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Bobcat T190 Compact Track Loader Operation & Maintenance Manual 6987017 – PDF DOWNLOAD
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Bobcat T190 Compact Track Loader Operation & Maintenance Manual 6987017 – PDF DOWNLOAD
S/N A3LN11001 – A3LN36499
S/N A3LP11001 – A3LP36499
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Description
Bobcat T190 Compact Track Loader Operation & Maintenance Manual 6987017 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T190 Compact Track Loader Operation & Maintenance Manual 6987017 – PDF DOWNLOAD
Language : English
Pages : 200
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T190 Compact Track Loader Operation & Maintenance Manual 6987017 – PDF DOWNLOAD
S/N A3LN11001 – A3LN36499
S/N A3LP11001 – A3LP36499
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T190 Compact Track Loader Operation & Maintenance Manual 6987017 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 LOADER IDENTIFICATION....................................................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 12 Standard Items.......................................................................... 12 Options And Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 High-Flow Attachments................................................................... 13 Special Applications Kit................................................................ 14 Special Applications Kit Inspection And Maintenance..................................... 14 SAFETY & TRAINING RESOURCES..................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 17 Before Operation........................................................................ 17 Safe Operation Is The Operator’s Responsibility......................................... 18 Safe Operation Needs A Qualified Operator............................................... 18 Avoid Silica Dust....................................................................... 19 FIRE PREVENTION............................................................................. 19 Maintenance............................................................................. 19 Operation............................................................................... 19 Electrical.............................................................................. 19 Hydraulic System........................................................................ 20 Fueling................................................................................. 20 Starting................................................................................ 20 Spark Arrestor Exhaust System........................................................... 20 Welding And Grinding.................................................................... 20 Fire Extinguishers...................................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 24 OPERATING INSTRUCTIONS.......................................................................... 25 INSTRUMENT PANEL IDENTIFICATION............................................................. 29 Cab Light............................................................................... 29 Left Panel.............................................................................. 30 Display Screen.......................................................................... 32 Standard Key Panel...................................................................... 33 Keyless Start Panel..................................................................... 33 Deluxe Instrumentation Panel............................................................ 34 Side Panel.............................................................................. 35 Front Panel............................................................................. 35 CONTROL IDENTIFICATION...................................................................... 36 Standard Controls....................................................................... 36 Advanced Control System (ACS)........................................................... 37 Selectable Joystick Controls (SJC)...................................................... 38 SEAT BAR RESTRAINT SYSTEM................................................................... 39 Operation............................................................................... 39 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 40 Operation............................................................................... 40 LIFT ARM BYPASS CONTROL..................................................................... 41 Operation............................................................................... 41 PARKING BRAKE............................................................................... 41 Operation............................................................................... 41 TRACTION LOCK OVERRIDE...................................................................... 41 Operation............................................................................... 41 EMERGENCY EXIT.............................................................................. 42 Rear Window............................................................................. 42 Front Door.............................................................................. 42 BACK-UP ALARM SYSTEM........................................................................ 43 Description............................................................................. 43 Operation............................................................................... 43 ENGINE SPEED CONTROL........................................................................ 44 Operation............................................................................... 44 DRIVING AND STEERING THE LOADER............................................................. 45 Available Control Configurations........................................................ 45 Operation (Standard And ACS)............................................................ 45 Operation (SJC) In ‘ISO’ Control Pattern................................................ 46 Operation (SJC) In ‘H’ Control Pattern.................................................. 47 STOPPING THE LOADER......................................................................... 47 Using The Control Levers Or Joysticks................................................... 47 SPEED MANAGEMENT............................................................................ 48 Operation............................................................................... 48 Changing The Factory Default Setting.................................................... 49 DRIVE RESPONSE.............................................................................. 50 Description............................................................................. 50 Operation............................................................................... 50 STEERING DRIFT COMPENSATION................................................................. 52 Description............................................................................. 52 Operation............................................................................... 52 HYDRAULIC CONTROLS.......................................................................... 54 Description............................................................................. 54 Standard Controls (Also ACS In FOOT Pedal Mode)......................................... 54 Advanced Control System (ACS) In HAND Control Mode...................................... 55 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 55 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 56 Hydraulic Bucket Positioning............................................................ 56 FRONT Auxiliary Hydraulics Operation.................................................... 57 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 58 REAR Auxiliary Hydraulics Operation..................................................... 58 Secondary Front Auxiliary Hydraulics Operation.......................................... 59 High-Flow Hydraulics Operation.......................................................... 60 Quick Couplers.......................................................................... 60 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 61 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 62 Description............................................................................. 62 DAILY INSPECTION............................................................................ 63 Daily Inspection And Maintenance........................................................ 64 PRE-STARTING PROCEDURE...................................................................... 65 Entering The Loader..................................................................... 65 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 65 Seat Adjustment......................................................................... 66 Seat Belt Adjustment.................................................................... 67 Seat Bar................................................................................ 67 STARTING THE ENGINE......................................................................... 68 Standard Key Panel...................................................................... 68 Keyless Start Panel..................................................................... 70 Deluxe Instrumentation Panel............................................................ 72 Cold Temperature Starting............................................................... 74 Warming The Hydraulic / Hydrostatic System.............................................. 74 MONITORING THE DISPLAY PANELS............................................................... 75 Left Panel.............................................................................. 75 Warning And Shutdown.................................................................... 75 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 76 Procedure............................................................................... 76 COUNTERWEIGHTS.............................................................................. 77 Description............................................................................. 77 Effect On The Loader And Loader Operation............................................... 77 When To Consider Using Counterweights................................................... 77 When To Consider Removing Counterweights................................................ 77 Accessories That Affect Machine Weight.................................................. 77 ATTACHMENTS................................................................................. 78 Choosing The Correct Bucket............................................................. 78 Pallet Forks............................................................................ 78 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 79 Installing And Removing The Attachment (Power Bob-Tach)................................. 81 TRACK UNDERCARRIAGE SYSTEM.................................................................. 84 Introduction............................................................................ 84 Compact Track Loader Operating And Maintenance Tips..................................... 84 OPERATING PROCEDURE......................................................................... 86 Inspect The Work Area................................................................... 86 Basic Operating Instructions............................................................ 86 Driving On Public Roads................................................................. 86 Operating With A Full Bucket............................................................ 87 Operating With An Empty Bucket.......................................................... 87 Filling And Emptying The Bucket (Foot Pedals)........................................... 88 Leveling The Ground Using Float (Foot Pedals)........................................... 89 Digging And Filling A Hole (Foot Pedals)................................................ 89 Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)...................... 90 Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)...................... 91 Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)........................... 92 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)................................... 93 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)................................... 94 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................ 94 TOWING THE LOADER........................................................................... 95 Procedure............................................................................... 95 LIFTING THE LOADER.......................................................................... 96 Single Point Lift....................................................................... 96 Four Point Lift......................................................................... 96 TRANSPORTING THE LOADER ON A TRAILER........................................................ 97 Loading And Unloading................................................................... 97 Fastening............................................................................... 97 PREVENTIVE MAINTENANCE.......................................................................... 99 MAINTENANCE SAFETY..........................................................................103 SERVICE SCHEDULE............................................................................105 Chart...................................................................................105 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)......................................................106 Inspecting The BICS (Engine STOPPED - Key ON)...........................................106 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....106 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................106 Inspecting The Traction Lock (Engine RUNNING)...........................................106 Inspecting The Lift Arm Bypass Control..................................................106 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................106 SEAT BAR RESTRAINT SYSTEM...................................................................107 Description.............................................................................107 Inspecting..............................................................................107 Maintaining.............................................................................107 SEAT BELT...................................................................................108 Inspection And Maintenance..............................................................108 LIFT ARM SUPPORT DEVICE.....................................................................109 Installing..............................................................................109 Removing................................................................................110 BACK-UP ALARM SYSTEM........................................................................111 Description.............................................................................111 Inspecting..............................................................................111 Adjusting Switch Position...............................................................111 OPERATOR CAB................................................................................112 Description.............................................................................112 Raising.................................................................................112 Lowering................................................................................113 Cab Door Sensor.........................................................................114 REAR DOOR (TAILGATE)........................................................................115 Opening And Closing.....................................................................115 Adjusting...............................................................................115 REAR GRILL..................................................................................115 Removing................................................................................115 Installing..............................................................................115 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................116 Cleaning And Maintenance................................................................116 Filters.................................................................................116 Evaporator / Heater Coil................................................................116 Condenser...............................................................................116 Air Conditioning Lubrication............................................................116 Troubleshooting.........................................................................116 AIR CLEANER SERVICE.........................................................................117 Replacing Filter Elements...............................................................117 FUEL SYSTEM.................................................................................119 Fuel Specifications.....................................................................119 Biodiesel Blend Fuel....................................................................119 Filling The Fuel Tank...................................................................120 Fuel Filter.............................................................................121 Removing Air From The Fuel System.......................................................121 ENGINE LUBRICATION SYSTEM...................................................................122 Checking And Adding Engine Oil..........................................................122 Engine Oil Chart........................................................................122 Removing And Replacing Oil And Filter...................................................122 ENGINE COOLING SYSTEM.......................................................................123 Cleaning................................................................................123 Removing And Replacing Coolant..........................................................124 Checking Level..........................................................................124 ELECTRICAL SYSTEM...........................................................................125 Description.............................................................................125 Fuse And Relay Location / Identification................................................125 Battery Maintenance.....................................................................126 Using A Booster Battery (Jump Starting).................................................127 Removing And Installing Battery.........................................................128 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................129 Checking And Adding Fluid...............................................................129 Hydraulic / Hydrostatic Fluid Chart.....................................................129 Removing And Replacing Hydraulic Fluid..................................................130 Removing And Replacing Hydraulic / Hydrostatic Filter...................................130 Removing And Replacing Case Drain Filters...............................................131 Removing And Replacing Hydraulic Charge Filter..........................................132 Breather Cap............................................................................133 SPARK ARRESTER MUFFLER......................................................................134 Cleaning Procedure......................................................................134 TRACK TENSION...............................................................................135 Description.............................................................................135 Checking (Earlier Model Solid-Mounted Undercarriage)....................................136 Adjusting (Earlier Model Solid-Mounted Undercarriage)...................................136 Checking (Later Model Solid-Mounted Undercarriage)......................................138 Adjusting (Later Model Solid-Mounted Undercarriage).....................................139 Checking (Roller Suspension Undercarriage)..............................................140 Adjusting (Roller Suspension Undercarriage).............................................141 HYDROSTATIC DRIVE MOTOR.....................................................................142 Removing And Replacing Oil..............................................................142 TRACK SPROCKET MAINTENANCE..................................................................142 Tightening Procedure....................................................................142 ALTERNATOR BELT.............................................................................143 Belt Adjustment.........................................................................143 Belt Replacement........................................................................143 AIR CONDITIONING BELT.......................................................................144 Belt Adjustment.........................................................................144 Belt Replacement........................................................................144 DRIVE BELT..................................................................................145 Belt Adjustment.........................................................................145 Belt Replacement........................................................................147 LUBRICATING THE LOADER......................................................................148 Lubrication Locations...................................................................148 TRACK ROLLER AND IDLER LUBRICATION..........................................................150 Procedure...............................................................................150 PIVOT PINS..................................................................................150 Inspection And Maintenance..............................................................150 BOB-TACH (HAND LEVER).......................................................................151 Inspection And Maintenance..............................................................151 BOB-TACH (POWER)............................................................................152 Inspection And Maintenance..............................................................152 LOADER STORAGE AND RETURN TO SERVICE........................................................153 Storage.................................................................................153 Return To Service.......................................................................153 SYSTEM SETUP & ANALYSIS.........................................................................155 DIAGNOSTIC SERVICE CODES....................................................................157 Viewing Service Codes (Standard Key Panel And Keyless Start Panel)......................157 Viewing Service Codes (Deluxe Instrumentation Panel)....................................157 Service Codes List......................................................................158 CONTROL PANEL SETUP.........................................................................162 Right Panel Setup (Deluxe Instrumentation Panel)........................................162 Attachment Control Information (Deluxe Instrumentation Panel)...........................163 PASSWORD SETUP (KEYLESS START PANEL)........................................................164 Password Description....................................................................164 Changing The Owner Password.............................................................164 Password Lockout Feature................................................................164 PASSWORD SETUP (DELUXE INSRUMENTATION PANEL)................................................165 Password Description....................................................................165 Changing The Owner Password.............................................................165 Changing The User Passwords.............................................................166 Password Lockout Feature................................................................166 MAINTENANCE CLOCK...........................................................................167 Description.............................................................................167 Setup...................................................................................167 Reset...................................................................................167 MACHINE SIGN TRANSLATIONS.......................................................................169 SERVICE SCHEDULE (6734534)..................................................................171 WARNING (6728540)...........................................................................174 WARNING (6718396)...........................................................................175 DANGER (6809511)............................................................................175 WARNING (6718397)...........................................................................175 WARNING (6733996)...........................................................................176 WARNING (6737189)...........................................................................176 WARNING (6725370)...........................................................................176 LIFT ARM SUPPORT DEVICE (6719018)...........................................................177 WARNING (7131520)...........................................................................178 WARNING (6737248)...........................................................................179 WARNING (7131521)...........................................................................180 WARNING (7160879)...........................................................................181 WARNING (6726423)...........................................................................182 WARNING (6704786)...........................................................................182 WARNING (6577754)...........................................................................182 DANGER (6718392)............................................................................183 DANGER (6718393)............................................................................183 WARNING (6718391)...........................................................................183 DANGER (6717343)............................................................................183 WARNING (6804114)...........................................................................184 IMPORTANT (6560573).........................................................................184 IMPORTANT (6709030).........................................................................185 SPECIFICATIONS..................................................................................187 (T190) LOADER SPECIFICATIONS................................................................189 Machine Dimensions......................................................................189 Performance.............................................................................190 Engine..................................................................................190 Drive System............................................................................190 Controls................................................................................191 Hydraulic System........................................................................191 Electrical..............................................................................192 Capacities..............................................................................192 Tracks..................................................................................192 Ground Pressure.........................................................................192 WARRANTY........................................................................................193 WARRANTY....................................................................................195 ALPHABETICAL INDEX..............................................................................197
Need help? Contact: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
