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Bobcat T180 Turbo T180 Turbo High Flow Operation & Maintenance Manual SN 524211001 & Above – PDF DOWNLOAD
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Bobcat T180 Turbo T180 Turbo High Flow Operation & Maintenance Manual SN 524211001 & Above – PDF DOWNLOAD
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Description
Bobcat T180 Turbo T180 Turbo High Flow Operation & Maintenance Manual SN 524211001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T180 Turbo T180 Turbo High Flow Operation & Maintenance Manual SN 524211001 & Above – PDF DOWNLOAD
Language : English
Pages : 138
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T180 Turbo T180 Turbo High Flow Operation & Maintenance Manual SN 524211001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T180 Turbo T180 Turbo High Flow Operation & Maintenance Manual SN 524211001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED................................................... 9 REGULAR MAINTENANCE ITEMS................................................................... 9 MOTOR OIL................................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 MACHINE IDENTIFICATION...................................................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 12 Standard Items.......................................................................... 12 Options and Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 SAFETY.......................................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 17 Before Operation........................................................................ 17 Safe Operation Is The Operator’s Responsibility......................................... 18 Safe Operation Needs A Qualified Operator............................................... 18 Fire Prevention......................................................................... 19 MACHINE SIGNS (DECALS)...................................................................... 20 INSTRUMENT PANEL IDENTIFICATION............................................................. 25 Left Panel.............................................................................. 25 Right Panel (Standard - With Key Switch)................................................ 26 Right Panel (Deluxe - With Keyless Start)............................................... 27 Option And Field Accessory Panels (If Equipped)......................................... 29 Cab Light............................................................................... 30 LIFT ARM BY-PASS CONTROL.................................................................... 30 Operation............................................................................... 30 TRACTION LOCK OVERRIDE...................................................................... 30 Operation............................................................................... 30 ENGINE SPEED CONTROL........................................................................ 31 Operation............................................................................... 31 PARKING BRAKE............................................................................... 31 Operation............................................................................... 31 DRIVING AND STEERING THE LOADER............................................................. 32 Available Controls Configurations....................................................... 32 Operation (Standard and ACS)............................................................ 32 STOPPING THE BOBCAT LOADER.................................................................. 32 Using The Steering Levers............................................................... 32 SEAT BAR RESTRAINT SYSTEM................................................................... 33 Operation............................................................................... 33 HYDRAULIC CONTROLS.......................................................................... 34 Operation............................................................................... 34 Standard Controls (Also ACS - Foot Pedal Selected)...................................... 34 Advanced Control System (ACS) (HAND Control Selected)................................... 35 Quick Couplers.......................................................................... 36 Releasing Hydraulic Pressure (Loader and Attachment).................................... 36 Auxiliary Hydraulics Button - VARIABLE FLOW............................................. 37 Auxiliary Hydraulics Button - MAXIMUM FLOW ONLY......................................... 37 Auxiliary Hydraulics Button - DISENGAGE................................................. 37 FRONT Auxiliary Hydraulics Operation - VARIABLE FLOW.................................... 37 FRONT Auxiliary Hydraulics Operation - MAXIMUM FLOW..................................... 37 FRONT Auxiliary Hydraulics Operation - CONTINUOUS FLOW.................................. 37 REAR Auxiliary Hydraulics Operation (If Equipped)....................................... 38 High-Flow Hydraulics Operation (If Equipped)............................................ 38 Attachment Control Device (ACD) (If Equipped)........................................... 39 Secondary Front Auxiliary Hydraulics (If Equipped)...................................... 39 Bucket Position Valve Operation (If Equipped)........................................... 40 DAILY INSPECTION............................................................................ 41 Daily Inspection and Maintenance........................................................ 41 PRE-STARTING PROCEDURES..................................................................... 42 Before Starting The Engine.............................................................. 42 STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH)............................................ 44 Procedure............................................................................... 44 STARTING THE ENGINE (DELUXE PANEL, KEYLESS START)........................................... 46 Procedure............................................................................... 46 Cold Temperature Starting............................................................... 47 WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM.................................................... 48 Procedure............................................................................... 48 STOPPING THE ENGINE......................................................................... 49 Procedure............................................................................... 49 MONITORING THE DISPLAY PANEL................................................................ 50 Standard Panel.......................................................................... 50 Deluxe Panel............................................................................ 50 WARNING and SHUTDOWN.................................................................... 50 ATTACHMENTS AND BUCKETS..................................................................... 51 Choosing The Correct Bucket............................................................. 51 Pallet Forks............................................................................ 52 Hand Lever Bob-Tach - Installing The Bucket Or Attachment............................... 52 Hand Lever Bob-Tach - Removing The Bucket Or Attachment................................. 54 Power Bob-Tach - Installing The Bucket Or Attachment.................................... 55 Power Bob-Tach - Removing The Bucket Or Attachment...................................... 56 OPERATING PROCEDURE......................................................................... 57 Operating With A Full Bucket............................................................ 57 Operating With An Empty Bucket.......................................................... 58 Compact Track Loader Operating Tips..................................................... 59 Foot Pedal Machines..................................................................... 60 Hand Control Machines (ACS)............................................................. 62 PARKING THE BOBCAT LOADER................................................................... 64 Procedure............................................................................... 64 TOWING THE LOADER........................................................................... 64 Towing Procedure........................................................................ 64 TRANSPORTING THE BOBCAT LOADER.............................................................. 65 Loading Onto Transport Vehicle.......................................................... 65 Fastening To Transport Vehicle.......................................................... 65 LIFTING THE LOADER.......................................................................... 66 Single Point Lift....................................................................... 66 Four Point Lift......................................................................... 66 PREVENTIVE MAINTENANCE.......................................................................... 67 MAINTENANCE SAFETY.......................................................................... 71 SERVICE SCHEDULE............................................................................ 73 Chart................................................................................... 73 LIFT ARM SUPPORT DEVICE..................................................................... 74 Engaging The Lift Arm Support Device.................................................... 74 Disengaging The Lift Arm Support Device................................................. 75 HEATER AND AIR CONDITIONING................................................................. 76 Cleaning And Maintenance................................................................ 76 Adjusting The Air Conditioner Belt...................................................... 77 OPERATOR CAB................................................................................ 78 Raising The Operator Cab................................................................ 78 Lowering The Operator Cab............................................................... 79 Cab Door Sensor......................................................................... 79 Emergency Exit.......................................................................... 80 SEAT BELT................................................................................... 81 Inspection and Maintenance.............................................................. 81 SEAT BAR RESTRAINT SYSTEM................................................................... 82 Inspecting The Seat Bar................................................................. 82 Maintaining The Seat Bar................................................................ 82 BOCAT INTERLOCK CONTROL SYSTEM (BICS)....................................................... 83 Inspecting The BICS Controller (Engine Stopped - Key ON)................................ 83 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON).... 83 Inspecting The Seat Bar Sensor (Engine RUNNING)......................................... 83 Inspecting The Traction Lock (Engine RUNNING)........................................... 83 Inspecting The Lift Arm By-Pass Control................................................. 83 Inspecting Deactivation Of Lift And Tilt Functions (ACS)................................ 83 TRACK TENSION............................................................................... 84 Adjusting (Increase Track Tension)...................................................... 84 Adjusting (Decrease Track Tension)...................................................... 85 TRACK SPROCKET MAINTENANCE.................................................................. 86 HYDROSTATIC MOTOR CARRIER LUBRICATION....................................................... 86 TRACK ROLLER AND IDLER LUBRICATION.......................................................... 86 REAR DOOR................................................................................... 87 Opening And Closing The Rear Door....................................................... 87 Adjusting The Rear Door Latch........................................................... 87 REAR GRILL.................................................................................. 88 Removing................................................................................ 88 Installing.............................................................................. 88 AIR CLEANER SERVICE......................................................................... 89 Replacing Filter Elements............................................................... 89 FUEL SYSTEM................................................................................. 90 Fuel Specifications..................................................................... 90 Filling The Fuel Tank................................................................... 90 Fuel Filter............................................................................. 91 Removing Air From The Fuel System....................................................... 91 ENGINE LUBRICATION SYSTEM................................................................... 92 Checking Engine Oil..................................................................... 92 Replacing The Oil And Filter............................................................ 92 ENGINE COOLING SYSTEM....................................................................... 93 Cleaning The Cooling System............................................................. 93 Checking Coolant Level And Adding Coolant............................................... 93 Replacing The Coolant................................................................... 94 ALTERNATOR BELT............................................................................. 94 Adjusting The Alternator Belt........................................................... 94 ELECTRICAL SYSTEM........................................................................... 95 Description............................................................................. 95 Cleaning Battery and Terminals.......................................................... 95 Fuse Location........................................................................... 96 Using A Booster Battery (Jump Starting)................................................. 97 Removing And Installing The Battery..................................................... 98 HYDRAULIC / HYDROSTATIC SYSTEM.............................................................. 99 Checking And Adding Fluid............................................................... 99 Replacing Hydraulic/Hydrostatic Filter.................................................. 99 Replacing Hydraulic Fluid and Case Drain Filters........................................100 Hydraulic Breather......................................................................101 FAN GEARBOX.................................................................................101 Checking And Maintaining................................................................101 DRIVE BELT..................................................................................102 Adjusting The Drive Belt................................................................102 Replacing The Drive Belt................................................................102 SPARK ARRESTOR MUFFLER......................................................................103 LUBRICATING THE BOBCAT LOADER...............................................................104 Lubrication Locations...................................................................104 PIVOT PINS..................................................................................105 Inspection And Maintenance..............................................................105 BOB-TACH (HAND LEVER).......................................................................106 Inspection And Maintenance..............................................................106 BOB-TACH (POWER) (OPTIONAL).................................................................107 Inspection And Maintenance..............................................................107 SYSTEM SETUP & ANALYSIS.........................................................................109 BICS SYSTEM.................................................................................111 Troubleshooting Guide...................................................................111 DIAGNOSTICS SERVICE CODES...................................................................112 Display.................................................................................112 Number Codes List.......................................................................113 DELUXE INSTRUMENT PANEL SETUP...............................................................117 Deluxe Panel Upgrade....................................................................117 Deluxe Panel Setup......................................................................118 Passwords (Deluxe)......................................................................118 SHUTDOWN FEATURE............................................................................120 SERVICE CLOCK RESET.........................................................................120 MACHINE SIGN TRANSLATIONS.......................................................................121 SERVICE SCHEDULE (6734534)..................................................................123 WARNING (6728540)...........................................................................124 WARNING (6577754)...........................................................................125 WARNING (6718391)...........................................................................125 WARNING (6732696)...........................................................................125 DANGER (6718392)............................................................................126 LIFT ARM SUPPORT DEVICE (6706558)...........................................................126 DANGER (6718393)............................................................................126 DANGER (6717343)............................................................................127 IMPORTANT (6560573).........................................................................127 SPECIFICATIONS..................................................................................129 LOADER SPECIFICATIONS (T180)................................................................131 Machine Dimensions......................................................................131 Performance.............................................................................132 Controls................................................................................132 Engine..................................................................................132 Hydraulic System........................................................................133 Electrical..............................................................................133 Drive System............................................................................134 Capacities..............................................................................134 ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS..............................................135 WARRANTY........................................................................................137
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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