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Bobcat T180 Compact Track Loader Operation & Maintenance Manual 6986999 – PDF DOWNLOAD
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Bobcat T180 Compact Track Loader Operation & Maintenance Manual 6986999 – PDF DOWNLOAD
S/N 531460001 & Above
S/N 531560001 & Above
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Description
Bobcat T180 Compact Track Loader Operation & Maintenance Manual 6986999 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T180 Compact Track Loader Operation & Maintenance Manual 6986999 – PDF DOWNLOAD
Language : English
Pages : 172
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T180 Compact Track Loader Operation & Maintenance Manual 6986999 – PDF DOWNLOAD
S/N 531460001 & Above
S/N 531560001 & Above
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T180 Compact Track Loader Operation & Maintenance Manual 6986999 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMANY IS IS0 9001:2000 CERTIFIED.................................................... 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 LOADER IDENTIFICATION....................................................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 12 Standard Items.......................................................................... 12 Options And Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 High-Flow Attachments................................................................... 13 Special Applications Kit................................................................ 14 Special Applications Kit Inspection And Maintenance..................................... 14 SAFETY & TRAINING RESOURCES..................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 17 Before Operation........................................................................ 17 Safe Operation Is The Operator’s Responsibility......................................... 18 Safe Operation Needs A Qualified Operator............................................... 18 Avoid Silica Dust....................................................................... 19 FIRE PREVENTION............................................................................. 19 Maintenance............................................................................. 19 Operation............................................................................... 19 Electrical.............................................................................. 19 Hydraulic System........................................................................ 20 Fueling................................................................................. 20 Starting................................................................................ 20 Spark Arrestor Exhaust System........................................................... 20 Welding And Grinding.................................................................... 20 Fire Extinguishers...................................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 24 OPERATING INSTRUCTIONS.......................................................................... 25 INSTRUMENT PANEL IDENTIFICATION............................................................. 29 Cab Light............................................................................... 29 Left Panel.............................................................................. 30 Display Screen.......................................................................... 32 Standard Key Panel...................................................................... 32 Deluxe Instrumentation Panel............................................................ 33 Side Panel.............................................................................. 34 Front Panel............................................................................. 34 SEAT BAR RESTRAINT SYSTEM................................................................... 35 Operation............................................................................... 35 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 36 Operation............................................................................... 36 LIFT ARM BYPASS CONTROL..................................................................... 37 Operation............................................................................... 37 PARKING BRAKE............................................................................... 37 Operation............................................................................... 37 TRACTION LOCK OVERRIDE...................................................................... 37 Operation............................................................................... 37 BACK-UP ALARM SYSTEM........................................................................ 38 Operation............................................................................... 38 ENGINE SPEED CONTROL........................................................................ 38 Operation............................................................................... 38 DRIVING AND STEERING THE LOADER............................................................. 39 Available Control Configurations........................................................ 39 Operation (Standard And ACS)............................................................ 39 Operation (SJC) in ‘ISO’ Control Pattern................................................ 40 Operation (SJC) in ‘H’ Control Pattern.................................................. 41 STOPPING THE LOADER......................................................................... 41 Using The Control Levers Or Joysticks................................................... 41 SPEED MANAGEMENT............................................................................ 42 Operation............................................................................... 42 STEERING DRIFT COMPENSATION................................................................. 43 Description............................................................................. 43 Operation............................................................................... 43 HYDRAULIC CONTROLS.......................................................................... 45 Description............................................................................. 45 Standard Controls (Also ACS In FOOT Pedal Mode)......................................... 45 Advanced Control System (ACS) In HAND Control Mode...................................... 46 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 46 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 47 Hydraulic Bucket Positioning............................................................ 47 FRONT Auxiliary Hydraulics Operation.................................................... 48 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 49 REAR Auxiliary Hydraulics Operation..................................................... 49 Secondary Front Auxiliary Hydraulics Operation.......................................... 50 High-Flow Hydraulics Operation.......................................................... 51 Quick Couplers.......................................................................... 51 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 52 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 53 Description............................................................................. 53 DAILY INSPECTION............................................................................ 54 Daily Inspection And Maintenance........................................................ 55 PRE-STARTING PROCEDURE...................................................................... 56 Entering The Loader..................................................................... 56 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 56 Seat Adjustment......................................................................... 57 Seat Belt Adjustment.................................................................... 58 Seat Bar................................................................................ 58 STARTING THE ENGINE......................................................................... 59 Standard Key Panel...................................................................... 59 Deluxe Instrumentation Panel............................................................ 61 Cold Temperature Starting............................................................... 63 Warming The Hydraulic / Hydrostatic System.............................................. 63 MONITORING THE DISPLAY PANELS............................................................... 64 Left Panel.............................................................................. 64 Warning And Shutdown.................................................................... 64 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 65 Procedure............................................................................... 65 Emergency Exit.......................................................................... 66 ATTACHMENTS................................................................................. 67 Choosing The Correct Bucket............................................................. 67 Pallet Forks............................................................................ 67 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 68 Installing And Removing The Attachment (Power Bob-Tach)................................. 70 TRACK CARRIAGE SYSTEM....................................................................... 73 Introduction............................................................................ 73 Compact Track Loader Operating And Maintenance Tips..................................... 73 OPERATING PROCEDURE......................................................................... 75 Inspect The Work Area................................................................... 75 Operating With A Full Bucket............................................................ 75 Operating With An Empty Bucket.......................................................... 76 Filling And Emptying The Bucket (Foot Pedals)........................................... 77 Leveling The Ground Using Float (Foot Pedals)........................................... 78 Digging And Filling A Hole (Foot Pedals)................................................ 78 Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)...................... 79 Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)...................... 80 Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)........................... 81 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)................................... 82 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)................................... 83 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................ 83 TOWING THE LOADER........................................................................... 84 Procedure............................................................................... 84 LIFTING THE LOADER.......................................................................... 85 Single Point Lift....................................................................... 85 Four Point Lift......................................................................... 85 TRANSPORTING THE LOADER ON A TRAILER........................................................ 86 Loading And Unloading................................................................... 86 Fastening............................................................................... 86 PREVENTIVE MAINTENANCE.......................................................................... 87 MAINTENANCE SAFETY.......................................................................... 91 SERVICE SCHEDULE............................................................................ 93 Chart................................................................................... 93 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 94 Inspecting The BICS (Engine STOPPED - Key ON)........................................... 94 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON).... 94 Inspecting The Seat Bar Sensor (Engine RUNNING)......................................... 94 Inspecting The Traction Lock (Engine RUNNING)........................................... 94 Inspecting The Lift Arm Bypass Control.................................................. 94 Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC)........................ 94 SEAT BAR RESTRAINT SYSTEM................................................................... 95 Description............................................................................. 95 Inspecting.............................................................................. 95 Maintaining............................................................................. 95 SEAT BELT................................................................................... 96 Inspection And Maintenance.............................................................. 96 LIFT ARM SUPPORT DEVICE..................................................................... 97 Installing.............................................................................. 97 Removing................................................................................ 98 BACK-UP ALARM SYSTEM........................................................................ 99 Description............................................................................. 99 Inspecting.............................................................................. 99 Adjusting Switch Position............................................................... 99 OPERATOR CAB................................................................................100 Description.............................................................................100 Raising.................................................................................100 Lowering................................................................................101 Cab Door Sensor.........................................................................102 REAR DOOR...................................................................................103 Opening And Closing.....................................................................103 Adjusting...............................................................................103 REAR GRILL..................................................................................103 Removing................................................................................103 Installing..............................................................................103 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................104 Cleaning And Maintenance................................................................104 Filters.................................................................................104 Evaporator / Heater Coil................................................................104 Condenser...............................................................................104 Air Conditioning Lubrication............................................................104 Troubleshooting.........................................................................104 AIR CLEANER SERVICE.........................................................................105 Replacing Filter Elements...............................................................105 FUEL SYSTEM.................................................................................107 Fuel Specifications.....................................................................107 Biodiesel Blend Fuel....................................................................107 Filling The Fuel Tank...................................................................108 Fuel Filter.............................................................................109 Removing Air From The Fuel System.......................................................109 ENGINE LUBRICATION SYSTEM...................................................................110 Checking And Adding Engine Oil..........................................................110 Engine Oil Chart........................................................................110 Removing And Replacing Oil And Filter...................................................110 ENGINE COOLING SYSTEM.......................................................................111 Cleaning................................................................................111 Removing And Replacing Coolant..........................................................112 Checking Level..........................................................................112 ELECTRICAL SYSTEM...........................................................................113 Description.............................................................................113 Fuse And Relay Location / Identification................................................113 Battery Maintenance.....................................................................114 Using A Booster Battery (Jump Starting).................................................115 Removing And Installing Battery.........................................................116 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................117 Checking And Adding Fluid...............................................................117 Hydraulic / Hydrostatic Fluid Chart.....................................................117 Removing And Replacing Hydraulic Fluid..................................................118 Removing And Replacing Hydraulic / Hydrostatic Filter...................................118 Removing And Replacing Case Drain Filters...............................................119 Removing And Replacing Hydraulic Charge Filter..........................................120 Breather Cap............................................................................121 SPARK ARRESTOR MUFFLER......................................................................122 Cleaning Procedure......................................................................122 TRACK TENSION...............................................................................123 Checking................................................................................123 Adjusting...............................................................................123 HYDROSTATIC MOTOR CARRIER...................................................................125 Removing And Replacing Oil..............................................................125 TRACK SPROCKET MAINTENANCE..................................................................125 Tightening Procedure....................................................................125 ALTERNATOR BELT.............................................................................125 Belt Adjustment.........................................................................125 Belt Replacement........................................................................125 AIR CONDITIONING BELT.......................................................................126 Belt Adjustment.........................................................................126 Belt Replacement........................................................................126 DRIVE BELT..................................................................................127 Belt Adjustment.........................................................................127 Belt Replacement........................................................................127 LUBRICATING THE LOADER......................................................................128 Lubrication Locations...................................................................128 TRACK ROLLER AND IDLER LUBRICATION..........................................................129 Procedure...............................................................................129 PIVOT PINS..................................................................................129 Inspection And Maintenance..............................................................129 BOB-TACH (hand lever).......................................................................130 Inspection And Maintenance..............................................................130 BOB-TACH (POWER)............................................................................131 Inspection And Maintenance..............................................................131 LOADER STORAGE AND RETURN TO SERVICE........................................................132 Storage.................................................................................132 Return To Service.......................................................................132 SYSTEM SETUP & ANALYSIS.........................................................................133 DIAGNOSTIC SERVICE CODES....................................................................135 Viewing Service Codes (Standard Key Panel)..............................................135 Viewing Service Codes (Deluxe Instrumentation Panel)....................................135 Service Codes List......................................................................136 CONTROL PANEL SETUP.........................................................................140 Right Panel Setup (Deluxe Instrumentation Panel)........................................140 Attachment Control Information (Deluxe Instrumentation Panel)...........................141 PASSWORD SETUP..............................................................................142 Password Description....................................................................142 Changing The Owner Password.............................................................142 Changing The User Passwords.............................................................143 Password Lockout Feature................................................................143 MAINTENANCE CLOCK...........................................................................144 Description.............................................................................144 Setup...................................................................................144 Reset...................................................................................144 MACHINE SIGN TRANSLATIONS.......................................................................145 SERVICE SCHEDULE (6734534)..................................................................147 WARNING (6728540)...........................................................................150 WARNING (6718396)...........................................................................151 DANGER (6809511)............................................................................151 WARNING (6718397)...........................................................................151 WARNING (6733996)...........................................................................152 WARNING (6737189)...........................................................................152 WARNING (6725370)...........................................................................152 LIFT ARM SUPPORT DEVICE (6706558)...........................................................153 WARNING (7131520)...........................................................................154 WARNING (6737248)...........................................................................155 WARNING (7131521)...........................................................................156 WARNING (6726423)...........................................................................158 WARNING (6704786)...........................................................................158 DANGER (6718392)............................................................................159 DANGER (6718393)............................................................................159 WARNING (6577754)...........................................................................159 WARNING (6718391)...........................................................................159 DANGER (6717343)............................................................................160 WARNING (6804114)...........................................................................160 IMPORTANT (6560573).........................................................................160 SPECIFICATIONS..................................................................................161 (T180) LOADER SPECIFICATIONS................................................................163 Machine Dimensions......................................................................163 Performance.............................................................................164 Engine..................................................................................164 Controls................................................................................164 Drive System............................................................................165 Hydraulic System........................................................................165 Electrical..............................................................................166 Capacities..............................................................................166 Tracks..................................................................................166 Ground Pressure.........................................................................166 WARRANTY........................................................................................167 ALPHABETICAL INDEX..............................................................................171
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