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Bobcat T190 Turbo T190 Turbo High Flow Loader Operation & Maintenance Manual SN 527011001 & Above – PDF DOWNLOAD
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Bobcat T190 Turbo T190 Turbo High Flow Loader Operation & Maintenance Manual SN 527011001 & Above – PDF DOWNLOAD
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Description
Bobcat T190 Turbo T190 Turbo High Flow Loader Operation & Maintenance Manual SN 527011001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T190 Turbo T190 Turbo High Flow Loader Operation & Maintenance Manual SN 527011001 & Above – PDF DOWNLOAD
Language : English
Pages : 144
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T190 Turbo T190 Turbo High Flow Loader Operation & Maintenance Manual SN 527011001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T190 Turbo T190 Turbo High Flow Loader Operation & Maintenance Manual SN 527011001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED................................................... 9 REGULAR MAINTENANCE ITEMS................................................................... 9 MOTOR OIL................................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 MACHINE IDENTIFICATION...................................................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 12 Standard Items.......................................................................... 12 Options and Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 SAFETY.......................................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 17 Before Operation........................................................................ 17 Safe Operation Is The Operator’s Responsibility......................................... 18 Safe Operation Needs A Qualified Operator............................................... 18 Fire Prevention......................................................................... 19 MACHINE SIGNS (DECALS)...................................................................... 20 OPERATING INSTRUCTIONS.......................................................................... 23 INSTRUMENT PANEL IDENTIFICATION............................................................. 27 Left Panel-Standard and Deluxe Instrument Panels........................................ 27 Right Panel (Standard - With Key Switch)................................................ 28 Right Panel (Deluxe - With Keyless Start)............................................... 29 Option And Field Accessory Panels (If Equipped)......................................... 30 Cab Light............................................................................... 31 LIFT ARM BY-PASS CONTROL.................................................................... 31 TRACTION LOCK OVERRIDE...................................................................... 31 Operation............................................................................... 31 ENGINE SPEED CONTROL........................................................................ 32 PARKING BRAKE............................................................................... 32 DRIVING AND STEERING THE LOADER............................................................. 33 Available Controls Configurations....................................................... 33 Operation (Standard and ACS)............................................................ 33 STOPPING THE BOBCAT LOADER.................................................................. 34 SEAT BAR RESTRAINT SYSTEM................................................................... 34 Operation............................................................................... 34 HYDRAULIC CONTROLS.......................................................................... 35 Operation............................................................................... 35 Standard Controls (Also ACS in Foot Pedal Mode)......................................... 35 Advanced Control System (ACS) in HAND Control Mode...................................... 36 Quick Couplers.......................................................................... 37 Releasing Hydraulic Pressure (Loader and Attachment).................................... 37 Auxiliary Hydraulics Button - VARIABLE FLOW............................................. 38 Auxiliary Hydraulics Button - MAXIMUM FLOW ONLY......................................... 38 Auxiliary Hydraulics Button - DISENGAGE................................................. 38 FRONT Auxiliary Hydraulics Operation - VARIABLE FLOW.................................... 38 FRONT Auxiliary Hydraulics Operation - MAXIMUM FLOW..................................... 38 FRONT Auxiliary Hydraulics Operation - CONTINUOUS FLOW.................................. 39 REAR Auxiliary Hydraulics Operation (If Equipped)....................................... 39 High-Flow Hydraulics Operation (If Equipped)............................................ 39 Attachment Control Device (ACD) (If Equipped)........................................... 40 Secondary Front Auxiliary Hydraulics (If Equipped)...................................... 40 Bucket Position Valve Operation (If Equipped)........................................... 41 DAILY INSPECTION............................................................................ 42 Daily Inspection and Maintenance:....................................................... 42 PRE-STARTING PROCEDURE...................................................................... 43 Before Starting The Engine.............................................................. 43 STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH)............................................ 46 Procedure............................................................................... 46 STARTING THE ENGINE (DELUXE PANEL, KEYLESS START)........................................... 47 Procedure............................................................................... 47 Cold Temperature Starting............................................................... 48 WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM.................................................... 49 Procedure............................................................................... 49 STOPPING THE ENGINE......................................................................... 49 Procedure............................................................................... 49 MONITORING THE DISPLAY PANEL................................................................ 50 WARNING AND SHUTDOWN:................................................................... 50 ATTACHMENTS AND BUCKETS..................................................................... 51 Choosing The Correct Bucket............................................................. 51 Pallet Forks............................................................................ 51 Hand Lever Bob-Tach (Installing The Bucket Or Attachment)............................... 52 Hand Lever (Removing The Bucket Or Attachment).......................................... 53 Power Bob-Tach (Installing The Bucket Or Attachment).................................... 54 Power Bob-Tach (Removing The Bucket Or Attachment)...................................... 56 OPERATING PROCEDURE......................................................................... 57 Operating With A Full Bucket............................................................ 57 Operating With An Empty Bucket.......................................................... 58 Compact Track Loader Operating Tips..................................................... 59 Filling the Bucket (Foot Pedals)........................................................ 60 Filling the Bucket (Hand Controls) (ACS)................................................ 60 Emptying the Bucket (Foot Pedals)....................................................... 61 Emptying the Bucket (Hand Controls) (ACS)............................................... 61 Leveling the Ground (Using Lift Arms in Float Position) (Foot Pedals)................... 62 Leveling the Ground (Using Lift Arms in Float Position) (Hand Controls) (ACS)........... 62 Digging Into the Ground (Foot Pedals)................................................... 63 Digging Into the Ground (Hand Controls) (ACS)........................................... 63 Backfilling (Foot Pedals)............................................................... 64 Backfilling (Hand Controls) (ACS)....................................................... 64 PARKING THE BOBCAT LOADER................................................................... 65 Procedure............................................................................... 65 TRANSPORTING THE BOBCAT LOADER.............................................................. 66 Loading Onto Transport Vehicle.......................................................... 66 Fastening To Transport Vehicle.......................................................... 66 TOWING THE LOADER........................................................................... 67 Towing Procedure........................................................................ 67 LIFTING THE LOADER.......................................................................... 67 Single Point Lift....................................................................... 67 Four Point Lift......................................................................... 67 PREVENTIVE MAINTENANCE.......................................................................... 69 MAINTENANCE SAFETY.......................................................................... 73 SERVICE SCHEDULE............................................................................ 75 Chart................................................................................... 75 LIFT ARM SUPPORT DEVICE..................................................................... 76 Installing Lift Arm Support Device...................................................... 76 Removing Lift Arm Support Device........................................................ 77 HEATER AND AIR CONDITIONING................................................................. 78 Cleaning and Maintenance................................................................ 78 OPERATOR CAB................................................................................ 79 Raising The Operator Cab................................................................ 79 Lowering The Operator Cab............................................................... 80 Cab Door Sensor (If Equipped)........................................................... 81 Emergency Exit.......................................................................... 82 SEAT BAR RESTRAINT SYSTEM................................................................... 83 Inspecting The Seat Bar................................................................. 83 Maintaining The Seat Bar................................................................ 83 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 84 Inspecting The BICS Controller (Engine Stopped - Key ON)................................ 84 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON).... 84 Inspecting The Seat Bar Sensor (Engine RUNNING)......................................... 84 Inspecting The Traction Lock (Engine RUNNING)........................................... 84 Inspecting The Lift Arm By-Pass Control................................................. 84 Inspecting Deactivation Of Lift And Tilt Functions (ACS)................................ 84 TRACK TENSION............................................................................... 85 Adjusting (Increase Track Tension)...................................................... 86 Adjusting (Decrease Track Tension)...................................................... 86 TRACK SPROCKET MAINTENANCE.................................................................. 87 HYDROSTATIC MOTOR CARRIER LUBRICATION....................................................... 87 TRACK ROLLER AND IDLER LUBRICATION.......................................................... 87 REAR DOOR................................................................................... 88 Opening And Closing The Rear Door....................................................... 88 Adjusting The Rear Door................................................................. 88 REAR GRILL.................................................................................. 89 Removing................................................................................ 89 AIR CLEANER SERVICE......................................................................... 90 Replacing Filter Element................................................................ 90 FUEL SYSTEM................................................................................. 92 Fuel Specifications..................................................................... 92 Filling the Fuel Tank................................................................... 92 Fuel Filter............................................................................. 93 Removing Air From The Fuel System....................................................... 94 ENGINE LUBRICATION SYSTEM................................................................... 95 Checking Engine Oil..................................................................... 95 Replacing Oil And Filter................................................................ 95 ENGINE COOLING SYSTEM....................................................................... 97 Cleaning The Cooling System............................................................. 97 Checking The Coolant Level.............................................................. 97 Replacing The Coolant................................................................... 98 ALTERNATOR BELT............................................................................. 99 Adjusting The Alternator Belt........................................................... 99 ELECTRICAL SYSTEM...........................................................................100 Description.............................................................................100 Cleaning Battery Terminals..............................................................100 Fuse Location...........................................................................101 Using A Booster Battery (Jump Starting).................................................102 Removing And Installing The Battery.....................................................103 HYDRAULIC/HYDROSTATIC SYSTEM................................................................104 Checking And Adding Fluid...............................................................104 Replacing Hydraulic/Hydrostatic Filter..................................................104 Replacing Hydraulic Fluid And Case Drain Filters........................................105 Breather Cap............................................................................106 SPARK ARRESTOR MUFFLER......................................................................107 FAN GEARBOX.................................................................................108 Checking And Maintaining................................................................108 DRIVE BELT..................................................................................109 Adjusting The Drive Belt................................................................109 Replacing The Drive Belt................................................................109 LUBRICATION OF THE BOBCAT LOADER............................................................110 Lubrication Locations...................................................................110 PIVOT PINS..................................................................................112 Inspection And Maintenance..............................................................112 BOB-TACH (HAND LEVER).......................................................................113 Inspection and Maintenance..............................................................113 BOB-TACH (POWER) (OPTIONAL).................................................................114 Inspection and Maintenance..............................................................114 SYSTEM SETUP & ANALYSIS.........................................................................115 BICS SYSTEM.................................................................................117 Troubleshooting Guide...................................................................117 DIAGNOSTICS SERVICE CODES...................................................................118 Display.................................................................................118 DIAGNOSTICS SERVICE CODEs...................................................................119 Number Codes List.......................................................................119 DELUXE INSTRUMENT PANEL SETUP...............................................................123 Deluxe Panel Upgrade....................................................................123 Deluxe Panel Setup......................................................................124 Passwords (Deluxe)......................................................................124 Viewing Service Codes...................................................................126 SHUTDOWN FEATURE............................................................................127 SERVICE CLOCK RESET.........................................................................127 MACHINE SIGN TRANSLATIONS.......................................................................129 SERVICE SCHEDULE (6734534)..................................................................131 WARNING (6728540)...........................................................................132 WARNING (6577754)...........................................................................133 WARNING (6718391)...........................................................................133 WARNING (6732396)...........................................................................133 DANGER (6718392)............................................................................134 LIFT ARM SUPPORT DEVICE (6719018)...........................................................134 DANGER (6718393)............................................................................134 DANGER (6717343)............................................................................135 IMPORTANT (6560573).........................................................................135 SPECIFICATIONS..................................................................................137 LOADER SPECIFICATIONS (T190)................................................................139 Performance Specifications:.............................................................139 Engine - Turbocharged:..................................................................139 Loader Controls.........................................................................140 Drive System............................................................................140 Hydraulic System........................................................................140 Electrical System.......................................................................140 Standard Instrumental Panel.............................................................140 Optional Deluxe Instrumentation.........................................................140 Capacity................................................................................140 ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS..............................................141 WARRANTY........................................................................................143
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