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Bobcat T190 Turbo T190 Turbo High Flow Loader Operation & Maintenance Manual 6901109 – PDF DOWNLOAD
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Bobcat T190 Turbo T190 Turbo High Flow Loader Operation & Maintenance Manual 6901109 – PDF DOWNLOAD
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Description
Bobcat T190 Turbo T190 Turbo High Flow Loader Operation & Maintenance Manual 6901109 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T190 Turbo T190 Turbo High Flow Loader Operation & Maintenance Manual 6901109 – PDF DOWNLOAD
Language : English
Pages : 136
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T190 Turbo T190 Turbo High Flow Loader Operation & Maintenance Manual 6901109 – PDF DOWNLOAD
S/N 527011001 & Above
S/N 519411001 & Above
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T190 Turbo T190 Turbo High Flow Loader Operation & Maintenance Manual 6901109 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED................................................... 9 REGULAR MAINTENANCE ITEMS................................................................... 9 MOTOR OIL................................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 MACHINE IDENTIFICATION...................................................................... 11 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 12 Standard Items.......................................................................... 12 Options and Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 SAFETY.......................................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 17 Before Operation........................................................................ 17 Safe Operation Is The Operator’s Responsibility......................................... 18 Safe Operation Needs A Qualified Operator............................................... 18 Fire Prevention......................................................................... 19 MACHINE SIGNS (DECALS)...................................................................... 20 OPERATING INSTRUCTIONS.......................................................................... 23 INSTRUMENT PANEL IDENTIFICATION............................................................. 25 Left Panel - Standard and Deluxe Instrument Panels...................................... 25 Right Panel - Standard Instrument Panel (With Key Switch)............................... 26 Right Panel - Deluxe Instrument Panel (With Keyless Start).............................. 27 Option And Field Accessory Panels (If Equipped)......................................... 29 Cab Light............................................................................... 30 LIFT ARM BY-PASS CONTROL.................................................................... 30 TRACTION LOCK OVERRIDE...................................................................... 30 ENGINE SPEED CONTROL........................................................................ 31 PARKING BRAKE............................................................................... 31 STEERING LEVERS............................................................................. 32 STOPPING THE BOBCAT LOADER.................................................................. 32 SEAT BAR RESTRAINT SYSTEM................................................................... 33 HYDRAULIC CONTROLS.......................................................................... 34 Foot Pedals............................................................................. 34 Hand Controls (ACS) (If Equipped)....................................................... 34 Quick Couplers.......................................................................... 35 Releasing Hydraulic Pressure (Loader and Attachment).................................... 36 Attachment Auxiliary Hydraulic Controls (If Equipped)................................... 36 Auxiliary Hydraulics Button............................................................. 36 FRONT Auxiliary Hydraulics Operation.................................................... 37 REAR Auxiliary Hydraulics Operation..................................................... 37 High-Flow Hydraulics Operation (If Equipped)............................................ 37 Secondary Front Auxiliary Hydraulics (If Equipped)...................................... 38 Attachment Control Device (ACD) (If Equipped)........................................... 39 Bucket Position Valve Operation (If Equipped)........................................... 40 DAILY INSPECTION............................................................................ 41 PRE-STARTING PROCEDURE...................................................................... 42 STARTING THE ENGINE......................................................................... 44 Standard Instrument Panel (With Key Switch)............................................. 44 Deluxe Instrument Panel (With Keyless Start)............................................ 45 Cold Temperature Starting............................................................... 46 Warming the Hydraulic/Hydrostatic System................................................ 47 STOPPING THE ENGINE......................................................................... 47 MONITORING THE DISPLAY PANEL................................................................ 48 ATTACHMENTS AND BUCKETS..................................................................... 49 Installing The Bucket Or Attachment..................................................... 50 Removing The Bucket Or Attachment....................................................... 51 Power Bob-Tach - Installing The Bucket Or Attachment.................................... 52 Power Bob-Tach - Removing The Bucket Or Attachment...................................... 53 OPERATING PROCEDURE......................................................................... 55 Filling the Bucket (Foot Pedals)........................................................ 56 Filling the Bucket (Hand Controls)...................................................... 56 Emptying the Bucket (Foot Pedals)....................................................... 57 Emptying the Bucket (Hand Controls)..................................................... 57 Leveling the Ground (Lift Arms in Float Position) (Foot Pedals)......................... 57 Leveling the Ground (Lift Arms in Float Position) (Hand Controls)....................... 57 Digging Into the Ground (Foot Pedals)................................................... 58 Digging Into the Ground (Hand Controls)................................................. 58 Backfilling (Foot Pedals)............................................................... 59 Backfilling (Hand Controls)............................................................. 59 PARKING THE BOBCAT LOADER................................................................... 59 TRANSPORTING THE BOBCAT LOADER.............................................................. 60 LIFTING THE LOADER.......................................................................... 61 Single Point Lift....................................................................... 61 TOWING THE LOADER........................................................................... 61 PREVENTIVE MAINTENANCE.......................................................................... 63 MAINTENANCE SAFETY.......................................................................... 67 SERVICE SCHEDULE............................................................................ 69 Chart................................................................................... 69 LIFT ARM SUPPORT DEVICE..................................................................... 70 Installing Lift Arm Support Device...................................................... 70 Removing Lift Arm Support Device........................................................ 71 HEATER AND AIR CONDITIONING................................................................. 72 Cleaning and Maintenance................................................................ 72 OPERATOR CAB................................................................................ 73 Raising The Operator Cab................................................................ 73 Lowering The Operator Cab............................................................... 74 Emergency Exit.......................................................................... 74 SEAT BAR RESTRAINT SYSTEM FOOT PEDALS....................................................... 76 Inspecting the Seat Bar................................................................. 76 Maintaining the Seat Bar................................................................ 76 SEAT BAR RESTRAINT SYSTEM, ADVANCED CONTROL SYSTEM (ACS).................................... 77 Inspecting the Seat Bar................................................................. 77 Maintaining the Seat Bar................................................................ 77 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 78 Inspecting The BICS Controller (Engine STOPPED - Key ON)................................ 78 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON).... 78 Inspecting The Seat Bar Sensor (Engine RUNNING)......................................... 78 Inspecting The Traction Lock (Engine RUNNING)........................................... 78 Inspecting The Lift Arm By-Pass Control................................................. 78 Inspection For Deactivation Of The Lift And Tilt Functions.............................. 78 TRACK TENSION............................................................................... 79 Adjusting............................................................................... 79 REAR DOOR................................................................................... 81 Adjusting The Rear Door................................................................. 81 REAR GRILL.................................................................................. 82 AIR CLEANER SERVICE......................................................................... 82 Replacing Filter Element................................................................ 82 FUEL SYSTEM................................................................................. 84 Fuel Specifications..................................................................... 84 Filling the Fuel Tank................................................................... 84 Fuel Filter............................................................................. 84 Removing Air From The Fuel System....................................................... 85 ENGINE LUBRICATION SYSTEM................................................................... 86 Checking Engine Oil..................................................................... 86 Oil Chart............................................................................... 86 Replacing Oil And Filter................................................................ 86 ENGINE COOLING SYSTEM....................................................................... 88 Cleaning The Cooling System............................................................. 88 Checking The Coolant Level.............................................................. 88 Replacing the Coolant................................................................... 89 ALTERNATOR BELT............................................................................. 90 Adjusting The Alternator Belt........................................................... 90 ELECTRICAL SYSTEM........................................................................... 90 Description............................................................................. 90 Cleaning Battery Terminals.............................................................. 90 Fuse Location........................................................................... 91 Using A Booster Battery (Jump Starting)................................................. 92 Removing And Installing The Battery..................................................... 93 HYDRAULIC/HYDROSTATIC SYSTEM................................................................ 94 Checking And Adding Fluid............................................................... 94 Replacing Hydraulic/Hydrostatic Filter.................................................. 94 Replacing Hydraulic Fluid And Case Drain Filters........................................ 94 Breather Cap............................................................................ 96 TRACK SPROCKET MAINTENANCE.................................................................. 96 HYDROSTATIC MOTOR CARRIER LUBRICATION....................................................... 97 TRACK ROLLER AND IDLER LUBRICATION.......................................................... 97 Removing And Replacing Oil.............................................................. 97 SPARK ARRESTOR MUFFLER...................................................................... 98 FAN GEARBOX................................................................................. 99 Checking And Maintaining................................................................ 99 DRIVE BELT..................................................................................100 Adjusting The Drive Belt................................................................100 Replacing The Drive Belt................................................................100 LUBRICATION OF THE BOBCAT LOADER............................................................101 PIVOT PINS..................................................................................103 BOB-TACH....................................................................................104 Inspection and Maintenance..............................................................104 POWER BOB-TACH (OPTION).....................................................................105 Inspection and Maintenance..............................................................105 SYSTEM SETUP & ANALYSIS.........................................................................107 BICS SYSTEM.................................................................................109 Troubleshooting Guide...................................................................109 DIAGNOSTICS SERVICE CODES...................................................................110 Display.................................................................................110 Number Codes List.......................................................................111 DELUXE INSTRUMENT PANEL SETUP...............................................................115 Deluxe Panel Upgrade....................................................................115 Deluxe Panel Setup......................................................................116 Passwords (Deluxe)......................................................................116 Viewing Service Codes...................................................................118 SHUTDOWN FEATURE............................................................................119 SERVICE CLOCK RESET.........................................................................119 MACHINE SIGN TRANSLATIONS.......................................................................121 SERVICE SCHEDULE (6734534)..................................................................123 WARNING (6728540)...........................................................................124 WARNING (6577754)...........................................................................125 WARNING (6718391)...........................................................................125 WARNING (6732396)...........................................................................125 DANGER (6718392)............................................................................126 LIFT ARM SUPPORT DEVICE (6719018)...........................................................126 DANGER (6718393)............................................................................126 DANGER (6717343)............................................................................127 IMPORTANT (6560573).........................................................................127 SPECIFICATIONS..................................................................................129 SKID STEER LOADER SPECIFICATIONS............................................................131 Performance Specifications..............................................................131 Engine - Turbocharged...................................................................131 Loader Controls.........................................................................132 Drive System............................................................................132 Hydraulic System........................................................................132 Electrical System.......................................................................132 Capacity................................................................................132 ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS..............................................133 WARRANTY........................................................................................135
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