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Bobcat T200 Turbo T200 Turbo High Flow Loader Operation & Maintenance Manual 6901356 – PDF DOWNLOAD
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Bobcat T200 Turbo T200 Turbo High Flow Loader Operation & Maintenance Manual 6901356 – PDF DOWNLOAD
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Description
Bobcat T200 Turbo T200 Turbo High Flow Loader Operation & Maintenance Manual 6901356 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T200 Turbo T200 Turbo High Flow Loader Operation & Maintenance Manual 6901356 – PDF DOWNLOAD
Language : English
Pages : 122
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T200 Turbo T200 Turbo High Flow Loader Operation & Maintenance Manual 6901356 – PDF DOWNLOAD
S/N 518915001 & Above
S/N 516815001 & Above
S/N 517515001 & Above
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T200 Turbo T200 Turbo High Flow Loader Operation & Maintenance Manual 6901356 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS....................................................................... 3 CONTENTS....................................................................................... 5 BOBCAT COMPANY IS ISO 9001 CERTIFIED....................................................... 6 REGULAR MAINTENANCE ITEMS.................................................................. 6 REFERENCE INFORMATION...................................................................... 5 REGULAR MAINTENANCE ITEMS.................................................................. 6 FOREWORD....................................................................................... 7 SERIAL NUMBER LOCATIONS.................................................................... 9 LOADER SERIAL NUMBER....................................................................... 9 ENGINE SERIAL NUMBER....................................................................... 9 DELIVERY REPORT............................................................................ 9 BOBCAT LOADER IDENTIFICATION............................................................... 10 FEATURES AND ACCESSORIES................................................................... 11 SAFETY......................................................................................... 13 SAFETY INSTRUCTIONS........................................................................ 15 Before Operation ...................................................................... 15 Safe Operation Is The Operator’s Responsibility........................................ 16 Safe Operation Needs A Qualified Operator.............................................. 16 Understand the Written Instructions, Rules and Regulations............................. 16 Have Training with Actual Operation.................................................... 16 Know the Work Conditions............................................................... 16 Fire Prevention........................................................................ 17 MACHINE SIGNS (DECALS)..................................................................... 18 OPERATING INSTRUCTIONS......................................................................... 21 INSTRUMENT PANEL IDENTIFICATION............................................................ 23 Left Panel – Standard and Deluxe Instrument Panels [A]................................. 23 Right Panel – Standard Instrument Panel (With KeySwitch) [A]........................... 24 Right Panel – Deluxe Instrument Panel (With Keyless Start) [A]......................... 25 Option and Field Accessory Panels (If Equipped)........................................ 26 Cab Light.............................................................................. 27 LIFT ARM BY–PASS CONTROL................................................................... 27 TRACTION LOCK OVERRIDE..................................................................... 27 ENGINE SPEED CONTROL....................................................................... 28 PARKING BRAKE.............................................................................. 28 STEERING LEVERS............................................................................ 29 STOPPING THE BOBCAT LOADER................................................................. 29 SEAT BAR RESTRAINT SYSTEM.................................................................. 30 HYDRAULIC CONTROLS......................................................................... 31 Foot Pedals............................................................................ 31 Hand Controls (If Equipped)............................................................ 31 Quick Couplers......................................................................... 32 Releasing Hydraulic Pressure (Loader and Attachment)................................... 32 Attachment Auxiliary Hydraulics (If Equipped).......................................... 33 Auxiliary Hydraulics Button........................................................ 33 FRONT Auxiliary Hydraulics Operation............................................... 33 REAR Auxiliary Hydraulics Operation ............................................... 33 High–Flow Hydraulics Operation (If Equipped)....................................... 34 Secondary Front Auxiliary Hydraulics (If Equipped)................................. 34 Attachment Control Device (ACD) (If Equipped).......................................... 35 Bucket Position Valve Operation (If Equipped).......................................... 35 DAILY INSPECTION........................................................................... 36 Daily Inspection and Maintenance....................................................... 36 PRE–STARTING PROCEDURE..................................................................... 37 STARTING THE ENGINE........................................................................ 39 Standard Instrument Panel (With Key Switch)............................................ 39 Deluxe Instrument Panel (With Keyless Start)........................................... 40 Cold Temperature Starting.............................................................. 41 Warming The Hydraulic/Hydrostatic System............................................... 41 MONITORING THE DISPLAY PANEL............................................................... 42 ATTACHMENTS AND BUCKETS.................................................................... 43 Hand Lever Bob–Tach.................................................................... 44 Installing The Bucket Or Attachment................................................ 44 Removing The Bucket Or Attachment.................................................. 45 Power Bob–Tach......................................................................... 46 Installing The Bucket Or Attachment................................................ 46 Removing The Bucket Or Attachment.................................................. 47 OPERATING PROCEDURES....................................................................... 48 Compact Track Loader Operating Tips.................................................... 49 Filling the Bucket (Foot Pedals)...................................................... 50 Filling the Bucket (Hand Controls)..................................................... 50 Emptying the Bucket (Foot Pedals)...................................................... 51 Emptying the Bucket (Hand Controls).................................................... 51 Leveling the Ground (Using Lift Arms in Float Position) (Foot Pedals).................. 51 Leveling the Ground (Using Lift Arms in Float Position) (Hand Controls)................ 51 Digging Into the Ground (Foot Pedals).................................................. 52 Digging Into the Ground (Hand Controls)................................................ 52 Backfilling (Foot Pedals).............................................................. 52 Backfilling (Hand Controls)............................................................ 52 TRANSPORTING THE BOBCAT LOADER............................................................. 53 STOPPING THE BOBCAT LOADER................................................................. 53 TOWING THE LOADER.......................................................................... 54 LIFTING THE LOADER......................................................................... 55 Four Point Lift........................................................................ 55 Single Point Lift...................................................................... 55 PREVENTIVE MAINTENANCE......................................................................... 57 MAINTENANCE SAFETY......................................................................... 59 SERVICE SCHEDULE........................................................................... 61 LIFT ARM SUPPORT DEVICE.................................................................... 62 Engaging The Lift Arm Support Device................................................... 62 Disengaging The Lift Arm Support Device................................................ 63 OPERATOR CAB............................................................................... 64 Raising The Operator Cab............................................................... 64 Lowering the Operator Cab.............................................................. 65 Emergency Exit......................................................................... 66 SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS).................................................... 67 Inspecting The Seat Bar................................................................ 67 Maintaining The Seat Bar............................................................... 67 SEAT BAR RESTRAINT SYSTEMADVANCED CONTROL SYSTEM (ACS) AND HAND CONTROLS................... 68 Inspecting The Seat Bar................................................................ 68 Maintaining The Seat Bar............................................................... 68 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).................................................... 69 Inspecting The BICS™ Controller (Engine STOPPED – Key ON).............................. 69 Inspecting Deactivation Of The Auxiliary HydraulicsSystem (Engine STOPPED – Key ON).... 69 Inspecting The Seat Bar Sensor (Engine RUNNING)........................................ 69 Inspecting The Traction Lock (Engine RUNNING).......................................... 69 Inspecting The Lift Arm By–Pass Control................................................ 69 Inspecting Deactivation Of The Lift And TiltFunctions.................................. 69 TRACK TENSION.............................................................................. 70 Adjusting.............................................................................. 70 REAR DOOR.................................................................................. 72 Opening And Closing The Rear Door...................................................... 72 Adjusting The Rear Door................................................................ 72 REAR GRILL................................................................................. 73 PIVOT PINS................................................................................. 73 AIR CLEANER SERVICE........................................................................ 74 Replacing Filter Element............................................................... 74 FUEL SYSTEM................................................................................ 76 Fuel Specifications.................................................................... 76 Filling The Fuel Tank.................................................................. 76 Fuel Filter............................................................................ 76 Fuel Lift Pump Strainer................................................................ 77 Removing Air From The Fuel System...................................................... 77 Removing Fuel From The Fuel Tank....................................................... 78 ENGINE LUBRICATION SYSTEM.................................................................. 79 Checking Engine Oil.................................................................... 79 Replacing The Oil And Filter........................................................... 79 Oil Chart.............................................................................. 79 ENGINE COOLING SYSTEM...................................................................... 80 Cleaning The Cooling System............................................................ 80 ELECTRICAL SYSTEM.......................................................................... 81 Description............................................................................ 81 Cleaning Battery And Terminals......................................................... 81 Fuse Location.......................................................................... 81 Using A Booster Battery (Jump Starting)................................................ 82 Removing And Installing The Battery.................................................... 83 HYDRAULIC/HYDROSTATIC SYSTEM............................................................... 85 Checking And Adding Fluid.............................................................. 85 Replacing Hydraulic/Hydrostatic Filter................................................. 85 Replacing The Hydraulic Fluid.......................................................... 86 Hydraulic Reservoir Breather Cap....................................................... 88 HYDROSTATIC MOTOR CARRIER OIL.............................................................. 89 Removing And Replacing Oil............................................................. 89 TRACK ROLLER AND IDLER LUBRICATION......................................................... 89 Removing And Replacing Oil............................................................. 89 FAN GEARBOX................................................................................ 90 Checking And Maintaining............................................................... 90 DRIVE BELT................................................................................. 90 Adjusting The Drive Belt............................................................... 90 Replacing The Drive Belt............................................................... 91 ALTERNATOR BELT............................................................................ 92 Adjusting The Alternator Belt.......................................................... 92 TIMING BELT................................................................................ 92 LUBRICATION OF THE BOBCAT LOADER........................................................... 93 HEATER AND AIR CONDITIONING................................................................ 95 Cleaning and Maintenance............................................................... 95 BOB–TACH................................................................................... 96 Inspection And Maintenance............................................................. 96 POWER BOB–TACH (Option).................................................................... 97 Inspection And Maintenance............................................................. 97 SYSTEM SETUP AND ANALYSIS...................................................................... 99 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)....................................................101 Troubleshooting Chart..................................................................101 DELUXE INSTRUMENTATION SERVICE CODES.......................................................102 DELUXE INSTRUMENTATION PANEL SETUP.........................................................103 Deluxe Panel Upgrade...................................................................103 Icon Identification....................................................................103 Deluxe Panel Setup.....................................................................103 Passwords..............................................................................104 Changing the Password..................................................................104 MACHINE SIGN TRANSLATIONS......................................................................105 IMPORTANTE (6708937).......................................................................107 SERVICE SCHEDULE (6718398).................................................................108 WARNING (6718390)..........................................................................110 WARNING (6718389)..........................................................................111 WARNING (6718391)..........................................................................112 WARNING (6577754)..........................................................................112 DANGER (6718393)...........................................................................112 DANGER (6718392)...........................................................................112 DANGER (6718399)...........................................................................113 WARNING (6718397)..........................................................................113 SPECIFICATIONS.................................................................................115 T200/T200H COMPACT TRACK LOADER SPECIFICATIONS.............................................117 Performance Specifications.............................................................117 Engine.................................................................................117 Loader Controls........................................................................117 Drive System...........................................................................117 Hydraulic System.......................................................................117 Electrical System......................................................................117 Standard Instrumental Panel...........................................................117 Optional Deluxe Instrumentation.......................................................117 Capacities.............................................................................117 BOBCAT APPROVED ATTACHMENTS & ACCESSORIES..................................................118 ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS.............................................120 WARRANTY.......................................................................................121
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