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Bobcat T180 Compact Track Loader Operation & Maintenance Manual 6904140 – PDF DOWNLOAD
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Bobcat T180 Compact Track Loader Operation & Maintenance Manual 6904140 – PDF DOWNLOAD
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Description
Bobcat T180 Compact Track Loader Operation & Maintenance Manual 6904140 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T180 Compact Track Loader Operation & Maintenance Manual 6904140 – PDF DOWNLOAD
Language : English
Pages : 178
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T180 Compact Track Loader Operation & Maintenance Manual 6904140 – PDF DOWNLOAD
S/N 531411001 – 531459999
S/N 531511001 – 531559999
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T180 Compact Track Loader Operation & Maintenance Manual 6904140 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED................................................... 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 LOADER IDENTIFICATION....................................................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 12 Standard Items.......................................................................... 12 Options and Accessories................................................................. 12 Options and Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 High-Flow Attachments................................................................... 13 Special Applications Kit................................................................ 14 Special Applications Kit Inspection And Maintenance..................................... 14 SAFETY & TRAINING RESOURCES..................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 17 Before Operation........................................................................ 17 Safe Operation Is The Operator’s Responsibility......................................... 18 Safe Operation Needs A Qualified Operator............................................... 18 Avoid Silica Dust....................................................................... 19 FIRE PREVENTION............................................................................. 19 Maintenance............................................................................. 19 Operation............................................................................... 19 Electrical.............................................................................. 19 Hydraulic System........................................................................ 20 Fueling................................................................................. 20 Starting................................................................................ 20 Spark Arrestor Exhaust System........................................................... 20 Welding And Grinding.................................................................... 20 Fire Extinguishers...................................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 22 PUBLICATIONS AND TRAINING RESORCES.......................................................... 24 OPERATING INSTRUCTIONS.......................................................................... 25 INSTRUMENT PANEL IDENTIFICATION............................................................. 29 Left Panel.............................................................................. 29 Right Panel (Key Switch)................................................................ 30 Right Panel (Keyless)................................................................... 31 Cab Light............................................................................... 32 Side And Front Panels................................................................... 33 SEAT BAR RESTRAINT SYSTEM................................................................... 34 Operation............................................................................... 34 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 35 Operation............................................................................... 35 LIFT ARM BYPASS CONTROL..................................................................... 36 Operation............................................................................... 36 PARKING BRAKE............................................................................... 36 Operation............................................................................... 36 TRACTION LOCK OVERRIDE...................................................................... 36 Operation............................................................................... 36 BACK-UP ALARM SYSTEM........................................................................ 37 Operation............................................................................... 37 ENGINE SPEED CONTROL........................................................................ 37 Operation............................................................................... 37 DRIVING AND STEERING THE LOADER............................................................. 38 Available Control Configurations........................................................ 38 Operation (Standard and ACS)............................................................ 38 Operation (SJC) In ‘H’ Control Pattern.................................................. 39 Operation (SJC) In ‘ISO’ Control Pattern................................................ 40 STOPPING THE LOADER......................................................................... 40 Using The Control Levers Or Joysticks................................................... 40 SPEED MANAGEMENT............................................................................ 41 Operation............................................................................... 41 STEERING DRIFT COMPENSATION................................................................. 42 Description............................................................................. 42 Selecting And Adjusting................................................................. 42 Exiting And Saving...................................................................... 43 HYDRAULIC CONTROLS.......................................................................... 44 Description............................................................................. 44 Standard Controls (Also ACS In FOOT Pedal Mode)......................................... 44 Advanced Control System (ACS) In HAND Control Mode...................................... 45 Selectable Joystick Control (SJC) In ‘H’ Control Pattern................................ 45 Selectable Joystick Control (SJC) In ‘ISO’ Control Pattern.............................. 46 Hydraulic Bucket Positioning............................................................ 46 FRONT Auxiliary Hydraulics Operation (VARIABLE FLOW).................................... 47 FRONT Auxiliary Hydraulics Operation (MAXIMUM FLOW)..................................... 47 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 48 REAR Auxiliary Hydraulics Operation..................................................... 48 Quick Couplers.......................................................................... 49 Relieve Hydraulic Pressure (Loader And Attachment)...................................... 49 High-Flow Hydraulics Operation.......................................................... 50 Secondary Front Auxiliary Hydraulics.................................................... 51 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 52 Description............................................................................. 52 DAILY INSPECTION............................................................................ 53 Daily Inspection and Maintenance........................................................ 54 PRE-STARTING PROCEDURE...................................................................... 55 Entering The Loader..................................................................... 55 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 55 Seat Adjustment......................................................................... 56 Seat Belt Adjustment.................................................................... 56 Seat Bar................................................................................ 57 STARTING THE ENGINE......................................................................... 58 Key Switch.............................................................................. 58 Keyless................................................................................. 60 Cold Temperature Starting............................................................... 61 Warming The Hydraulic / Hydrostatic System.............................................. 62 MONITORING THE DISPLAY PANELS............................................................... 63 Left Panel.............................................................................. 63 Right Panel (Key Switch)................................................................ 63 Right Panel (Keyless)................................................................... 63 Warning And Shutdown.................................................................... 63 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 64 Procedure............................................................................... 64 Emergency Exit.......................................................................... 65 ATTACHMENTS................................................................................. 66 Choosing The Correct Bucket............................................................. 66 Pallet Forks............................................................................ 66 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 67 Installing And Removing The Attachment (Power Bob-Tach)................................. 70 TRACK CARRIAGE SYSTEM....................................................................... 72 Introduction............................................................................ 72 Compact Track Loader Operating And Maintenance Tips..................................... 72 OPERATING PROCEDURE......................................................................... 74 Inspect The Work Area................................................................... 74 Operating With A Full Bucket............................................................ 74 Operating With An Empty Bucket.......................................................... 75 Filling And Emptying The Bucket (Foot Pedals)........................................... 76 Leveling The Ground Using Float (Foot Pedals)........................................... 77 Digging And Filling A Hole (Foot Pedals)................................................ 78 Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)...................... 79 Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)...................... 80 Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)........................... 81 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)................................... 82 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)................................... 83 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................ 84 TOWING THE LOADER........................................................................... 85 Procedure............................................................................... 85 LIFTING THE LOADER.......................................................................... 86 Single Point Lift....................................................................... 86 Four Point Lift......................................................................... 86 TRANSPORTING THE LOADER ON A TRAILER........................................................ 87 Loading And Unloading................................................................... 87 Fastening............................................................................... 87 PREVENTIVE MAINTENANCE.......................................................................... 89 MAINTENANCE SAFETY.......................................................................... 93 SERVICE SCHEDULE............................................................................ 95 Chart................................................................................... 95 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 96 Inspecting The BICS Controller (Engine Stopped - Key ON)................................ 96 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON).... 96 Inspecting The Seat Bar Sensor (Engine RUNNING)......................................... 96 Inspecting The Traction Lock (Engine RUNNING)........................................... 96 Inspecting The Lift Arm Bypass Control.................................................. 96 Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC)........................ 96 SEAT BAR RESTRAINT SYSTEM................................................................... 97 Description............................................................................. 97 Inspecting.............................................................................. 97 Maintaining............................................................................. 97 SEAT BELT................................................................................... 98 Inspection and Maintenance.............................................................. 98 LIFT ARM SUPPORT DEVICE..................................................................... 99 Installing.............................................................................. 99 Removing................................................................................100 BACK-UP ALARM SYSTEM........................................................................101 Description.............................................................................101 Inspecting..............................................................................101 Adjusting Switch Position...............................................................101 OPERATOR CAB................................................................................102 Description.............................................................................102 Raising.................................................................................102 Lowering................................................................................103 Cab Door Sensor.........................................................................104 REAR DOOR...................................................................................105 Opening And Closing.....................................................................105 Adjusting...............................................................................105 REAR GRILL..................................................................................106 Removing................................................................................106 Installing..............................................................................106 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................107 Cleaning And Maintenance................................................................107 Filters.................................................................................107 Evaporator / Heater Coil................................................................107 Condenser...............................................................................107 Air Conditioning Lubrication............................................................107 Troubleshooting.........................................................................107 AIR CLEANER SERVICE.........................................................................108 Replacing Filter Elements...............................................................108 FUEL SYSTEM.................................................................................110 Fuel Specifications.....................................................................110 Biodiesel Blend Fuel....................................................................110 Filling The Fuel Tank...................................................................111 Fuel Filter.............................................................................112 Removing Air From The Fuel System.......................................................112 ENGINE LUBRICATION SYSTEM...................................................................113 Checking And Adding Engine Oil..........................................................113 Engine Oil Chart........................................................................113 Removing And Replacing Oil And Filter...................................................113 ENGINE COOLING SYSTEM.......................................................................114 Cleaning................................................................................114 Checking Level..........................................................................115 Removing And Replacing Coolant..........................................................115 ELECTRICAL SYSTEM...........................................................................116 Description.............................................................................116 Fuse And Relay Location / Identification................................................116 Battery Maintenance.....................................................................117 Using A Booster Battery (Jump Starting).................................................118 Removing And Installing The Battery.....................................................119 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................120 Checking And Adding Fluid...............................................................120 Hydraulic / Hydrostatic Fluid Chart.....................................................120 Removing And Replacing Hydraulic Fluid..................................................120 Removing And Replacing Hydraulic / Hydrostatic Filter...................................121 Removing And Replacing Case Drain Filters...............................................122 Removing And Replacing Hydraulic Charge Filter..........................................123 Breather Cap............................................................................124 SPARK ARRESTOR MUFFLER......................................................................125 Cleaning Procedure......................................................................125 TRACK TENSION...............................................................................126 Adjusting...............................................................................126 HYDROSTATIC MOTOR CARRIER...................................................................128 Removing And Replacing Oil..............................................................128 TRACK SPROCKET MAINTENANCE..................................................................128 Tightening Procedure....................................................................128 ALTERNATOR BELT.............................................................................128 Belt Adjustment.........................................................................128 Belt Replacement........................................................................128 AIR CONDITIONING BELT.......................................................................129 Belt Adjustment.........................................................................129 Belt Replacement........................................................................129 DRIVE BELT..................................................................................130 Belt Adjustment.........................................................................130 Belt Replacement........................................................................130 TRACK ROLLER AND IDLER LUBRICATION..........................................................130 Procedure...............................................................................130 LUBRICATING THE LOADER......................................................................131 Lubrication Locations...................................................................131 PIVOT PINS..................................................................................132 Inspection And Maintenance..............................................................132 BOB-TACH (HAND LEVER).......................................................................133 Inspection and Maintenance..............................................................133 BOB-TACH (POWER)............................................................................134 Inspection And Maintenance..............................................................134 LOADER STORAGE AND RETURN TO SERVICE........................................................135 Storage.................................................................................135 Return to Service.......................................................................135 SYSTEM SETUP & ANALYSIS.........................................................................137 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)......................................................139 Troubleshooting Chart...................................................................139 DIAGNOSTIC SERVICE CODES....................................................................140 Viewing Service Codes (Key Switch)......................................................140 Viewing Service Codes (Keyless).........................................................140 Service Codes List......................................................................141 CONTROL PANEL SETUP.........................................................................146 Right Panel Setup (Keyless).............................................................146 Attachment Control Information (Keyless)................................................147 PASSWORD SETUP..............................................................................148 Password Description....................................................................148 Changing The Owner Password.............................................................148 Changing The User Passwords.............................................................149 Password Lockout Feature................................................................149 MAINTENANCE CLOCK...........................................................................150 Description.............................................................................150 Setup...................................................................................150 Reset...................................................................................150 MACHINE SIGN TRANSLATIONS.......................................................................151 SERVICE SCHEDULE (6734534)..................................................................153 WARNING (6728540)...........................................................................156 WARNING (6718396)...........................................................................157 DANGER (6809511)............................................................................157 WARNING (6733996)...........................................................................158 WARNING (6737189)...........................................................................158 LIFT ARM SUPPORT DEVICE (6732774)...........................................................159 WARNING (7131520)...........................................................................160 WARNING (6737248)...........................................................................161 WARNING (7131521)...........................................................................162 WARNING (6726423)...........................................................................164 WARNING (6704786)...........................................................................164 DANGER (6718392)............................................................................165 DANGER (6718393)............................................................................165 WARNING (6577754)...........................................................................165 WARNING (6718391)...........................................................................165 WARNING (6717343)...........................................................................166 WARNING (6708941)...........................................................................166 IMPORTANT (6560573).........................................................................166 SPECIFICATIONS..................................................................................167 (T180) LOADER SPECIFICATIONS................................................................169 Dimensions..............................................................................169 Performance.............................................................................170 Controls................................................................................170 Engine..................................................................................170 Hydraulic System........................................................................171 Electrical..............................................................................171 Drive System............................................................................172 Capacities..............................................................................172 Tracks..................................................................................172 Ground Pressure.........................................................................172 WARRANTY........................................................................................173
Questions? Email us: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
