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Bobcat T190 Compact Track Loader Operation & Maintenance Manual SN A3LP36500 & Above – PDF DOWNLOAD
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Bobcat T190 Compact Track Loader Operation & Maintenance Manual SN A3LP36500 & Above – PDF DOWNLOAD
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Description
Bobcat T190 Compact Track Loader Operation & Maintenance Manual SN A3LP36500 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T190 Compact Track Loader Operation & Maintenance Manual SN A3LP36500 & Above – PDF DOWNLOAD
Language : English
Pages : 196
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T190 Compact Track Loader Operation & Maintenance Manual SN A3LP36500 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T190 Compact Track Loader Operation & Maintenance Manual SN A3LP36500 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 DECLARATION OF CONFORMITY................................................................... 9 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 11 REGULAR MAINTENANCE ITEMS................................................................... 11 LUBRICANTS AND FLUIDS....................................................................... 12 SERIAL NUMBER LOCATIONS..................................................................... 13 Loader Serial Number.................................................................... 13 Engine Serial Number.................................................................... 13 DELIVERY REPORT............................................................................. 13 LOADER IDENTIFICATION....................................................................... 14 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 15 Standard Items.......................................................................... 15 Options And Accessories................................................................. 15 Buckets Available....................................................................... 16 Attachments............................................................................. 16 High-Flow Attachments................................................................... 16 Special Applications Kit................................................................ 17 Special Applications Kit Inspection And Maintenance..................................... 17 SAFETY & TRAINING RESOURCES..................................................................... 19 SAFETY INSTRUCTIONS......................................................................... 21 Before Operation........................................................................ 21 Safe Operation Is The Operator’s Responsibility......................................... 22 Safe Operation Needs A Qualified Operator............................................... 22 Avoid Silica Dust....................................................................... 23 FIRE PREVENTION............................................................................. 23 Maintenance............................................................................. 23 Operation............................................................................... 23 Electrical.............................................................................. 23 Hydraulic System........................................................................ 24 Fueling................................................................................. 24 Starting................................................................................ 24 Spark Arrester Exhaust System........................................................... 24 Welding And Grinding.................................................................... 24 Fire Extinguishers...................................................................... 24 MACHINE SIGNS (DECALS)...................................................................... 26 No-Text Safety Signs.................................................................... 28 PUBLICATIONS AND TRAINING RESOURCES......................................................... 31 OPERATING INSTRUCTIONS.......................................................................... 33 INSTRUMENT PANEL IDENTIFICATION............................................................. 37 Cab Light............................................................................... 37 Left Panel.............................................................................. 38 Display Screen.......................................................................... 41 Standard Key Panel...................................................................... 42 Keyless Start Panel..................................................................... 42 Deluxe Instrumentation Panel............................................................ 43 Side Panel.............................................................................. 44 Front Panel............................................................................. 44 CONTROL IDENTIFICATION...................................................................... 45 Standard Controls....................................................................... 45 Advanced Control System (ACS)........................................................... 46 Advanced Hand Controls (AHC)............................................................ 47 Selectable Joystick Controls (SJC)...................................................... 48 SEAT BAR RESTRAINT SYSTEM................................................................... 49 Operation............................................................................... 49 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 50 Operation............................................................................... 50 LIFT ARM BYPASS CONTROL..................................................................... 51 Operation............................................................................... 51 PARKING BRAKE............................................................................... 51 Operation............................................................................... 51 TRACTION LOCK OVERRIDE...................................................................... 51 Operation............................................................................... 51 EMERGENCY EXIT.............................................................................. 52 Rear Window............................................................................. 52 Front Door.............................................................................. 52 BACK-UP ALARM SYSTEM........................................................................ 53 Description............................................................................. 53 Operation............................................................................... 53 ENGINE SPEED CONTROL........................................................................ 54 Operation............................................................................... 54 DRIVING AND STEERING THE LOADER............................................................. 55 Available Control Configurations........................................................ 55 Operation (Standard, ACS And AHC)....................................................... 55 Operation (SJC) In ‘ISO’ Control Pattern................................................ 56 Operation (SJC) In ‘H’ Control Pattern.................................................. 57 STOPPING THE LOADER......................................................................... 57 Using The Control Levers Or Joysticks................................................... 57 SPEED MANAGEMENT............................................................................ 58 Operation............................................................................... 58 Changing The Factory Default Setting.................................................... 59 DRIVE RESPONSE.............................................................................. 60 Description............................................................................. 60 Operation............................................................................... 60 STEERING DRIFT COMPENSATION................................................................. 62 Description............................................................................. 62 Operation............................................................................... 62 LIFT AND TILT COMPENSATION.................................................................. 64 Description............................................................................. 64 Operation............................................................................... 64 Operation (ACS And AHC)................................................................. 65 Operation (SJC)......................................................................... 66 HYDRAULIC CONTROLS.......................................................................... 67 Description............................................................................. 67 Standard Controls (Also ACS In FOOT Pedal Mode)......................................... 67 Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC)..... 68 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 68 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 69 Hydraulic Bucket Positioning............................................................ 69 FRONT Auxiliary Hydraulics Operation.................................................... 70 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 71 REAR Auxiliary Hydraulics Operation..................................................... 72 Secondary Front Auxiliary Hydraulics Operation.......................................... 73 High-Flow Hydraulics Operation.......................................................... 74 Quick Couplers.......................................................................... 74 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 75 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 76 Description............................................................................. 76 DAILY INSPECTION............................................................................ 77 Daily Inspection And Maintenance........................................................ 78 PRE-STARTING PROCEDURE...................................................................... 79 Entering The Loader..................................................................... 79 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 79 Seat Adjustment......................................................................... 80 Seat Belt Adjustment.................................................................... 81 Seat Bar................................................................................ 81 STARTING THE ENGINE......................................................................... 82 Standard Key Panel...................................................................... 82 Keyless Start Panel..................................................................... 84 Deluxe Instrumentation Panel............................................................ 86 Cold Temperature Starting............................................................... 88 Warming The Hydraulic / Hydrostatic System.............................................. 88 MONITORING THE DISPLAY PANELS............................................................... 89 Left Panel.............................................................................. 89 Warning And Shutdown.................................................................... 89 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 90 Procedure............................................................................... 90 COUNTERWEIGHTS.............................................................................. 91 Description............................................................................. 91 Effect On The Loader And Loader Operation............................................... 91 When To Consider Using Counterweights................................................... 91 When To Consider Removing Counterweights................................................ 91 Accessories That Affect Machine Weight.................................................. 91 ATTACHMENTS................................................................................. 92 Choosing The Correct Bucket............................................................. 92 Pallet Forks............................................................................ 92 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 93 Installing And Removing The Attachment (Power Bob-Tach)................................. 95 TRACK UNDERCARRIAGE SYSTEM.................................................................. 98 Introduction............................................................................ 98 Compact Track Loader Operating And Maintenance Tips..................................... 98 OPERATING PROCEDURE.........................................................................100 Inspect The Work Area...................................................................100 Basic Operating Instructions............................................................100 Driving On Public Roads.................................................................100 Operating With A Full Bucket............................................................101 Operating With An Empty Bucket..........................................................101 Filling And Emptying The Bucket (Foot Pedals)...........................................102 Leveling The Ground Using Float (Foot Pedals)...........................................103 Digging And Filling A Hole (Foot Pedals)................................................103 Filling And Emptying The Bucket (ACS - Handles, AHC - Handles And SJC - ‘H’ Pattern)....104 Leveling The Ground Using Float (ACS - Handles, AHC - Handles And SJC - ‘H’ Pattern)....105 Digging And Filling A Hole (ACS - Handles, AHC - Handles And SJC - ‘H’ Pattern).........106 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)...................................107 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)...................................108 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................108 TOWING THE LOADER...........................................................................109 Procedure...............................................................................109 LIFTING THE LOADER..........................................................................110 Single-Point Lift.......................................................................110 Four-Point Lift.........................................................................110 TRANSPORTING THE LOADER ON A TRAILER........................................................111 Loading And Unloading...................................................................111 Fastening...............................................................................111 PREVENTIVE MAINTENANCE..........................................................................113 MAINTENANCE SAFETY..........................................................................117 SERVICE SCHEDULE............................................................................119 Chart...................................................................................119 Inspection Checkbook....................................................................120 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................121 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................121 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....121 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................121 Inspecting The Traction Lock (Engine RUNNING)...........................................121 Inspecting The Lift Arm Bypass Control..................................................121 Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC And SJC)...................121 SEAT BAR RESTRAINT SYSTEM...................................................................122 Description.............................................................................122 Inspecting..............................................................................122 Maintaining.............................................................................123 SEAT BELT...................................................................................124 Inspection And Maintenance..............................................................124 LIFT ARM SUPPORT DEVICE.....................................................................125 Installing..............................................................................125 Removing................................................................................126 BACK-UP ALARM SYSTEM........................................................................127 Description.............................................................................127 Inspecting..............................................................................127 Adjusting Switch Position...............................................................127 OPERATOR CAB................................................................................128 Description.............................................................................128 Raising.................................................................................128 Lowering................................................................................129 Cab Door Sensor.........................................................................130 REAR DOOR (TAILGATE)........................................................................131 Opening And Closing.....................................................................131 Adjusting...............................................................................131 REAR GRILLE.................................................................................131 Removing................................................................................131 Installing..............................................................................131 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................132 Cleaning And Maintenance................................................................132 Filters.................................................................................132 Evaporator / Heater Coil................................................................132 Condenser...............................................................................132 Air Conditioning Lubrication............................................................132 Troubleshooting.........................................................................132 AIR CLEANER SERVICE.........................................................................133 Replacing Filter Elements...............................................................133 FUEL SYSTEM.................................................................................135 Fuel Specifications.....................................................................135 Biodiesel Blend Fuel....................................................................135 Filling The Fuel Tank...................................................................136 Fuel Filter.............................................................................137 Removing Air From The Fuel System.......................................................137 ENGINE LUBRICATION SYSTEM...................................................................138 Checking And Adding Engine Oil..........................................................138 Engine Oil Chart........................................................................138 Removing And Replacing Oil And Filter...................................................138 ENGINE COOLING SYSTEM.......................................................................139 Cleaning................................................................................139 Removing And Replacing Coolant..........................................................140 Checking Level..........................................................................140 ELECTRICAL SYSTEM...........................................................................141 Description.............................................................................141 Fuse And Relay Location / Identification................................................141 Battery Maintenance.....................................................................142 Using A Booster Battery (Jump Starting).................................................143 Removing And Installing Battery.........................................................144 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................145 Checking And Adding Fluid...............................................................145 Hydraulic / Hydrostatic Fluid Chart.....................................................145 Removing And Replacing Hydraulic Fluid..................................................146 Removing And Replacing Hydraulic / Hydrostatic Filter...................................146 Removing And Replacing Case Drain Filters...............................................147 Removing And Replacing Hydraulic Charge Filter..........................................148 Breather Cap............................................................................149 SPARK ARRESTER MUFFLER......................................................................150 Cleaning Procedure......................................................................150 TRACK TENSION...............................................................................151 Description.............................................................................151 Checking (Solid-Mounted Undercarriage)..................................................152 Adjusting (Solid-Mounted Undercarriage).................................................153 Checking (Roller Suspension Undercarriage)..............................................154 Adjusting (Roller Suspension Undercarriage).............................................155 HYDROSTATIC DRIVE MOTOR.....................................................................156 Removing And Replacing Oil..............................................................156 TRACK SPROCKET MAINTENANCE..................................................................156 Tightening Procedure....................................................................156 ALTERNATOR BELT.............................................................................157 Belt Adjustment.........................................................................157 Belt Replacement........................................................................157 AIR CONDITIONING BELT.......................................................................158 Belt Adjustment.........................................................................158 Belt Replacement........................................................................158 DRIVE BELT..................................................................................159 Belt Adjustment.........................................................................159 Belt Replacement........................................................................161 LUBRICATING THE LOADER......................................................................162 Lubrication Locations...................................................................162 TRACK ROLLER AND IDLER LUBRICATION..........................................................164 Procedure...............................................................................164 PIVOT PINS..................................................................................164 Inspection And Maintenance..............................................................164 BOB-TACH (HAND LEVER).......................................................................165 Inspection And Maintenance..............................................................165 BOB-TACH (POWER)............................................................................166 Inspection And Maintenance..............................................................166 LOADER STORAGE AND RETURN TO SERVICE........................................................167 Storage.................................................................................167 Return To Service.......................................................................167 SYSTEM SETUP & ANALYSIS.........................................................................169 DIAGNOSTIC SERVICE CODES....................................................................171 Viewing Service Codes...................................................................171 Service Codes List......................................................................172 CONTROL PANEL SETUP.........................................................................177 Right Panel Setup (Deluxe Instrumentation Panel)........................................177 Attachment Control Information (Deluxe Instrumentation Panel)...........................178 PASSWORD SETUP (KEYLESS START PANEL)........................................................179 Password Description....................................................................179 Changing The Owner Password.............................................................179 Password Lockout Feature................................................................179 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................180 Password Description....................................................................180 Changing The Owner Password.............................................................180 Changing The User Passwords.............................................................181 Password Lockout Feature................................................................181 MAINTENANCE CLOCK...........................................................................182 Description.............................................................................182 Setup...................................................................................182 Reset...................................................................................182 SPECIFICATIONS..................................................................................183 (T190) LOADER SPECIFICATIONS................................................................185 Machine Dimensions......................................................................185 Performance.............................................................................186 Engine..................................................................................186 Controls................................................................................187 Drive System............................................................................187 Hydraulic System........................................................................187 Electrical..............................................................................188 Capacities..............................................................................188 Tracks..................................................................................188 Ground Pressure.........................................................................188 Fuel Consumption........................................................................188 Environmental...........................................................................189 Temperature Range.......................................................................189 WARRANTY........................................................................................191 WARRANTY....................................................................................193 WARRANTY....................................................................................194 ALPHABETICAL INDEX..............................................................................195
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