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Bobcat T320 Compact Track Loader Operation & Maintenance Manual SN A7MP11001 – A7MP59999 – PDF DOWNLOAD
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Bobcat T320 Compact Track Loader Operation & Maintenance Manual SN A7MP11001 – A7MP59999 – PDF DOWNLOAD
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Description
Bobcat T320 Compact Track Loader Operation & Maintenance Manual SN A7MP11001 – A7MP59999 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T320 Compact Track Loader Operation & Maintenance Manual SN A7MP11001 – A7MP59999 – PDF DOWNLOAD
Language : English
Pages : 182
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T320 Compact Track Loader Operation & Maintenance Manual SN A7MP11001 – A7MP59999 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T320 Compact Track Loader Operation & Maintenance Manual SN A7MP11001 – A7MP59999 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED................................................... 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 LOADER IDENTIFICATION....................................................................... 11 FEATURES, ACCESSORIES AND ATTACHMENTS....................................................... 12 Standard Items.......................................................................... 12 Options and Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 40 GPM Attachments...................................................................... 13 Special Applications Kit................................................................ 14 Special Applications Kit Inspection And Maintenance..................................... 14 SAFETY & TRAINING RESOURCES..................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 17 Before Operation........................................................................ 17 Safe Operation Is The Operator’s Responsibility......................................... 18 Safe Operation Needs A Qualified Operator............................................... 18 Avoid Silica Dust....................................................................... 19 FIRE PREVENTION............................................................................. 19 Maintenance............................................................................. 19 Operation............................................................................... 19 Electrical.............................................................................. 19 Hydraulic System........................................................................ 20 Fueling................................................................................. 20 Starting................................................................................ 20 Spark Arrestor Exhaust System........................................................... 20 Welding And Grinding.................................................................... 20 Fire Extinguishers...................................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 24 OPERATING INSTRUCTIONS.......................................................................... 25 INSTRUMENT PANEL IDENTIFICATION............................................................. 29 Left Panel.............................................................................. 29 Right Panel (Key Switch)................................................................ 30 Right Panel (Keyless)................................................................... 31 Cab Light............................................................................... 32 Side And Front Panels................................................................... 33 SEAT BAR RESTRAINT SYSTEM................................................................... 34 Operation............................................................................... 34 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 35 Operation............................................................................... 35 LIFT ARM BYPASS CONTROL..................................................................... 36 Operation............................................................................... 36 PARKING BRAKE............................................................................... 36 Operation............................................................................... 36 TRACTION LOCK OVERRIDE...................................................................... 36 Operation............................................................................... 36 BACK-UP ALARM SYSTEM........................................................................ 37 Operation............................................................................... 37 ENGINE SPEED CONTROL........................................................................ 37 Operation............................................................................... 37 DRIVING AND STEERING THE LOADER............................................................. 38 Available Control Configurations........................................................ 38 Operation (Standard and ACS)............................................................ 38 Operation (SJC) In ‘H’ Control Pattern.................................................. 39 Operation (SJC) In ‘ISO’ Control Pattern................................................ 40 STOPPING THE LOADER......................................................................... 40 Using The Control Levers Or Joysticks................................................... 40 SPEED MANAGEMENT............................................................................ 41 Operation............................................................................... 41 STEERING DRIFT COMPENSATION................................................................. 42 Description............................................................................. 42 Selecting And Adjusting................................................................. 42 Exiting And Saving...................................................................... 43 HYDRAULIC CONTROLS.......................................................................... 44 Description............................................................................. 44 Standard Controls (Also ACS In FOOT Pedal Mode)......................................... 44 Advanced Control System (ACS) In HAND Control Mode...................................... 45 Selectable Joystick Control (SJC) In ‘H’ Control Pattern................................ 45 Selectable Joystick Control (SJC) In ‘ISO’ Control Pattern.............................. 46 Hydraulic Bucket Positioning............................................................ 46 FRONT Auxiliary Hydraulics Operation (VARIABLE FLOW).................................... 47 FRONT Auxiliary Hydraulics Operation (MAXIMUM FLOW)..................................... 47 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 48 REAR Auxiliary Hydraulics Operation..................................................... 48 Quick Couplers.......................................................................... 49 Relieve Hydraulic Pressure (Loader And Attachment)...................................... 49 High-Flow Hydraulics Operation.......................................................... 50 Secondary Front Auxiliary Hydraulics.................................................... 51 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 52 Description............................................................................. 52 DAILY INSPECTION............................................................................ 53 Daily Inspection and Maintenance........................................................ 54 PRE-STARTING PROCEDURE...................................................................... 55 Entering The Loader..................................................................... 55 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 55 Seat Adjustment......................................................................... 56 Seat Belt Adjustment.................................................................... 56 Seat Bar................................................................................ 57 STARTING THE ENGINE......................................................................... 58 Key Switch.............................................................................. 58 Keyless................................................................................. 60 Cold Temperature Starting............................................................... 61 Warming The Hydraulic / Hydrostatic System.............................................. 62 MONITORING THE DISPLAY PANELS............................................................... 63 Left Panel.............................................................................. 63 Right Panel (Key Switch)................................................................ 63 Right Panel (Keyless)................................................................... 63 Warning And Shutdown.................................................................... 63 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 64 Procedure............................................................................... 64 Emergency Exit.......................................................................... 65 ATTACHMENTS................................................................................. 66 Choosing The Correct Bucket............................................................. 66 Pallet Fork............................................................................. 66 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 67 Installing And Removing The Attachment (Power Bob-Tach)................................. 70 TRACK CARRIAGE SYSTEM....................................................................... 72 Introduction............................................................................ 72 Compact Track Loader Operating And Maintenance Tips..................................... 72 OPERATING PROCEDURE......................................................................... 74 Inspect The Work Area................................................................... 74 Operating With A Full Bucket............................................................ 74 Operating With An Empty Bucket.......................................................... 75 Filling And Emptying The Bucket (Foot Pedals)........................................... 76 Leveling The Ground Using Float (Foot Pedals)........................................... 77 Digging And Filling A Hole (Foot Pedals)................................................ 78 Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)...................... 79 Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)...................... 80 Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)........................... 81 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)................................... 82 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)................................... 83 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................ 84 TOWING THE LOADER........................................................................... 85 Procedure............................................................................... 85 LIFTING THE LOADER.......................................................................... 86 Single Point Lift....................................................................... 86 Four Point Lift......................................................................... 86 TRANSPORTING THE LOADER ON A TRAILER........................................................ 87 Loading And Unloading................................................................... 87 Fastening............................................................................... 87 PREVENTIVE MAINTENANCE.......................................................................... 89 MAINTENANCE SAFETY.......................................................................... 93 SERVICE SCHEDULE............................................................................ 95 Chart................................................................................... 95 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)...................................................... 96 Inspecting The BICS Controller (Engine Stopped - Key ON)................................ 96 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON).... 96 Inspecting The Seat Bar Sensor (Engine RUNNING)......................................... 96 Inspecting The Traction Lock (Engine RUNNING)........................................... 96 Inspecting The Lift Arm Bypass Control.................................................. 96 Inspecting Deactivation Of Lift And Tilt Functions (ACS and SJC)........................ 96 SEAT BAR RESTRAINT SYSTEM................................................................... 97 Description............................................................................. 97 Inspecting.............................................................................. 97 Maintaining............................................................................. 97 SEAT BELT................................................................................... 98 Inspection and Maintenance.............................................................. 98 LIFT ARM SUPPORT DEVICE..................................................................... 99 Installing.............................................................................. 99 Removing................................................................................100 BACK-UP ALARM SYSTEM........................................................................101 Description.............................................................................101 Inspecting..............................................................................101 Adjusting Switch Position...............................................................101 OPERATOR CAB................................................................................102 Description.............................................................................102 Raising.................................................................................102 Lowering................................................................................103 Cab Door Sensor.........................................................................104 REAR DOOR...................................................................................104 Opening And Closing.....................................................................104 Adjusting...............................................................................105 REAR GRILL..................................................................................105 Removing................................................................................105 Installing..............................................................................105 HEATING, VENTILATION AND AIR CONDITIONING (HVAC)............................................106 Cleaning And Maintenance................................................................106 Filters.................................................................................106 Evaporator / Heater Coil................................................................106 Condenser...............................................................................106 Air Conditioning Lubrication............................................................106 Troubleshooting.........................................................................106 AIR CLEANER SERVICE.........................................................................107 Replacing Filter Elements...............................................................107 FUEL SYSTEM.................................................................................109 Fuel Specifications.....................................................................109 Biodiesel Blend Fuel....................................................................109 Filling The Fuel Tank...................................................................110 Fuel Filter.............................................................................111 Removing Air From The Fuel System.......................................................111 ENGINE LUBRICATION SYSTEM...................................................................112 Checking And Adding Engine Oil..........................................................112 Engine Oil Chart........................................................................112 Removing And Replacing Oil And Filter...................................................112 ENGINE COOLING SYSTEM.......................................................................113 Cleaning................................................................................113 Checking Level..........................................................................114 Removing And Replacing Coolant..........................................................114 ELECTRICAL SYSTEM...........................................................................115 Description.............................................................................115 Fuse And Relay Location / Identification................................................115 Battery Maintenance.....................................................................116 Using A Booster Battery (Jump Starting).................................................117 Removing And Installing Battery.........................................................118 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................119 Checking And Adding Fluid...............................................................119 Hydraulic / Hydrostatic Fluid Chart.....................................................119 Removing And Replacing Hydraulic Fluid..................................................120 Removing And Replacing Hydraulic / Hydrostatic Filter...................................121 Removing And Replacing Case Drain Filters...............................................122 Removing And Replacing Hydraulic Charge Filter..........................................123 Breather Cap............................................................................124 SPARK ARRESTOR MUFFLER......................................................................125 Cleaning Procedure......................................................................125 TRACK TENSION...............................................................................126 Adjusting...............................................................................126 HYDROSTATIC MOTOR CARRIER...................................................................128 Removing And Replacing Oil..............................................................128 ALTERNATOR BELT.............................................................................129 Belt Adjustment.........................................................................129 Belt Replacement........................................................................129 AIR CONDITIONING BELT.......................................................................130 Belt Adjustment.........................................................................130 Belt Replacement........................................................................130 drive belt..................................................................................131 Belt Adjustment.........................................................................131 Belt Replacement........................................................................131 TRACK ROLLER AND IDLER LUBRICATION..........................................................134 Procedure...............................................................................134 LUBRICATING THE LOADER......................................................................135 Lubrication Locations...................................................................135 PIVOT PINS..................................................................................136 Inspection And Maintenance..............................................................136 BOB-TACH (HAND LEVER).......................................................................137 Inspection And Maintenance..............................................................137 BOB-TACH (POWER)............................................................................138 Inspection And Maintenance..............................................................138 LOADER STORAGE AND RETURN TO SERVICE........................................................139 Storage.................................................................................139 Return to Service.......................................................................139 SYSTEM SETUP & ANALYSIS.........................................................................141 BOBCAT INTERLOCK CONTROL SYSTEM (BICS)......................................................143 Troubleshooting Chart...................................................................143 DIAGNOSTIC SERVICE CODES....................................................................144 Viewing Service Codes (Key Switch)......................................................144 Viewing Service Codes (Keyless).........................................................144 Service Codes List......................................................................145 CONTROL PANEL SETUP.........................................................................150 Right Panel Setup (Keyless).............................................................150 Attachment Control Information (Keyless)................................................151 PASSWORD SETUP..............................................................................152 Password Description....................................................................152 Changing The Owner Password.............................................................152 Changing The User Passwords.............................................................153 Password Lockout Feature................................................................153 MAINTENANCE CLOCK...........................................................................154 Description.............................................................................154 Setup...................................................................................154 Reset...................................................................................154 MACHINE SIGN TRANSLATIONS.......................................................................155 SERVICE SCHEDULE (6734534)..................................................................157 WARNING (6728540)...........................................................................160 WARNING (6718396)...........................................................................161 DANGER (6809511)............................................................................161 WARNING (6733996)...........................................................................162 WARNING (6737189)...........................................................................162 LIFT ARM SUPPORT DEVICE (6732774)...........................................................163 WARNING (7131520)...........................................................................164 WARNING (6737248)...........................................................................165 WARNING (6804114)...........................................................................165 WARNING (7131521)...........................................................................166 WARNING (6726423)...........................................................................168 WARNING (6704786)...........................................................................168 WARNING (6725370)...........................................................................168 DANGER (6718392)............................................................................169 DANGER (6718393)............................................................................169 WARNING (6577754)...........................................................................169 WARNING (6718391)...........................................................................169 DANGER (6717343)............................................................................170 WARNING (6708941)...........................................................................170 IMPORTANT (6560573).........................................................................170 SPECIFICATIONS..................................................................................171 (T320) LOADER SPECIFICATIONS................................................................173 Machine Dimensions......................................................................173 Performance.............................................................................174 Controls................................................................................174 Engine..................................................................................174 Hydraulic System........................................................................175 Electrical..............................................................................176 Drive System............................................................................176 Capacities..............................................................................176 Tracks..................................................................................176 Ground Pressure.........................................................................176 WARRANTY........................................................................................177 ALPHABETICAL INDEX..............................................................................181
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