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Bobcat T300 Turbo T300 Turbo High Flow Loader Operation & Maintenance Manual 6904184 – PDF DOWNLOAD
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Bobcat T300 Turbo T300 Turbo High Flow Loader Operation & Maintenance Manual 6904184 – PDF DOWNLOAD
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Description
Bobcat T300 Turbo T300 Turbo High Flow Loader Operation & Maintenance Manual 6904184 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T300 Turbo T300 Turbo High Flow Loader Operation & Maintenance Manual 6904184 – PDF DOWNLOAD
Language : English
Pages : 138
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T300 Turbo T300 Turbo High Flow Loader Operation & Maintenance Manual 6904184 – PDF DOWNLOAD
S/N 525414500 & Above
S/N 525512100 & Above
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T300 Turbo T300 Turbo High Flow Loader Operation & Maintenance Manual 6904184 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED................................................... 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 11 Loader Serial Number.................................................................... 11 Engine Serial Number.................................................................... 11 DELIVERY REPORT............................................................................. 11 LOADER IDENTIFICATION....................................................................... 12 FEATURES AND ACCESSORIES.................................................................... 13 Standard Items.......................................................................... 13 Options and Accessories................................................................. 13 Buckets Available....................................................................... 14 Attachments............................................................................. 14 40 GPM Attachments...................................................................... 14 SAFETY.......................................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 17 Before Operation........................................................................ 17 Safe Operation Is The Operator’s Responsibility......................................... 18 Safe Operation Needs A Qualified Operator............................................... 18 Fire Prevention......................................................................... 19 MACHINE SIGNS (DECALS)...................................................................... 20 OPERATING INSTRUCTIONS.......................................................................... 23 INSTRUMENT PANEL IDENTIFICATION............................................................. 27 Left Panel.............................................................................. 27 Right Panel (Standard - With Key Switch)................................................ 28 Right Panel (Deluxe - With Keyless Start)............................................... 29 Option And Field Accessory Panels (If Equipped)......................................... 30 Cab Light............................................................................... 31 LIFT ARM BY-PASS CONTROL.................................................................... 31 Operation............................................................................... 31 TRACTION LOCK OVERRIDE...................................................................... 31 Operation............................................................................... 31 ENGINE SPEED CONTROL........................................................................ 32 Operation............................................................................... 32 INCHING CONTROL............................................................................. 32 Operation............................................................................... 32 DRIVING AND STEERING THE LOADER............................................................. 33 Available Controls Configurations....................................................... 33 Operation (Standard and ACS)............................................................ 33 Operation (SJC in ‘H’ Control Pattern).................................................. 34 Operation (SJC in ‘ISO’ Control Pattern)................................................ 35 STOPPING THE BOBCAT LOADER.................................................................. 36 Using The Steering Levers Or Joysticks.................................................. 36 SEAT BAR RESTRAINT SYSTEM................................................................... 36 Operation............................................................................... 36 HYDRAULIC CONTROLS.......................................................................... 37 Operation............................................................................... 37 Standard Controls (Also ACS in Foot Pedal Mode)......................................... 37 Advanced Control System (ACS) in HAND Control Mode...................................... 38 Selectable Joystick Control (SJC) - ‘H’ Control Pattern................................. 39 Selectable Joystick Control (SJC) - ‘ISO’ Control Pattern............................... 39 Quick Couplers.......................................................................... 40 Releasing Hydraulic Pressure (Loader and Attachment).................................... 40 Auxiliary Hydraulics Button - VARIABLE FLOW............................................. 41 Auxiliary Hydraulics Button - MAXIMUM FLOW ONLY......................................... 41 Auxiliary Hydraulics Button - DISENGAGE................................................. 41 FRONT Auxiliary Hydraulics Operation - VARIABLE FLOW.................................... 41 FRONT Auxiliary Hydraulics Operation - MAXIMUM FLOW..................................... 41 FRONT Auxiliary Hydraulics Operation - CONTINUOUS FLOW.................................. 41 REAR Auxiliary Hydraulics Operation..................................................... 42 High-Flow Hydraulics Operation (If Equipped)............................................ 42 Attachment Control Device (ACD) (If Equipped)........................................... 43 Bucket Position Valve Operation (If Equipped)........................................... 43 PARKING BRAKE............................................................................... 43 Operation............................................................................... 43 DAILY INSPECTION............................................................................ 44 Daily Inspection and Maintenance Checklist.............................................. 44 PRE-STARTING PROCEDURES..................................................................... 45 Before Starting The Engine.............................................................. 45 STARTING THE ENGINE (STANDARD PANEL, KEY SWITCH)............................................ 47 Starting Procedure...................................................................... 47 STARTING THE ENGINE (DELUXE PANEL, KEYLESS START)........................................... 49 Starting Procedure...................................................................... 49 Cold Temperature Starting............................................................... 50 WARMING THE HYDRAULIC / HYDROSTATIC SYSTEM.................................................. 51 Warming Procedure....................................................................... 51 STOPPING THE ENGINE......................................................................... 51 Stopping Procedure...................................................................... 51 MONITORING THE DISPLAY PANEL................................................................ 52 Standard Panel.......................................................................... 52 Deluxe Panel............................................................................ 52 WARNING and SHUTDOWN.................................................................... 52 ATTACHMENTS AND BUCKETS..................................................................... 53 Selecting The Correct Bucket............................................................ 53 Pallet Forks............................................................................ 54 Hand Lever Bob-Tach - Installing The Bucket Or Attachment............................... 54 Hand Lever Bob-Tach - Removing The Bucket Or Attachment................................. 56 Power Bob-Tach - Installing The Bucket Or Attachment.................................... 57 Power Bob-Tach (Option) - Removing The Bucket Or Attachment............................. 58 OPERATING PROCEDURE......................................................................... 59 Operating With A Full Bucket............................................................ 59 Operating With An Empty Bucket.......................................................... 60 Compact Track Loader Operating Tips..................................................... 61 Foot Pedal Machines..................................................................... 62 Hand Control Machines (Includes ACS and SJC with H-Pattern Selected).................... 64 Selectable Joystick Control (SJC) with ‘ISO’ Pattern Selected........................... 66 PARKING THE BOBCAT LOADER................................................................... 68 Parking Procedure....................................................................... 68 TRANSPORTING THE BOBCAT LOADER.............................................................. 69 Loading Onto Transport Vehicle.......................................................... 69 Fastening To Transport Vehicle.......................................................... 69 TOWING THE LOADER........................................................................... 69 Towing Procedure........................................................................ 69 LIFTING THE LOADER.......................................................................... 70 Single Point Lift....................................................................... 70 Four Point Lift......................................................................... 70 PREVENTIVE MAINTENANCE.......................................................................... 71 MAINTENANCE SAFETY.......................................................................... 73 SERVICE SCHEDULE............................................................................ 75 Chart................................................................................... 75 LIFT ARM SUPPORT DEVICE..................................................................... 76 Installing The Lift Arm Support Device.................................................. 76 Removing The Lift Arm Support Device.................................................... 77 OPERATOR CAB................................................................................ 77 Raising The Operator Cab................................................................ 77 Lowering The Operator Cab............................................................... 79 Cab Door Sensor (If Equipped)........................................................... 79 Emergency Exit.......................................................................... 80 SEAT BELT................................................................................... 81 Inspection and Maintenance.............................................................. 81 SEAT BAR RESTRAINT SYSTEM................................................................... 82 Inspecting The Seat Bar................................................................. 82 Maintaining The Seat Bar................................................................ 82 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 83 Inspecting The BICS Controller (Engine Stopped - Key ON)................................ 83 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON).... 83 Inspecting The Seat Bar Sensor (Engine RUNNING)......................................... 83 Inspecting The Traction Lock (Engine RUNNING)........................................... 83 Inspecting The Lift Arm By-Pass Control................................................. 83 Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC)........................ 83 TRACK TENSION............................................................................... 84 Adjusting Track Tension................................................................. 84 REAR DOOR................................................................................... 86 Opening And Closing The Rear Door....................................................... 86 Adjusting The Rear Door................................................................. 86 REAR GRILL.................................................................................. 87 Removing................................................................................ 87 HEATER AND AIR CONDITIONING................................................................. 87 Cleaning And Maintenance................................................................ 87 Filters................................................................................. 87 Evaporator.............................................................................. 87 Air Conditioner Lubrication............................................................. 87 Troubleshooting......................................................................... 87 AIR CLEANER SERVICE......................................................................... 88 Replacing Filter Elements............................................................... 88 FUEL SYSTEM................................................................................. 89 Fuel Specifications..................................................................... 89 Filling The Fuel Tank................................................................... 89 Fuel Filter............................................................................. 90 Removing Air From The Fuel System....................................................... 90 ENGINE LUBRICATION SYSTEM................................................................... 91 Checking Engine Oil..................................................................... 91 Replacing The Oil And Filter............................................................ 91 ENGINE COOLING SYSTEM....................................................................... 92 Cleaning The Cooling System............................................................. 92 Checking Level.......................................................................... 93 Removing And Replacing Coolant.......................................................... 93 ELECTRICAL SYSTEM........................................................................... 94 Description............................................................................. 94 Cleaning Battery And Terminals.......................................................... 94 Fuse Location........................................................................... 94 Using A Booster Battery (Jump Starting)................................................. 95 Removing And Installing The Battery..................................................... 97 HYDRAULIC / HYDROSTATIC SYSTEM.............................................................. 98 Checking And Adding Fluid............................................................... 98 Replacing Hydraulic/Hydrostatic Filter.................................................. 98 Replacing Hydraulic Fluid and Case Drain Filters........................................ 99 Breather Cap............................................................................100 HYDROSTATIC MOTOR CARRIER OIL...............................................................101 Removing And Replacing Oil..............................................................101 TRACK ROLLER AND IDLER LUBRICATION..........................................................101 FAN GEARBOX.................................................................................101 Checking And Maintaining................................................................101 DRIVE BELT..................................................................................101 Adjusting The Drive Belt................................................................101 Replacing The Drive Belt................................................................101 BELT ADJUSTMENT.............................................................................102 Adjusting The Alternator Belt...........................................................102 Adjusting the Air Conditioner Belt......................................................102 LUBRICATING THE BOBCAT LOADER...............................................................103 Lubrication Locations...................................................................103 PIVOT PINS..................................................................................104 Inspection And Maintenance..............................................................104 BOB-TACH (HAND LEVER).......................................................................105 Inspection And Maintenance..............................................................105 BOB-TACH (POWER) (OPTION)...................................................................106 Inspection And Maintenance..............................................................106 SYSTEM SETUP & ANALYSIS.........................................................................107 BICS SYSTEM.................................................................................109 Troubleshooting Guide...................................................................109 DIAGNOSTICS SERVICE CODES...................................................................110 Display.................................................................................110 Service Codes List......................................................................111 DELUXE INSTRUMENT PANEL SETUP...............................................................115 Deluxe Panel Upgrade....................................................................115 Deluxe Panel Setup......................................................................116 Passwords (Deluxe)......................................................................116 Viewing Service Codes...................................................................118 SHUTDOWN FEATURE............................................................................119 SERVICE CLOCK RESET.........................................................................119 MACHINE SIGN TRANSLATIONS.......................................................................121 SERVICE SCHEDULE (6734534)..................................................................123 WARNING (6718698 - FOOT PEDAL)..............................................................124 WARNING (6715944)...........................................................................125 DANGER (6718392)............................................................................126 DANGER (6718393)............................................................................126 WARNING (6577754)...........................................................................126 WARNING (6718391)...........................................................................126 WARNING (6717343)...........................................................................127 IMPORTANT (6560573).........................................................................127 WARNING (6708941)...........................................................................127 WARNING (6718396)...........................................................................127 LIFT ARM SUPPORT DEVICE (6732774)...........................................................128 SPECIFICATIONS..................................................................................129 LOADER SPECIFICATIONS (T300)................................................................131 Machine Dimensions......................................................................131 Performance.............................................................................132 Controls................................................................................132 Engine..................................................................................132 Hydraulic System........................................................................133 Electrical..............................................................................133 Drive System............................................................................134 Capacities..............................................................................134 ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS..............................................135 WARRANTY........................................................................................137
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