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Bobcat T250 Turbo T250 Turbo High Flow Loader Operation & Maintenance Manual 6904182 – PDF DOWNLOAD
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Bobcat T250 Turbo T250 Turbo High Flow Loader Operation & Maintenance Manual 6904182 – PDF DOWNLOAD
S/N 525613400 & Above
S/N 525712100 & Above
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Description
Bobcat T250 Turbo T250 Turbo High Flow Loader Operation & Maintenance Manual 6904182 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T250 Turbo T250 Turbo High Flow Loader Operation & Maintenance Manual 6904182 – PDF DOWNLOAD
Language : English
Pages : 142
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T250 Turbo T250 Turbo High Flow Loader Operation & Maintenance Manual 6904182 – PDF DOWNLOAD
S/N 525613400 & Above
S/N 525712100 & Above
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T250 Turbo T250 Turbo High Flow Loader Operation & Maintenance Manual 6904182 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED................................................... 9 REGULAR MAINTENANCE ITEMS................................................................... 9 MOTOR OIL................................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 LOADER IDENTIFICATION....................................................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 12 Standard Items.......................................................................... 12 Options and Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 40 GPM Attachments...................................................................... 13 SAFETY.......................................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 17 Before Operation........................................................................ 17 Safe Operation Is The Operator’s Responsibility......................................... 18 Safe Operation Needs A Qualified Operator............................................... 18 Fire Prevention......................................................................... 19 MACHINE SIGNS (DECALS)...................................................................... 20 OPERATING INSTRUCTIONS.......................................................................... 23 INSTRUMENT PANEL IDENTIFICATION............................................................. 27 Left Panel.............................................................................. 27 Right Panel (Standard - With Key Switch)................................................ 28 Right Panel (Deluxe - With Keyless Start)............................................... 29 Option And Field Accessory Panels (If Equipped)......................................... 31 Cab Light............................................................................... 32 LIFT ARM BY-PASS CONTROL.................................................................... 32 Operation............................................................................... 32 TRACTION LOCK OVERRIDE...................................................................... 32 Operation............................................................................... 32 ENGINE SPEED CONTROL........................................................................ 33 Operation............................................................................... 33 INCHING CONTROL............................................................................. 33 Operation............................................................................... 33 DRIVING AND STEERING THE LOADER............................................................. 34 Available Controls Configurations....................................................... 34 Operation (Standard and ACS)............................................................ 34 Operation (SJC in ‘H’ Control Pattern).................................................. 35 Operation (SJC in ‘ISO’ Control Pattern)................................................ 36 STOPPING THE BOBCAT LOADER.................................................................. 37 Using The Steering Levers To Stop The Loader............................................ 37 SEAT BAR RESTRAINT SYSTEM................................................................... 37 Operation............................................................................... 37 HYDRAULIC CONTROLS.......................................................................... 38 Standard Controls (Also ACS in Foot Pedal Mode)......................................... 38 Advanced Control System (ACS) in HAND Control Mode...................................... 39 Selectable Joystick Control (SJC) - ‘H’ Control Pattern................................. 40 Selectable Joystick Control (SJC) - ‘ISO’ Control Pattern............................... 40 Quick Couplers.......................................................................... 41 Releasing Hydraulic Pressure (Loader and Attachment).................................... 41 Auxiliary Hydraulics Button - VARIABLE FLOW............................................. 42 Auxiliary Hydraulics Button - MAXIMUM FLOW ONLY......................................... 42 Auxiliary Hydraulics Button - DISENGAGE................................................. 42 FRONT Auxiliary Hydraulics Operation - VARIABLE FLOW.................................... 42 FRONT Auxiliary Hydraulics Operation - MAXIMUM FLOW..................................... 42 FRONT Auxiliary Hydraulics Operation - CONTINUOUS FLOW.................................. 42 REAR Auxiliary Hydraulics Operation..................................................... 43 Secondary Front Auxiliary Hydraulics (If Equipped)...................................... 43 High-Flow Hydraulics Operation (If Equipped)............................................ 44 Attachment Control Device (ACD) (If Equipped)........................................... 44 Bucket Position Valve Operation (If Equipped)........................................... 45 PARKING BRAKE............................................................................... 45 Operation............................................................................... 45 DAILY INSPECTION............................................................................ 46 Daily Inspection and Maintenance Checklist.............................................. 46 PRE-STARTING PROCEDURES..................................................................... 47 Before Starting The Engine.............................................................. 47 STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH)............................................ 49 Procedure............................................................................... 49 STARTING THE ENGINE (DELUXE PANEL, KEYLESS START)........................................... 51 Procedure............................................................................... 51 Cold Temperature Starting............................................................... 52 WARMING THE HYDRAULIC/HYDROSTATIC SYSTEM.................................................... 53 Procedure............................................................................... 53 STOPPING THE ENGINE......................................................................... 53 Procedure............................................................................... 53 MONITORING THE DISPLAY PANEL................................................................ 54 Standard Panel.......................................................................... 54 Deluxe Panel............................................................................ 54 WARNING and SHUTDOWN.................................................................... 54 ATTACHMENTS AND BUCKETS..................................................................... 55 Choosing The Correct Bucket............................................................. 55 Pallet Forks............................................................................ 56 Hand Lever Bob-Tach - Installing The Bucket Or Attachment............................... 56 Hand Lever Bob-Tach - Removing The Bucket Or Attachment................................. 58 Power Bob-Tach - Installing The Bucket Or Attachment.................................... 59 Power Bob-Tach - Removing The Bucket Or Attachment...................................... 60 OPERATING PROCEDURE......................................................................... 61 Operating With A Full Bucket............................................................ 61 Operating With An Empty Bucket.......................................................... 62 Compact Track Loader Operating Tips..................................................... 63 Foot Pedal Machines..................................................................... 64 Hand Control Machines (Includes ACS and SJC with H-Pattern Selected).................... 66 Selectable Joystick Control (SJC) with ‘ISO’ Pattern Selected........................... 68 PARKING THE BOBCAT LOADER................................................................... 70 Parking Procedure....................................................................... 70 TRANSPORTING THE BOBCAT LOADER.............................................................. 71 Loading Onto Transport Vehicle.......................................................... 71 Fastening To Transport Vehicle.......................................................... 71 TOWING THE LOADER........................................................................... 71 Towing Procedure........................................................................ 71 LIFTING THE LOADER.......................................................................... 72 Single Point Lift....................................................................... 72 Four Point Lift......................................................................... 72 PREVENTIVE MAINTENANCE.......................................................................... 73 Maintenance Safety.......................................................................... 75 SERVICE SCHEDULE............................................................................ 77 Chart................................................................................... 77 LIFT ARM SUPPORT DEVICE..................................................................... 78 Engaging The Lift Arm Support Device.................................................... 78 Disengaging The Lift Arm Support Device................................................. 79 OPERATOR CAB................................................................................ 80 Description............................................................................. 80 Raising The Operator Cab................................................................ 80 Lowering The Operator Cab............................................................... 81 Cab Door Sensor (If Equipped)........................................................... 81 Emergency Exit.......................................................................... 82 SEAT BELT................................................................................... 83 Inspection and Maintenance.............................................................. 83 SEAT BAR RESTRAINT SYSTEM................................................................... 84 Inspecting The Seat Bar................................................................. 84 Maintaining The Seat Bar................................................................ 84 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 85 Inspecting The BICS Controller (Engine Stopped - Key ON)................................ 85 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON).... 85 Inspecting The Seat Bar Sensor (Engine RUNNING)......................................... 85 Inspecting The Traction Lock (Engine RUNNING)........................................... 85 Inspecting The Lift Arm By-Pass Control................................................. 85 Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC)........................ 85 TRACK TENSION............................................................................... 86 Adjusting Track Tension................................................................. 86 REAR DOOR................................................................................... 88 Opening And Closing The Rear Door....................................................... 88 Adjusting The Rear Door................................................................. 88 REAR GRILL.................................................................................. 89 Removing................................................................................ 89 Installing.............................................................................. 89 HEATING SYSTEM.............................................................................. 89 Cleaning And Maintenance................................................................ 89 AIR CLEANER SERVICE......................................................................... 90 Replacing Filter Elements............................................................... 90 FUEL SYSTEM................................................................................. 91 Fuel Specifications..................................................................... 91 Filling The Fuel Tank................................................................... 91 Fuel Filter............................................................................. 92 Removing Air From The Fuel System....................................................... 92 ENGINE LUBRICATION SYSTEM................................................................... 93 Checking Engine Oil..................................................................... 93 Replacing The Oil And Filter............................................................ 93 ENGINE COOLING SYSTEM....................................................................... 94 Cleaning The Cooling System............................................................. 94 Checking Level.......................................................................... 95 Removing And Replacing Coolant.......................................................... 95 ELECTRICAL SYSTEM........................................................................... 96 Description............................................................................. 96 Cleaning Battery And Terminals.......................................................... 96 Fuse Location........................................................................... 96 Using A Booster Battery (Jump Starting)................................................. 97 Removing And Installing The Battery..................................................... 99 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................100 Checking And Adding Fluid...............................................................100 Replacing Hydraulic/Hydrostatic Filter..................................................100 Replacing Hydraulic Fluid and Case Drain Filters........................................101 Breather Cap............................................................................102 HYDROSTATIC MOTOR CARRIER OIL...............................................................103 Removing And Replacing Oil..............................................................103 TRACK ROLLER AND IDLER LUBRICATION..........................................................103 FAN GEARBOX.................................................................................103 Checking And Maintaining................................................................103 DRIVE BELT..................................................................................103 Adjusting The Drive Belt................................................................103 Replacing The Drive Belt................................................................103 ALTERNATOR BELT.............................................................................104 Adjusting The Alternator Belt...........................................................104 Adjusting the Air Conditioner Belt......................................................104 LUBRICATING THE BOBCAT LOADER...............................................................105 Lubrication Locations...................................................................105 PIVOT PINS..................................................................................106 Inspection And Maintenance..............................................................106 BOB-TACH (HAND LEVER).......................................................................107 Inspection And Maintenance..............................................................107 BOB-TACH (POWER) (OPTION)...................................................................108 Inspection And Maintenance..............................................................108 SYSTEM SETUP & ANALYSIS.........................................................................109 BICS SYSTEM.................................................................................111 Troubleshooting Guide...................................................................111 DIAGNOSTICS SERVICE CODES...................................................................112 Display.................................................................................112 Service Codes List......................................................................113 DELUXE INSTRUMENT PANEL SETUP...............................................................117 Deluxe Panel Upgrade....................................................................117 Deluxe Panel Setup......................................................................118 Passwords (Deluxe)......................................................................118 Viewing Service Codes...................................................................120 SHUTDOWN FEATURE............................................................................121 SERVICE CLOCK RESET.........................................................................121 MACHINE SIGN TRANSLATIONS.......................................................................123 SERVICE SCHEDULE (6734534)..................................................................125 WARNING (6728540)...........................................................................126 WARNING (6734646)...........................................................................127 DANGER (6718392)............................................................................128 DANGER (6718393)............................................................................128 WARNING (6577754)...........................................................................128 WARNING (6718391)...........................................................................128 WARNING (6717343)...........................................................................129 WARNING (6708941)...........................................................................129 IMPORTANT (6708937).........................................................................129 WARNING (6732696)...........................................................................130 WARNING (6718397)...........................................................................130 LIFT ARM SUPPORT DEVICE (6706558)...........................................................131 SPECIFICATIONS..................................................................................133 LOADER SPECIFICATIONS (T250)................................................................135 Machine Dimensions......................................................................135 Performance.............................................................................136 Controls................................................................................136 Engine..................................................................................136 Hydraulic System........................................................................137 Electrical..............................................................................137 Drive System............................................................................138 Capacities..............................................................................138 ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS..............................................139 WARRANTY........................................................................................141
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