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Bobcat T140 Loader Service Manual 6903153 (6-12) – PDF DOWNLOAD

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Bobcat T140 Loader Service Manual 6903153 (6-12) – PDF DOWNLOAD

S/N 527111001 & Above
S/N 527211001 & Above

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Description

Bobcat T140 Loader Service Manual 6903153 (6-12) – PDF DOWNLOAD

FILE DETAILS:

Bobcat T140 Loader Service Manual 6903153 (6-12) – PDF DOWNLOAD

Language : English
Pages : 618
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Bobcat T140 Loader Service Manual 6903153 (6-12) – PDF DOWNLOAD

S/N 527111001 & Above
S/N 527211001 & Above

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

A general inspection of the following items must be made after the loader has had service or repair:

1. Check that the ROPS/FOPS (Including side screens) is in good condition and is not modified.
2. Check that ROPS mounting hardware is tightened and is Bobcat approved.
3. The seat belt must be correctly installed, functional and in good condition.
4. The seat bar must be correctly adjusted, clean and lubricated.
5. Check lift arm support device, replace if damaged.
6. Machine signs (decals) must be legible and in the correct location.
7. Steering levers, hand controls and foot pedals must return to neutral (as applicable).
8. Check for correct function of the work lights.
9. The parking brake must function correctly.
10. Enclosure door latches must open and close freely.
11. Bob-Tach wedges and linkages must function correctly and be in good condition.
  12. Safety treads must be in good condition.
13. Check for correct function of indicator lamps.
14. Check hydraulic fluid level, engine oil level and fuel supply.
15. Inspect for fuel, oil or hydraulic fluid leaks.
SAFETY INSTRUCTIONS:
The following publications provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment contains operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook fastened to the operator cab. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shoptype service and repair work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat T140 Loader Service Manual 6903153 (6-12) – PDF DOWNLOAD

MAINTENANCE SAFETY..............................................................................  5
ALPHABETICAL INDEX..............................................................................  3
CONTENTS........................................................................................  7
	FOREWORD....................................................................................  8
	SAFETY INSTRUCTIONS......................................................................... 11
		Fire Prevention......................................................................... 13
	SERIAL NUMBER LOCATIONS..................................................................... 15
		Loader Serial Number.................................................................... 15
		Engine Serial Number.................................................................... 15
	DELIVERY REPORT............................................................................. 16
	LOADER IDENTIFICATION....................................................................... 17
SAFETY AND MAINTENANCE.......................................................................... 19
	LIFTING AND BLOCKING THE LOADER............................................................. 21
		Procedure............................................................................... 21
	LIFT ARM SUPPORT DEVICE..................................................................... 23
		Installing Lift Arm Support Device...................................................... 23
		Removing The Lift Arm Support Device.................................................... 24
	OPERATOR CAB................................................................................ 25
		Description............................................................................. 25
		Raising The Operator Cab................................................................ 25
		Lowering The Operator Cab............................................................... 26
		Emergency Exit.......................................................................... 27
	TRANSPORTING THE BOBCAT LOADER.............................................................. 29
		Procedure............................................................................... 29
	TOWING THE LOADER........................................................................... 31
		Procedure............................................................................... 31
	REMOTE START................................................................................ 33
		Procedure............................................................................... 33
	SERVICE SCHEDULE............................................................................ 37
		Chart................................................................................... 37
	AIR CLEANER SERVICE......................................................................... 39
		Checking................................................................................ 39
		Replacing Filter Element(s)............................................................. 40
	ENGINE COOLING SYSTEM....................................................................... 43
		Cleaning The Cooling System............................................................. 43
		Checking The Coolant Level.............................................................. 44
		Replacing The Coolant................................................................... 45
	FUEL SYSTEM................................................................................. 47
		Fuel Specifications..................................................................... 47
		Filling The Fuel Tank................................................................... 47
		Fuel Filter............................................................................. 48
		Removing Air From The Fuel System....................................................... 48
	ENGINE LUBRICATION SYSTEM................................................................... 49
		Checking Engine Oil..................................................................... 49
		Oil Chart............................................................................... 49
		Replacing Oil And Filter................................................................ 49
	HYDRAULIC/HYDROSTATIC SYSTEM................................................................ 51
		Checking And Adding Fluid............................................................... 51
		Replacing Hydraulic/Hydrostatic Filter.................................................. 51
		Replacing Hydrostatic Motor Case Drain Filter(s)........................................ 52
		Replacing Hydraulic Fluid............................................................... 53
		Breather Cap............................................................................ 54
	FAN GEARBOX................................................................................. 55
		Checking And Maintaining................................................................ 55
	BOB-TACH™................................................................................... 57
		Inspection And Maintenance.............................................................. 57
	POWER BOB-TACH™............................................................................. 59
		Inspection And Maintenance.............................................................. 59
	LUBRICATION OF THE BOBCAT LOADER............................................................ 61
		Procedure............................................................................... 61
	SPARK ARRESTOR MUFFLER...................................................................... 65
		Servicing............................................................................... 65
HYDRAULIC SYSTEM................................................................................ 67
	HYDRAULIC/HYDROSTATIC SCHEMATICS............................................................ 71
	HYDRAULIC SYSTEM INFORMATION................................................................ 73
		Glossary Of Hydraulic/Hydrostatic Symbols............................................... 73
		Tighten Procedures...................................................................... 77
		Troubleshooting Chart................................................................... 78
	CYLINDER (LIFT)............................................................................. 79
		Checking................................................................................ 79
		Removal And Installation................................................................ 80
		Identification.......................................................................... 81
		Disassembly............................................................................. 82
		Assembly................................................................................ 83
	CYLINDER (TILT)............................................................................. 87
		Checking................................................................................ 87
		Removal And Installation................................................................ 87
		Rod End Pivot Pin Bushing And Seal Replacement.......................................... 89
		Identification.......................................................................... 90
		Disassembly............................................................................. 91
		Assembly................................................................................ 92
	CYLINDER (POWER BOB-TACH™).................................................................. 95
		Checking................................................................................ 95
		Removal And Installation................................................................ 96
		Parts Identification.................................................................... 97
		Disassembly............................................................................. 98
		Assembly................................................................................ 99
	MAIN RELIEF VALVE...........................................................................103
		Checking................................................................................103
		Adjustment..............................................................................105
	HYDRAULIC CONTROL VALVE (FOOT CONTROL)......................................................107
		Removal And Installation................................................................107
		Identification Chart....................................................................112
		BICS Valve, Lift Load Check Valve Removal And Installation..............................113
		Load Check Valve Removal And Installation (Tilt & Auxiliary)............................114
		Anti-Cavitation Valve (Lift, Rod End)...................................................115
		Port Relief/Anti-Cavitation Valve (Lift, Base End)......................................116
		Port Relief/Anti-Cavitation Valve (Tilt, Base End)......................................116
		Port Relief/Anti-Cavitation Valve (Tilt, Rod End).......................................117
		Port Relief Valve.......................................................................118
		Plug Removal............................................................................119
		Rubber Boot Removal and Installation....................................................120
		End Cap/Spool Lock Block Removal and Installation.......................................121
		Lift Spool and Detent Removal and Installation..........................................122
		Tilt Spool Removal and Installation.....................................................132
		Auxiliary Spool Removal And Installation................................................134
		Auxiliary Solenoid Disassembly and Assembly.............................................136
		BICS Valve Solenoid Disassembly And Assembly............................................137
		BICS Valve, Lock Valve Removal And Installation.........................................138
		BICS Valve, Check Valve Removal And Installation........................................140
		BICS Valve, Lift Arm By-Pass Orifice Disassembly And Assembly...........................141
		Main Relief Valve.......................................................................141
	HYDRAULIC CONTROL VALVE (ADVANCED CONTROL SYSTEM) (ACS).....................................143
		Removal And Installation................................................................143
		Actuator Removal And Installation (Out of Loader).......................................147
		Identification Chart (ACS)..............................................................150
		BICS Valve, Load Check Valve Removal And Installation (Lift)............................151
		Load Check Valve Removal And Installation (Tilt & Auxiliary)............................152
		Anti-Cavitation Valve (Lift, Rod End)...................................................153
		Port Relief/Anti-Cavitation Valve (Lift, Base End)......................................154
		Port Relief/Anti-Cavitation Valve (Tilt, Base End)......................................154
		Port Relief/Anti-Cavitation Valve (Tilt, Rod End).......................................155
		Port Relief Valve.......................................................................156
		Plug Removal............................................................................157
		End Cap Block Removal and Installation..................................................158
		Lift Spool Removal and Installation.....................................................159
		Tilt Spool Removal and Installation.....................................................163
		Auxiliary Spool Removal And Installation................................................165
		Auxiliary Solenoid Disassembly and Assembly.............................................167
		BICS Valve Solenoid Disassembly And Assembly............................................168
		BICS Valve, Lock Valve Removal And Installation.........................................169
		BICS Valve, Check Valve Removal And Installation........................................171
		BICS Valve, Lift Arm By-Pass Orifice Disassembly And Assembly...........................172
		Main Relief Valve.......................................................................172
	LIFT ARM BY-PASS CONTROL VALVE..............................................................173
		Inspecting..............................................................................173
		Removal And Installation................................................................173
		Disassembly And Assembly................................................................174
	HYDRAULIC PUMP..............................................................................175
		Check The Output Of The Hydraulic Pump Without Rear Auxiliary...........................175
		Removal And Installation................................................................178
		Identification..........................................................................182
		Disassembly And Assembly................................................................183
	HYDRAULIC/HYDROSTATIC FILTER................................................................189
		Housing Removal And Installation........................................................189
	HYDRAULIC FLUID RESERVOIR...................................................................191
		Removal And Installation................................................................191
	BUCKET POSITION VALVE.......................................................................193
		Solenoid Removal And Installation.......................................................193
		Solenoid Testing........................................................................193
		Removal And Installation................................................................194
		Disassembly And Assembly................................................................195
	REAR AUXILIARY DIVERTER VALVE...............................................................199
		Removal And Installation................................................................199
		Disassembly And Assembly................................................................201
		Inspection..............................................................................206
	POWER BOB-TACH™ BLOCK.......................................................................207
		Removal And Installation................................................................207
		Disassembly And Assembly................................................................209
	FRONT AUXILIARY HYDRAULIC COUPLER BLOCK.....................................................213
		Removal and Installation................................................................213
		Disassembly And Assembly................................................................213
HYDROSTATIC SYSTEM..............................................................................215
	HYDROSTATIC SYSTEM INFORMATION..............................................................217
		Troubleshooting Chart...................................................................217
		Replenishing Valve Function.............................................................218
	HYDROSTATIC MOTOR...........................................................................219
		Replacing the Motor Oil.................................................................219
		Removal And Installation................................................................220
		Parts Identification....................................................................222
		Disassembly.............................................................................224
		Inspection..............................................................................232
		Assembly................................................................................233
	CHARGE PRESSURE.............................................................................243
		Sender Removal And Installation.........................................................243
		Checking Charge Pressure................................................................243
		Adjusting...............................................................................244
	HYDROSTATIC PUMP............................................................................245
		Replenishing/High Pressure Relief Valve.................................................245
		Removal And Installation................................................................246
		Parts Identification (Right Half).......................................................248
		Parts Identification (Left Half)........................................................250
		Hydraulic Pump Removal And Installation.................................................252
		Pump Separation.........................................................................252
		Disassembly.............................................................................253
		Assembly................................................................................259
	DRIVE BELT..................................................................................267
		Shield Removal And Installation.........................................................267
		Adjusting...............................................................................267
		Drive Belt Replacement..................................................................269
		Tensioner Pulley Removal And Installation...............................................270
		Tensioner Pulley Parts Identification...................................................271
		Tensioner Pulley Disassembly............................................................272
		Tensioner Pulley Assembly...............................................................273
	OIL COOLER..................................................................................275
		Removal and Installation................................................................275
DRIVE SYSTEM....................................................................................277
	BRAKE.......................................................................................279
		Pressure Relief Valve Test..............................................................279
		Right Motor Brake Test..................................................................280
		Left Motor Brake Test...................................................................281
		Block Removal And Installation..........................................................283
		Block Disassembly And Assembly..........................................................285
	DRIVE COMPONENTS............................................................................287
		Track Tension...........................................................................287
		Track Tension Adjusting.................................................................288
		Track Removal And Installation..........................................................290
		Track Idler (Front) Removal And Installation............................................293
		Track Idler (Front) Disassembly and Assembly............................................295
		Track Idler (Rear) End Play Specifications..............................................296
		Track Idler (Rear) Removal And Installation.............................................296
		Track Idler (Rear) Disassembly and Assembly.............................................296
		Track Roller Assembly End Play Specifications...........................................297
		Track Roller Removal And Installation...................................................297
		Track Roller Disassembly and Assembly...................................................297
		Track Housing Removal And Installation..................................................298
		Track Damage Identification.............................................................299
MAIN FRAME......................................................................................311
	SEAT BAR....................................................................................313
		Removal And Installation................................................................313
		Assembling Components...................................................................315
		Compression Spring Disassembly And Assembly.............................................317
	OPERATOR CAB................................................................................319
		Gas Cylinder Removal And Installation...................................................319
		Gas Cylinder Disassembly................................................................321
		Removal And Installation................................................................322
	OPERATOR SEAT...............................................................................325
		Removal And Installation................................................................325
		Slide Rail Removal And Installation.....................................................326
		Seat Belt Removal and Installation......................................................326
		Cushion Removal And Installation........................................................327
		Back Removal And Installation...........................................................328
		Shock Removal And Installation..........................................................328
		3-Point Seat Belt Removal And Installation..............................................329
	BOB-TACH™...................................................................................331
		Removal And Installation................................................................331
		Bob-Tach Lever And Wedge................................................................333
		Bob-Tach Stops..........................................................................334
	POWER BOB-TACH™.............................................................................335
		Removal And Installation................................................................335
		Power Bob-Tach Lever And Wedge..........................................................337
	LIFT ARM....................................................................................339
		Removal And Installation................................................................339
	REAR GRILL..................................................................................343
		Removal And Installation................................................................343
	REAR DOOR...................................................................................345
		Removal And Installation................................................................345
		Striker Removal and Installation........................................................346
		Striker Disassembly and Assembly........................................................346
		Door Latch and Catch Adjustment.........................................................346
		Latch Removal And Installation..........................................................347
	FUEL TANK...................................................................................349
		Removal And Installation................................................................349
		Fuel Level Sender.......................................................................350
		Fuel Fill Screen........................................................................350
		Fuel Pickup Screen......................................................................351
	CONTROL PEDALS..............................................................................353
		Removal And Installation................................................................353
		Pedal Adjustment........................................................................353
		Crossbar Linkage Removal And Installation...............................................354
		Lift Foot Pedal Linkage Removal And Installation........................................355
		Tilt Foot Pedal Linkage Removal And Installation........................................355
	CONTROL PEDALS (ACS)........................................................................357
		Foot Sensor Removal And Installation....................................................357
		Foot Pedal Removal And Installation.....................................................358
		Foot Pedal Linkage Disassembly And Assembly.............................................358
	CONTROL PANEL...............................................................................359
		Description.............................................................................359
		Removal and Installation................................................................360
		Shock Removal And Installation..........................................................363
		Shaft Removal And Installation..........................................................363
		Shaft Disassembly And Assembly..........................................................364
		Linkage Removal And Installation........................................................365
		Pintle Arm Disassembly and Assembly.....................................................369
		Linkage Neutral Adjustment..............................................................371
		Linkage Travel Adjustment...............................................................375
	CONTROL HANDLE..............................................................................379
		Control Lever Removal And Installation..................................................379
		Rubber Boot Replacement.................................................................379
	CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) SELECTABLE HAND/FOOT CONTROL.................381
		Components Identification...............................................................381
		Handle Sensor Removal And Installation..................................................381
		Control Handle Removal and Installation.................................................384
		Control Handle Disassembly and Assembly.................................................385
		Control Lever Removal and Installation..................................................385
		Control Lever Boot......................................................................386
ELECTRICAL SYSTEM & ANALYSIS....................................................................387
	ELECTRICAL SCHEMATICS.......................................................................391
	ELECTRICAL SYSTEM INFORMATION...............................................................395
		Troubleshooting Chart...................................................................395
		Description.............................................................................396
		Relay Switch Location...................................................................397
		Fuse Location...........................................................................397
	BATTERY.....................................................................................399
		Removal And Installation................................................................399
		Servicing...............................................................................400
		Using A Booster Battery (Jump Starting).................................................401
	ALTERNATOR..................................................................................403
		Adjusting The Alternator Belt...........................................................403
		Alternator Identification...............................................................403
		Charging System Check...................................................................404
		Alternator Voltage Test.................................................................405
		Low Voltage Test........................................................................405
		High Voltage Test.......................................................................406
		Removal And Installation................................................................407
		Rectifier Continuity (Diode) Test.......................................................408
		Alternator Regulator Test...............................................................409
		Disassembly.............................................................................409
		Stator Continuity Test..................................................................410
		Stator Ground Test......................................................................410
		Rotor Continuity Test...................................................................410
		Rotor Ground Test.......................................................................410
		Assembly................................................................................411
	STARTER.....................................................................................413
		Checking................................................................................413
		Removal And Installation................................................................414
		Parts Identification....................................................................415
		Disassembly and Assembly................................................................416
		Inspection And Repair...................................................................419
		No Load Test............................................................................421
	INSTRUMENT PANEL............................................................................423
		Left Panel..............................................................................423
		Right Panel (Standard) (With Key Switch)................................................424
		Right Panel - (Deluxe) (With Keyless Start).............................................424
		Right Panel Setup Display Options (Deluxe)..............................................427
		Option And Field Accessory Panels (If Equipped).........................................430
		Removal And Installation................................................................431
		Front Accessory Panel Removal And Installation..........................................432
	LIGHTS......................................................................................433
		Front Removal And Installation..........................................................433
		Rear Removal And Installation...........................................................434
	BOBCAT CONTROLLER...........................................................................435
		Identification Chart....................................................................435
		Removal And Installation................................................................437
	DIAGNOSTIC SERVICE CODES....................................................................439
		Display.................................................................................439
		Number Codes List.......................................................................440
	BICS SYSTEM.................................................................................445
		Inspecting The BICS Controller (Engine STOPPED - Key ON)................................445
		Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....445
		Inspecting The Seat Bar Sensor (Engine RUNNING).........................................445
		Inspecting The Traction Lock (Engine RUNNING)...........................................445
		Inspecting The Lift Arm By-Pass Control.................................................445
		Troubleshooting Chart...................................................................446
		Troubleshooting Guide...................................................................447
	SEAT BAR SENSOR.............................................................................449
		Troubleshooting Chart...................................................................449
		Test....................................................................................450
		Removal And Installation................................................................451
		BICS Circuit Test.......................................................................452
	TRACTION LOCK...............................................................................453
		Troubleshooting Chart...................................................................453
		Description Of The Control System.......................................................454
		Inspecting The Control System...........................................................454
	ADVANCED CONTROL SYSTEM (ACS) SELECTABLE HAND/FOOT CONTROL..................................455
		Components Identification...............................................................455
		Troubleshooting Guide...................................................................457
		Controller, Connector And Wire Identification...........................................458
		ACS Controller Removal And Installation.................................................459
		Handle Sensor Connector.................................................................459
		Switch Handle Removal...................................................................460
		Switch Handle Installation..............................................................462
		Actuators Disassembly And Assembly......................................................465
		Handle Lock Solenoid Removal And Installation...........................................466
		Handle Lock Solenoid Disassembly And Assembly...........................................466
		Handle Lock Solenoid Connector..........................................................467
		Calibration Of The ACS System...........................................................468
		Switchable Hand/Foot Controls Calibration Procedure.....................................468
		Foot Sensor Disassembly And Assembly....................................................470
		Foot Sensor Connector...................................................................470
		Foot Lock Solenoid Removal And Installation.............................................471
		Foot Lock Solenoid Connector............................................................471
	ELECTRICAL/HYDRAULIC CONTROLS REFERENCE.....................................................473
		Controls Identification Chart...........................................................473
	FLYWHEEL RPM SENSOR.........................................................................475
		Adjustment..............................................................................475
ENGINE SERVICE..................................................................................477
	TROUBLESHOOTING.............................................................................479
		Chart...................................................................................479
	ENGINE SPEED CONTROL........................................................................481
		Removal And Installation................................................................481
		Disassembly.............................................................................481
	MUFFLER.....................................................................................483
		Removal And Installation................................................................483
	AIR CLEANER.................................................................................485
		Removal And Installation................................................................485
	RADIATOR....................................................................................487
		Removal And Installation................................................................487
	COOLING FAN.................................................................................489
		Drive Tension Pulley Removal And Installation...........................................489
		Gearbox/Blower Housing Removal And Installation.........................................490
		Blower Housing Grill Removal And Installation...........................................492
		Blower Disassembly And Assembly.........................................................492
		Gearbox Parts Identification............................................................494
		Gearbox Disassembly.....................................................................495
		Gearbox Assembly........................................................................500
		Gearbox Checking Backlash...............................................................504
	ENGINE COMPONENTS AND TESTING...............................................................509
		Compression Checking....................................................................509
		Glow Plugs Checking.....................................................................510
		Glow Plugs Removal And Installation.....................................................510
		Fuel Shutoff Solenoid, Checking.........................................................511
		Fuel Shutoff Solenoid Removal And Installation..........................................512
		Fuel Injection Pump Removal And Installation............................................513
		Timing The Injection Pump...............................................................517
		Fuel Injector Removal And Installation..................................................518
		Checking Nozzle Injection Pressure......................................................520
		Nozzle Spraying Condition...............................................................520
		Valve Seat Tightness....................................................................521
		Valve Clearance Adjustment..............................................................521
		Valve Timing, Checking..................................................................522
	ENGINE......................................................................................523
		Removal And Installation................................................................523
		Engine Mount Replacement................................................................529
	FLYWHEEL AND HOUSING........................................................................531
		Flywheel Removal And Installation.......................................................531
		Ring Gear Removal And Installation......................................................531
		Housing Removal And Installation........................................................532
	RECONDITIONING THE ENGINE...................................................................535
		Cylinder Head Removal And Installation..................................................535
		Cylinder Head Disassembly And Assembly..................................................538
		Cylinder Head Servicing.................................................................539
		Cylinder Head Top Clearance.............................................................539
		Valve Guide Checking....................................................................540
		Reconditioning The Valve And Valve Seat.................................................542
		Valve Spring............................................................................543
		Rocker Arm And Shaft Checking...........................................................544
		Timing Gearcase Cover Removal And Installation..........................................544
		Idler Gear And Camshaft Removal And Installation........................................547
		Camshaft Servicing......................................................................548
		Idler Gear And Shaft Servicing..........................................................549
		Timing Gears Checking Backlash..........................................................550
		Fuel Camshaft Removal And Installation..................................................550
		Fuel Camshaft Governor..................................................................551
		Crankshaft Gear Removal And Installation................................................551
		Oil Pump Removal And Installation.......................................................552
		Oil Pump Service........................................................................552
		Checking Engine Oil Pressure............................................................553
		Valve Tappets...........................................................................554
		Piston And Connecting Rod Removal And Installation......................................554
		Piston And Connecting Rod Servicing.....................................................556
		Connecting Rod Alignment................................................................558
		Crankshaft And Bearings Removal And Installation........................................559
		Crankshaft And Bearings, Servicing......................................................561
		Cylinder Bore, Checking.................................................................565
		Water Pump Removal And Installation.....................................................565
		Water Pump Disassembly And Assembly.....................................................566
HEATER..........................................................................................567
	COMPONENTS..................................................................................569
		Identification..........................................................................569
	REGULAR MAINTENANCE.........................................................................571
		Filter Elements Removal And Installation................................................571
	BASIC TROUBLESHOOTING.......................................................................573
		Cleaning The Heater Coil................................................................573
		Checking The Electrical System..........................................................574
		Engine Coolant By-Passing The Heater Valve..............................................578
		Heater Valve Not Opening Or Closing.....................................................579
	SYSTEM TROUBLESHOOTING CHART................................................................581
		Blower Motor Does Not Operate...........................................................581
		Blower motor operators normally, but air flow is insufficient...........................581
	HEATER UNIT.................................................................................583
		Removal And Installation................................................................583
		Disassembly And Assembly................................................................584
	HEATER COIL.................................................................................585
		Removal And Installation................................................................585
	HEATER FAN..................................................................................587
		Removal And Installation................................................................587
		Disassembly And Assembly................................................................587
		Wire Connector Removal and Installation.................................................589
	HEATER VALVE................................................................................591
		Removal and Installation................................................................591
		Disassembly And Assembly................................................................592
SPECIFICATIONS..................................................................................593
	LOADER SPECIFICATIONS (T140)................................................................595
		Machine Dimensions......................................................................595
		Performance.............................................................................596
		Controls................................................................................596
		Engine..................................................................................596
		Hydraulic System........................................................................597
		Electrical..............................................................................598
		Drive System............................................................................598
		Capacities..............................................................................598
		Tracks..................................................................................598
		Ground Pressure.........................................................................598
	ENGINE SPECIFICATIONS.......................................................................599
		Fuel Injection Nozzles..................................................................599
		Fuel Injection Pump.....................................................................599
		Cylinder Head...........................................................................599
		Valves..................................................................................599
		Valve Springs...........................................................................600
		Valve Timing............................................................................600
		Rocker Arms.............................................................................600
		Camshaft................................................................................600
		Tappet..................................................................................600
		Cylinders...............................................................................601
		Piston Rings............................................................................601
		Pistons.................................................................................601
		Connecting Rod..........................................................................601
		Oil Pump................................................................................601
		Crankshaft..............................................................................602
		Timing Gear.............................................................................602
		Thermostat..............................................................................602
	TORQUE SPECIFICATIONS FOR BOLTS.............................................................603
		Torque For General SAE Bolts............................................................603
		Torque For General Metric Bolts.........................................................604
		Torque For Kubota Metric Bolts..........................................................604
	HYDRAULIC CONNECTION SPECIFICATIONS.........................................................605
		O-ring Face Seal Connection.............................................................605
		Straight Thread O-ring Fitting..........................................................606
		Tubelines And Hoses.....................................................................606
		Flare Fitting...........................................................................606
		O-ring Flare Fitting....................................................................607
		Port Seal Fitting.......................................................................609
	HYDRAULIC FLUID SPECIFICATIONS..............................................................611
		Specifications..........................................................................611
	CONVERSIONS.................................................................................613
		Decimal And Millimeter Equivalents......................................................613
		U.S. To Metric Conversion...............................................................613
SMR.............................................................................................615
	T140-1......................................................................................615
	T140-2
.....................................................................................617

Contact us: [email protected]

PLEASE NOTE:

  • This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
  • This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
  • Require some other service manual or have any queries: please WRITE to us at [email protected]

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