hydrostatic Pump Start Up...............................................................297 Parts Identification....................................................................298 High Pressure Relief and Bypass Valve...................................................299 Charge Relief Valve.....................................................................300 Disassembly and Assembly................................................................301 Mechanical Neutral Adjustment...........................................................317 Hydraulic Controller Neutral Adjustment.................................................320 DRIVE BELT..................................................................................323 Description.............................................................................323 Shield Removal And Installation.........................................................323 Adjusting...............................................................................324 Belt Removal And Installation...........................................................326 Tensioner Pulley Removal And Installation...............................................327 Tensioner Pulley Parts Identification...................................................328 Tensioner Pulley Disassembly............................................................329 Tensioner Pulley Assembly...............................................................330 CASE DRAIN FILTER...........................................................................333 Description.............................................................................333 Disassembly And Assembly................................................................333 DRIVE SYSTEM....................................................................................335 BRAKE.......................................................................................337 Description.............................................................................337 Right Motor Brake Test..................................................................337 Left Motor Brake Test...................................................................338 Block Removal And Installation..........................................................339 Block Disassembly And Assembly..........................................................341 TRACK CARRIAGE COMPONENTS...................................................................343 Description.............................................................................343 Checking Tension........................................................................344 Adjusting Tension.......................................................................345 Track Removal And Installation..........................................................347 Idler (Front) Removal And Installation..................................................350 Idler (Rear) Removal And Installation...................................................352 Roller Removal And Installation.........................................................352 Sprocket Removal And Installation.......................................................353 Carriage Removal And Installation.......................................................354 Track Damage Identification.............................................................356 MAIN FRAME......................................................................................369 SEAT BAR....................................................................................373 Description.............................................................................373 Removal And Installation................................................................373 Disassembly And Assembly................................................................374 Compression Spring Disassembly And Assembly.............................................376 OPERATOR CAB................................................................................377 Gas Cylinder Removal And Installation...................................................377 Gas Cylinder Bracket Disassembly And Assembly...........................................379 Removal And Installation................................................................380 OPERATOR SEAT (SUSPENSION)..................................................................383 Removal And Installation................................................................383 Slide Rail Removal And Installation.....................................................384 Seat Belt Removal and Installation......................................................384 Lower Cushion Removal And Installation..................................................384 Back Cushion Removal And Installation...................................................386 Shock Removal And Installation..........................................................386 3-Point Seat Belt Removal And Installation..............................................387 BOB-TACH (HAND LEVER).......................................................................389 Description.............................................................................389 Removal And Installation................................................................389 Lever And Wedge Disassembly And Assembly................................................392 Bob-Tach Stops..........................................................................393 Pivot Pin Bushing And Seal Removal And Installation.....................................394 BOB-TACH (POWER - OPTION)...................................................................395 Description.............................................................................395 Removal And Installation................................................................395 Lever And Wedge Disassembly And Assembly................................................397 Bob-Tach Stops..........................................................................398 Pivot Pin Bushing And Seal Removal And Installation.....................................399 LIFT ARMS...................................................................................401 Removal And Installation................................................................401 REAR GRILL..................................................................................407 Removal And Installation................................................................407 REAR DOOR...................................................................................409 Removal And Installation................................................................409 Striker Removal and Installation........................................................410 Striker Disassembly and Assembly........................................................410 Striker (Adjusting).....................................................................410 Latch Removal And Installation..........................................................411 FUEL TANK...................................................................................413 Removal And Installation................................................................413 Fuel Level Sender Removal And Installation..............................................414 Fuel Fill Screen Removal And Installation...............................................414 CONTROL PEDALS AND LINKAGES.................................................................415 Description.............................................................................415 Pedal Removal And Installation..........................................................415 Linkage Removal And Installation........................................................416 Pedal (Adjusting).......................................................................418 CONTROL PEDALS (ACS)........................................................................419 Description.............................................................................419 Foot Sensor Removal And Installation....................................................419 Foot Pedal Removal And Installation.....................................................420 Foot Pedal Linkage Disassembly And Assembly.............................................421 CONTROL PANEL...............................................................................423 Description.............................................................................423 Removal And Installation................................................................424 Shock Removal And Installation..........................................................427 Shaft Removal And Installation..........................................................427 Shaft Disassembly And Assembly..........................................................428 Linkage Removal And Installation........................................................429 Pintle Arm Disassembly and Assembly.....................................................433 Linkage Neutral (Adjusting).............................................................435 Linkage Travel (Adjusting)..............................................................439 CONTROL PANEL (SJC).........................................................................443 Description.............................................................................443 Removal And Installation................................................................443 CONTROL HANDLE/LEVER........................................................................445 Description.............................................................................445 Lever Removal And Installation..........................................................445 Boot Removal And Installation...........................................................445 CONTROL HANDLE / LEVER (ACS)................................................................447 Description.............................................................................447 Handle Sensor Removal And Installation..................................................447 Handle Removal And Installation.........................................................450 Handle Disassembly And Assembly.........................................................451 Lever Removal And Installation..........................................................451 Boot Removal And Installation...........................................................453 CONTROL HANDLE / LEVER (SJC)................................................................455 Description.............................................................................455 Joystick Testing........................................................................455 Joystick Removal And Installation.......................................................456 Removal And Installation................................................................458 WINDOW (REAR)...............................................................................459 Removal.................................................................................459 Installation............................................................................459 WINDOW (TOP)................................................................................461 Removal And Installation................................................................461 WINDOW (SIDE)...............................................................................463 Removal And Installation................................................................463 WINDOW (FRONT DOOR).........................................................................465 Removal (Standard Window)...............................................................465 Installation (Standard Window)..........................................................466 Removal And Installation (Special Applications Window)..................................468 ELECTRICAL SYSTEM & ANALYSIS....................................................................469 ELECTRICAL SCHEMATICS.......................................................................473 ELECTRICAL SYSTEM INFORMATION...............................................................480 Glossary Of Electrical Symbols..........................................................480 Cab Harness Connectors..................................................................483 Mainframe Harness Connectors............................................................484 Description.............................................................................485 Troubleshooting.........................................................................486 Fuse And Relay Location / Identification................................................487 Solenoid Testing........................................................................488 BATTERY.....................................................................................490 Removal And Installation................................................................490 Servicing...............................................................................491 Using A Booster Battery (Jump Starting).................................................491 ALTERNATOR..................................................................................494 Belt Adjustment.........................................................................494 Belt Replacement........................................................................494 Charging System Inspection..............................................................495 Alternator Voltage Testing..............................................................496 Low Voltage Testing.....................................................................496 High Voltage Testing....................................................................497 Removal And Installation................................................................498 Parts Identification....................................................................499 STARTER.....................................................................................500 Testing.................................................................................500 Removal And Installation................................................................501 Parts Identification....................................................................502 INSTRUMENT PANELS...........................................................................504 Left Panel..............................................................................504 Right Panel (Key Switch)................................................................505 Right Panel (Keyless)...................................................................506 Side And Front Panels...................................................................508 Removal And Installation (Left And Right)...............................................509 Bulb Removal And Installation (Left Only)...............................................512 Key Switch Removal And Installation.....................................................512 Alarm Removal And Installation..........................................................513 Front Accessory Panel Removal And Installation..........................................514 LIGHTS......................................................................................516 Front Removal And Installation..........................................................516 Rear Removal And Installation...........................................................517 Cab Light Removal And Installation......................................................517 BOBCAT CONTROLLER (MAIN)....................................................................518 Description.............................................................................518 Connector Identification................................................................519 Removal And Installation................................................................521 BOBCAT CONTROLLER (ACS).....................................................................522 Description.............................................................................522 Connector Identification................................................................524 Removal and Installation................................................................525 BOBCAT CONTROLLER (SJC) (DRIVE).............................................................526 Description.............................................................................526 Connector Identification................................................................527 Removal and Installation................................................................529 SPEED SENSOR (SJC)..........................................................................530 Description.............................................................................530 Testing.................................................................................530 Removal and Installation................................................................532 DIAGNOSTIC SERVICE CODES....................................................................536 Viewing Service Codes (Key Switch)......................................................536 Viewing Service Codes (Keyless).........................................................536 Service Codes List......................................................................537 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)......................................................542 Description.............................................................................542 Inspecting The BICS Controller (Engine STOPPED - Key ON)................................543 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....543 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................543 Inspecting The Traction Lock (Engine RUNNING)...........................................543 Inspecting The Lift Arm Bypass Control..................................................543 Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC)........................543 Troubleshooting.........................................................................544 Troubleshooting Chart...................................................................545 SEAT BAR SENSOR.............................................................................546 Description.............................................................................546 Troubleshooting.........................................................................546 Testing.................................................................................547 Removal And Installation................................................................548 Bobcat Interlock Control System (BICS) Circuit Test.....................................550 TRACTION LOCK...............................................................................552 Description.............................................................................552 Troubleshooting.........................................................................552 Inspecting..............................................................................553 Parking Brake Solenoid Removal And Installation.........................................554 CONTROL SYSTEM (ACS)........................................................................556 Description.............................................................................556 Troubleshooting Chart...................................................................557 Handle Sensor Connector Disassembly And Assembly........................................558 Switch Handle Removal...................................................................559 Switch Handle Installation..............................................................561 Actuator Connector Disassembly And Assembly.............................................564 Handle Lock Solenoid Removal And Installation...........................................565 Handle Lock Solenoid Disassembly And Assembly...........................................565 Foot Sensor Disassembly And Assembly....................................................566 Foot Lock Solenoid Removal And Installation.............................................567 ELECTRICAL/HYDRAULIC CONTROLS...............................................................568 Identification Chart....................................................................568 ELECTRICAL/HYDRAULIC CONTROLS REFERENCE (SJC)...............................................570 Identification Chart....................................................................570 SERVICE PC (LAPTOP COMPUTER)................................................................574 Connecting To The Remote Start Tool.....................................................574 Connecting Remote Start Tool (Service Tool).............................................574 CALIBRATION.................................................................................576 Description.............................................................................576 Actuator Testing........................................................................576 Lift And Tilt Calibration (ACS).........................................................578 Lift And Tilt Calibration (SJC).........................................................580 Hydrostatic Pump Calibration (SJC)......................................................582 STEERING DRIFT COMPENSATION.................................................................588 Description.............................................................................588 Selecting And Adjusting.................................................................588 Exiting And Saving......................................................................589 FLYWHEEL RPM SENSOR.........................................................................590 Description.............................................................................590 Adjusting...............................................................................590 CONTROL PANEL SETUP.........................................................................592 Right Panel Setup (Keyless).............................................................592 Attachment Control Information (Keyless)................................................593 PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START).............................................594 Password Description....................................................................594 Changing The Owner And User Passwords...................................................595 Password Lockout Feature................................................................596 MAINTENANCE CLOCK...........................................................................598 Description.............................................................................598 Setup...................................................................................599 Reset...................................................................................603 BACK-UP ALARM SYSTEM........................................................................604 Description.............................................................................604 Inspecting..............................................................................604 Adjusting Switch Position...............................................................605 Troubleshooting (Standard And ACS)......................................................606 Troubleshooting (Joystick)..............................................................607 Alarm Removal And Installation..........................................................608 Switch Removal And Installation.........................................................608 ENGINE SERVICE..................................................................................610 ENGINE INFORMATION..........................................................................612 Description.............................................................................612 Specifications..........................................................................613 Engine Torque Values....................................................................617 Troubleshooting.........................................................................618 Engine Removal And Installation.........................................................620 Engine Mount Replacement................................................................626 Compression - Checking..................................................................627 ENGINE SPEED CONTROL........................................................................628 Removal And Installation................................................................628 ENGINE SPEED CONTROL (SJC)..................................................................630 Removal And Installation................................................................630 Disassembly And Assembly................................................................632 MUFFLER.....................................................................................634 Removal And Installation................................................................634 AIR CLEANER.................................................................................636 Housing Removal And Installation........................................................636 ENGINE COOLING SYSTEM.......................................................................638 Radiator Removal And Installation.......................................................638 Hydraulic Fan Description...............................................................640 Hydraulic Fan Disassembly And Assembly..................................................640 Blower Housing Removal And Installation.................................................641 Fan Removal And Installation............................................................643 Hydraulic Fan Motor Removal And Installation............................................643 Water Pump Removal And Installation.....................................................644 Water Pump Disassembly And Assembly.....................................................644 Thermostat Housing Removal And Installation.............................................645 Thermostat - Checking...................................................................646 LUBRICATION SYSTEM..........................................................................648 Oil Pan Removal And Installation........................................................648 Oil Pump Removal And Installation.......................................................648 Oil Pump Inspection.....................................................................649 Engine Oil Pressure-Testing.............................................................650 FUEL SYSTEM.................................................................................652 Fuel Shutoff Solenoid - Checking........................................................652 Fuel Shutoff Solenoid - Removal And Installation........................................652 Fuel Injection Pump - Checking..........................................................653 Fuel Injection Pump Removal And Installation............................................654 Governor Disassembly And Assembly.......................................................657 Fuel Camshaft Removal And Installation..................................................659 Fuel Injection Pump - Timing............................................................659 Fuel Injector Removal And Installation..................................................661 Fuel Injector Nozzle Pressure - Checking................................................662 Nozzle Spray Condition..................................................................663 Valve Seat Tightness....................................................................663 CYLINDER HEAD...............................................................................664 Glow Plugs - Testing....................................................................664 Glow Plugs Removal And Installation.....................................................664 Valve Clearance Adjustment..............................................................665 Valve Timing - Checking.................................................................666 Cylinder Head Removal And Installation..................................................667 Cylinder Head Disassembly and Assembly..................................................670 Cylinder Head - Servicing...............................................................670 Cylinder Head Top Clearance.............................................................671 Valve Guide - Checking..................................................................671 Reconditioning The Valve And Valve Seat.................................................672 Valve Spring............................................................................674 Valve Tappets...........................................................................675 Rocker Arm And Shaft - Checking.........................................................675 CRANKSHAFT AND PISTONS......................................................................676 Piston And Connecting Rod Removal And Installation......................................676 Piston And Connecting Rod - Servicing...................................................677 Cylinder Bore - Checking................................................................680 Connecting Rod Alignment................................................................680 Crankshaft Gear Removal And Installation................................................681 Crankshaft And Bearings Removal And Installation........................................681 Crankshaft And Bearings - Servicing.....................................................683 CAMSHAFT AND TIMING GEARS...................................................................688 Timing Gearcase Cover Removal And Installation..........................................688 Timing Gears Backlash - Checking........................................................690 Idler Gear And Camshaft Removal And Installation........................................691 Camshaft - Servicing....................................................................692 Idler Gear And Shaft Servicing..........................................................693 FLYWHEEL AND HOUSING........................................................................694 Flywheel Removal And Installation.......................................................694 Ring Gear Removal And Installation......................................................694 Housing Removal And Installation........................................................695 HEATING SYSTEM..................................................................................698 HEATING SYSTEM..............................................................................700 Description.............................................................................700 REGULAR MAINTENANCE.........................................................................702 Filter Elements Removal And Installation................................................702 Heater Coil.............................................................................702 Troubleshooting.........................................................................702 TROUBLESHOOTING.............................................................................704 Blower Motor Does Not Operate...........................................................704 Blower Motor Operators Normally, But Air Flow Is Insufficient...........................704 Electrical System.......................................................................705 Engine Coolant Bypassing The Heater Valve...............................................709 Heater Valve Not Opening Or Closing.....................................................710 HEATER UNIT.................................................................................712 Removal And Installation................................................................712 HEATER COIL.................................................................................714 Removal And Installation................................................................714 HEATER FAN..................................................................................716 Blower Removal And Installation.........................................................716 Disassembly And Assembly................................................................717 Connector Identification................................................................719 HEATER VALVE................................................................................720 Removal and Installation................................................................720 Disassembly And Assembly................................................................721 SPECIFICATIONS..................................................................................722 (T140) LOADER SPECIFICATIONS................................................................724 Dimensions..............................................................................724 Performance.............................................................................725 Controls................................................................................725 Engine..................................................................................725 Hydraulic System........................................................................726 Electrical..............................................................................726 Drive System............................................................................727 Capacities..............................................................................727 Tracks..................................................................................727 TORQUE SPECIFICATIONS FOR BOLTS.............................................................728 Torque For General SAE Bolts............................................................728 Torque For General Metric Bolts.........................................................729 HYDRAULIC CONNECTION SPECIFICATIONS.........................................................730 O-ring Face Seal Connection.............................................................730 Straight Thread O-ring Fitting..........................................................731 Tubelines And Hoses.....................................................................731 Flare Fitting...........................................................................732 Port Seal Fitting.......................................................................733 HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS................................................734 Specifications..........................................................................734 CONVERSIONS.................................................................................736 Decimal And Millimeter Equivalents......................................................736 U.S. To Metric Conversion Chart.........................................................736 SERVICE MANUAL REVISION.........................................................................738 Revision No: T140 - 1.......................................................................738 Revision No: T140 - 2.......................................................................740 Revision No: T140 - 3.......................................................................742 Revision No: T140 - 4.......................................................................744 Revision No: T140 - 5.......................................................................746
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
