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Bobcat T180 Compact Track Loader Operation & Maintenance Manual SN A3LL36500 & Above – PDF DOWNLOAD
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Bobcat T180 Compact Track Loader Operation & Maintenance Manual SN A3LL36500 & Above – PDF DOWNLOAD
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Description
Bobcat T180 Compact Track Loader Operation & Maintenance Manual SN A3LL36500 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T180 Compact Track Loader Operation & Maintenance Manual SN A3LL36500 & Above – PDF DOWNLOAD
Language : English
Pages : 198
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T180 Compact Track Loader Operation & Maintenance Manual SN A3LL36500 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T180 Compact Track Loader Operation & Maintenance Manual SN A3LL36500 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 LOADER IDENTIFICATION....................................................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 12 Standard Items.......................................................................... 12 Options And Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 High-Flow Attachments................................................................... 13 Special Applications Kit................................................................ 14 Special Applications Kit Inspection And Maintenance..................................... 14 SAFETY & TRAINING RESOURCES..................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 17 Before Operation........................................................................ 17 Safe Operation Is The Operator’s Responsibility......................................... 18 Safe Operation Needs A Qualified Operator............................................... 18 Avoid Silica Dust....................................................................... 19 FIRE PREVENTION............................................................................. 19 Maintenance............................................................................. 19 Operation............................................................................... 19 Electrical.............................................................................. 19 Hydraulic System........................................................................ 20 Fueling................................................................................. 20 Starting................................................................................ 20 Spark Arrester Exhaust System........................................................... 20 Welding And Grinding.................................................................... 20 Fire Extinguishers...................................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 24 OPERATING INSTRUCTIONS.......................................................................... 25 INSTRUMENT PANEL IDENTIFICATION............................................................. 29 Cab Light............................................................................... 29 Left Panel.............................................................................. 30 Display Screen.......................................................................... 32 Standard Key Panel...................................................................... 33 Keyless Start Panel..................................................................... 33 Deluxe Instrumentation Panel............................................................ 34 Side Panel.............................................................................. 35 Front Panel............................................................................. 35 CONTROL IDENTIFICATION...................................................................... 36 Standard Controls....................................................................... 36 Advanced Control System (ACS)........................................................... 37 Selectable Joystick Controls (SJC)...................................................... 38 SEAT BAR RESTRAINT SYSTEM................................................................... 39 Operation............................................................................... 39 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 40 Operation............................................................................... 40 LIFT ARM BYPASS CONTROL..................................................................... 41 Operation............................................................................... 41 PARKING BRAKE............................................................................... 41 Operation............................................................................... 41 TRACTION LOCK OVERRIDE...................................................................... 41 Operation............................................................................... 41 EMERGENCY EXIT.............................................................................. 42 Rear Window............................................................................. 42 Front Door.............................................................................. 42 BACK-UP ALARM SYSTEM........................................................................ 43 Description............................................................................. 43 Operation............................................................................... 43 ENGINE SPEED CONTROL........................................................................ 44 Operation............................................................................... 44 DRIVING AND STEERING THE LOADER............................................................. 45 Available Control Configurations........................................................ 45 Operation (Standard And ACS)............................................................ 45 Operation (SJC) In ‘ISO’ Control Pattern................................................ 46 Operation (SJC) In ‘H’ Control Pattern.................................................. 47 STOPPING THE LOADER......................................................................... 47 Using The Control Levers Or Joysticks................................................... 47 SPEED MANAGEMENT............................................................................ 48 Operation............................................................................... 48 Changing The Factory Default Setting.................................................... 49 DRIVE RESPONSE.............................................................................. 50 Description............................................................................. 50 Operation............................................................................... 50 STEERING DRIFT COMPENSATION................................................................. 52 Description............................................................................. 52 Operation............................................................................... 52 LIFT AND TILT COMPENSATION.................................................................. 54 Description............................................................................. 54 Operation............................................................................... 54 Operation (ACS)......................................................................... 55 Operation (SJC)......................................................................... 56 HYDRAULIC CONTROLS.......................................................................... 57 Description............................................................................. 57 Standard Controls (Also ACS In FOOT Pedal Mode)......................................... 57 Advanced Control System (ACS) In HAND Control Mode...................................... 58 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 58 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 59 Hydraulic Bucket Positioning............................................................ 59 FRONT Auxiliary Hydraulics Operation.................................................... 60 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 61 REAR Auxiliary Hydraulics Operation..................................................... 62 Secondary Front Auxiliary Hydraulics Operation.......................................... 63 High-Flow Hydraulics Operation.......................................................... 64 Quick Couplers.......................................................................... 64 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 65 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 66 Description............................................................................. 66 DAILY INSPECTION............................................................................ 67 Daily Inspection And Maintenance........................................................ 68 PRE-STARTING PROCEDURE...................................................................... 69 Entering The Loader..................................................................... 69 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 69 Seat Adjustment......................................................................... 70 Seat Belt Adjustment.................................................................... 71 Seat Bar................................................................................ 71 STARTING THE ENGINE......................................................................... 72 Standard Key Panel...................................................................... 72 Keyless Start Panel..................................................................... 74 Deluxe Instrumentation Panel............................................................ 76 Cold Temperature Starting............................................................... 78 Warming The Hydraulic / Hydrostatic System.............................................. 78 MONITORING THE DISPLAY PANELS............................................................... 79 Left Panel.............................................................................. 79 Warning And Shutdown.................................................................... 79 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 80 Procedure............................................................................... 80 COUNTERWEIGHTS.............................................................................. 81 Description............................................................................. 81 Effect On The Loader And Loader Operation............................................... 81 When To Consider Using Counterweights................................................... 81 When To Consider Removing Counterweights................................................ 81 Accessories That Affect Machine Weight.................................................. 81 ATTACHMENTS................................................................................. 82 Choosing The Correct Bucket............................................................. 82 Pallet Forks............................................................................ 82 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 83 Installing And Removing The Attachment (Power Bob-Tach)................................. 85 TRACK UNDERCARRIAGE SYSTEM.................................................................. 88 Introduction............................................................................ 88 Compact Track Loader Operating And Maintenance Tips..................................... 88 OPERATING PROCEDURE......................................................................... 90 Inspect The Work Area................................................................... 90 Basic Operating Instructions............................................................ 90 Driving On Public Roads................................................................. 90 Operating With A Full Bucket............................................................ 91 Operating With An Empty Bucket.......................................................... 91 Filling And Emptying The Bucket (Foot Pedals)........................................... 92 Leveling The Ground Using Float (Foot Pedals)........................................... 93 Digging And Filling A Hole (Foot Pedals)................................................ 93 Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)...................... 94 Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)...................... 95 Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)........................... 96 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)................................... 97 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)................................... 98 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................ 98 TOWING THE LOADER........................................................................... 99 Procedure............................................................................... 99 LIFTING THE LOADER..........................................................................100 Single-Point Lift.......................................................................100 Four-Point Lift.........................................................................100 TRANSPORTING THE LOADER ON A TRAILER........................................................101 Loading And Unloading...................................................................101 Fastening...............................................................................101 PREVENTIVE MAINTENANCE..........................................................................103 MAINTENANCE SAFETY..........................................................................107 SERVICE SCHEDULE............................................................................109 Chart...................................................................................109 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................110 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................110 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....110 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................110 Inspecting The Traction Lock (Engine RUNNING)...........................................110 Inspecting The Lift Arm Bypass Control..................................................110 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................110 SEAT BAR RESTRAINT SYSTEM...................................................................111 Description.............................................................................111 Inspecting..............................................................................111 Maintaining.............................................................................111 SEAT BELT...................................................................................112 Inspection And Maintenance..............................................................112 LIFT ARM SUPPORT DEVICE.....................................................................113 Installing..............................................................................113 Removing................................................................................114 BACK-UP ALARM SYSTEM........................................................................115 Description.............................................................................115 Inspecting..............................................................................115 Adjusting Switch Position...............................................................115 OPERATOR CAB................................................................................116 Description.............................................................................116 Raising.................................................................................116 Lowering................................................................................117 Cab Door Sensor.........................................................................118 REAR DOOR (TAILGATE)........................................................................119 Opening And Closing.....................................................................119 Adjusting...............................................................................119 REAR GRILLE.................................................................................119 Removing................................................................................119 Installing..............................................................................119 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................120 Cleaning And Maintenance................................................................120 Filters.................................................................................120 Evaporator / Heater Coil................................................................120 Condenser...............................................................................120 Air Conditioning Lubrication............................................................120 Troubleshooting.........................................................................120 AIR CLEANER SERVICE.........................................................................121 Replacing Filter Elements...............................................................121 FUEL SYSTEM.................................................................................123 Fuel Specifications.....................................................................123 Biodiesel Blend Fuel....................................................................123 Filling The Fuel Tank...................................................................124 Fuel Filter.............................................................................125 Removing Air From The Fuel System.......................................................125 ENGINE LUBRICATION SYSTEM...................................................................126 Checking And Adding Engine Oil..........................................................126 Engine Oil Chart........................................................................126 Removing And Replacing Oil And Filter...................................................126 ENGINE COOLING SYSTEM.......................................................................127 Cleaning................................................................................127 Removing And Replacing Coolant..........................................................128 Checking Level..........................................................................128 ELECTRICAL SYSTEM...........................................................................129 Description.............................................................................129 Fuse And Relay Location / Identification................................................129 Battery Maintenance.....................................................................130 Using A Booster Battery (Jump Starting).................................................131 Removing And Installing Battery.........................................................132 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................133 Checking And Adding Fluid...............................................................133 Hydraulic / Hydrostatic Fluid Chart.....................................................133 Removing And Replacing Hydraulic Fluid..................................................134 Removing And Replacing Hydraulic / Hydrostatic Filter...................................134 Removing And Replacing Case Drain Filters...............................................135 Removing And Replacing Hydraulic Charge Filter..........................................136 Breather Cap............................................................................137 SPARK ARRESTER MUFFLER......................................................................138 Cleaning Procedure......................................................................138 TRACK TENSION...............................................................................139 Description.............................................................................139 Checking (Solid-Mounted Undercarriage)..................................................140 Adjusting (Solid-Mounted Undercarriage).................................................141 Checking (Roller Suspension Undercarriage)..............................................142 Adjusting (Roller Suspension Undercarriage).............................................143 HYDROSTATIC DRIVE MOTOR.....................................................................144 Removing And Replacing Oil..............................................................144 TRACK SPROCKET MAINTENANCE..................................................................144 Tightening Procedure....................................................................144 ALTERNATOR BELT.............................................................................145 Belt Adjustment.........................................................................145 Belt Replacement........................................................................145 AIR CONDITIONING BELT.......................................................................146 Belt Adjustment.........................................................................146 Belt Replacement........................................................................146 DRIVE BELT..................................................................................147 Belt Adjustment.........................................................................147 Belt Replacement........................................................................149 LUBRICATING THE LOADER......................................................................150 Lubrication Locations...................................................................150 TRACK ROLLER AND IDLER LUBRICATION..........................................................151 Procedure...............................................................................151 PIVOT PINS..................................................................................151 Inspection And Maintenance..............................................................151 BOB-TACH (HAND LEVER).......................................................................152 Inspection And Maintenance..............................................................152 BOB-TACH (POWER)............................................................................153 Inspection And Maintenance..............................................................153 LOADER STORAGE AND RETURN TO SERVICE........................................................154 Storage.................................................................................154 Return To Service.......................................................................154 SYSTEM SETUP & ANALYSIS.........................................................................155 DIAGNOSTIC SERVICE CODES....................................................................157 Viewing Service Codes...................................................................157 Service Codes List......................................................................158 CONTROL PANEL SETUP.........................................................................163 Right Panel Setup (Deluxe Instrumentation Panel)........................................163 Attachment Control Information (Deluxe Instrumentation Panel)...........................164 PASSWORD SETUP (KEYLESS START PANEL)........................................................165 Password Description....................................................................165 Changing The Owner Password.............................................................165 Password Lockout Feature................................................................165 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................166 Password Description....................................................................166 Changing The Owner Password.............................................................166 Changing The User Passwords.............................................................167 Password Lockout Feature................................................................167 MAINTENANCE CLOCK...........................................................................168 Description.............................................................................168 Setup...................................................................................168 Reset...................................................................................168 MACHINE SIGN TRANSLATIONS.......................................................................169 MACHINE SIGN TRANSLATIONS...................................................................171 Service Schedule (6734534)..............................................................171 Warning (6728540).......................................................................174 Warning (6718396).......................................................................175 Danger (6809511)........................................................................175 Warning (6718397).......................................................................175 Warning (6737189).......................................................................176 Warning (6725370).......................................................................176 Warning (6737248).......................................................................176 Lift Arm Support Device (6706558).......................................................177 Warning (7131520).......................................................................178 Important (6560573).....................................................................179 Warning (7131521).......................................................................180 Warning (7160879).......................................................................181 Warning (6577754).......................................................................182 Danger (6718392)........................................................................183 Danger (6718393)........................................................................183 Warning (6718391).......................................................................183 Danger (6717343)........................................................................183 Warning (7168019).......................................................................184 Warning (7142141).......................................................................185 SPECIFICATIONS..................................................................................187 (T180) LOADER SPECIFICATIONS................................................................189 Machine Dimensions......................................................................189 Performance.............................................................................190 Engine..................................................................................190 Drive System............................................................................190 Controls................................................................................191 Hydraulic System........................................................................191 Electrical..............................................................................192 Capacities..............................................................................192 Tracks..................................................................................192 Ground Pressure.........................................................................192 WARRANTY........................................................................................193 WARRANTY....................................................................................195 ALPHABETICAL INDEX..............................................................................197
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