Bobcat T35100 T35100S T35100L T35100SL T35120L T35120SL Service Manual 6986766 (11-07) Revised (02-10) – PDF DOWNLOAD

Description

Bobcat T35100 T35100S T35100L T35100SL T35120L T35120SL Service Manual 6986766 (11-07) Revised (02-10) – PDF DOWNLOAD

DESCRIPTION:

Bobcat T35100 T35100S T35100L T35100SL T35120L T35120SL Service Manual 6986766 (11-07) Revised (02-10) – PDF DOWNLOAD

T35100: S/N A8HD11001 & Above
T35100L: S/N A8GW11001 & Above
T35100SL: S/N A8GT11001 & Above
T35120L: S/N A8GV11001 & Above
T35120SL: S/N A8GJ11001 & Above

FOREWORD:

This manual is for the Bobcat loader mechanic. It provides necessary servicing and adjustment procedures for the Bobcat loader and its component parts and systems. Refer to the Operation & Maintenance Manual for operating instructions, starting procedure, daily checks, etc.

Maintenance:

The machine and some attachments have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks.

• Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard.
• The operator’s area, engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating. All fuels, most lubricants and some coolants mixtures are flammable. Flammable fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire.

Operation :

Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases.

TABLE OF CONTENTS:

Bobcat T35100 T35100S T35100L T35100SL T35120L T35120SL Service Manual 6986766 (11-07) Revised (02-10) – PDF DOWNLOAD

FOREWORD III
SAFETY INSTRUCTIONS V
FIRE PREVENTION VII
SERIAL NUMBER LOCATION IX
DELIVERY REPORT X
BOBCAT TELESCOPIC HANDLER IDENTIFICATION XI
SAFETY AND MAINTENANCE 10-01
HYDRAULIC SYSTEM 20-01
HYDROSTATIC SYSTEM 30-01
DRIVE SYSTEM 40-01
MAIN FRAME 50-01
ELECTRICAL SYSTEM AND ANALYSIS 60-01
ENGINE SERVICE 70-01
HEATING, VENTILATION, AIR CONDITIONING 80-01
SPECIFICATIONS SPEC-01

INDEX:

Bobcat T35100 T35100S T35100L T35100SL T35120L T35120SL Service Manual 6986766 (11-07) Revised (02-10) – PDF DOWNLOAD

ACCUMULATOR 20-210-1
AIR CLEANER 70-40-1
AIR CLEANER SERVICE 10-60-1
AIR CONDITIONING SERVICE 80-90-1
AIR CONDITIONING SYSTEM FLOW 80-10-1
AIR INTAKE COWLING 50-71-1
ALTERNATOR 60-30-1
APPROVED BOOM STOP (OPTIONAL) 10-160-1
ATTACHMENT FRAME 10-130-1
AXLE AND DIFFERENTIAL (FRONT) 40-20-1
AXLE AND DIFFERENTIAL (REAR) 40-21-1
AXLES (FRONT AND REAR) 10-110-1
AXLE TOE-IN 40-40-1
BASIC TROUBLESHOOTING 80-50-1
BATTERY 60-20-1
BOOM TRAY 50-160-1
BRAKE LIGHT SWITCH 60-90-1
BRAKE VALVE 20-120-1
BUCKET POSITIONING CYLINDER 20-30-1
CHAIN CHECKING AND ADJUSTING PROCEDURE
10-180-1, 50-170-1
COMPONENTS 80-20-1
COMPRESSOR 80-110-1
CONDENSER (S/N A8HD12999 & BELOW,
A8GW12999 & BELOW, A8GT12999 & BELOW,
A8GV12999 & BELOW, A8GJ12999 & BELOW)80-120-1
CONDENSER (S/N A8HD13000 & ABOVE, A8GW13000
& ABOVE, A8GT13000 & ABOVE, A8GV13000 &
ABOVE, A8GJ13000 & ABOVE) 80-121-1
CONVERSIONS SPEC-70-1
DASH COVER / STEERING COLUMN COVER (S/N
A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/N
A8GT12999 & BELOW, S/NA8GV12999 & BELOW, S/N
A8GJ12999 & BELOW) 50-130-1
DASH COVER / STEERING COLUMN COVER (S/N
A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/N
A8GT13000 & ABOVE, S/N A8GV13000 & ABOVE, S/N
A8GJ13000 & ABOVE) 50-131-1
DRIVE BOX 20-70-1
DRIVESHAFT 40-70-1
ELECTRICAL SYSTEM INFORMATION (S/N
A8HD12999 & BELOW, S/N A8GW12999 & BELOW, S/N
A8GT12999 & BELOW, S/N A8GV12999 & BELOW, S/N
A8GJ12999 & BELOW) 60-10-1
ELECTRICAL SYSTEM INFORMATION (S/N
A8HD13000 & ABOVE, S/N A8GW13000 & ABOVE, S/N
A8GT13000 & ABOVE, S/N A8GV13000 & ABOVE, S/N
A8GJ13000 & ABOVE) 60-11-1
END BOOM 50-40-1
ENGINE AND ENGINE MOUNTS 70-60-1
ENGINE COMPONENTS AND TESTING 70-70-1
ENGINE COOLING SYSTEM 10-70-1
ENGINE COVER 10-170-1, 50-70-1
ENGINE / HYDROSTAT ASSEMBLY 70-80-1
ENGINE LUBRICATION SYSTEM 10-90-1
ENGINE SPECIFICATIONS SPEC-20-1
ENGINE SPEED CONTROL 70-20-1
ENGINE TIMING 70-71-1
EVAPORATOR/BLOWER UNIT (S/N A8HD12999 &
BELOW, S/N A8GW12999 & BELOW, S/N A8GT12999 &
BELOW, S/N A8GV12999 & BELOW, S/N A8GJ12999 &
BELOW) 80-150-1
EVAPORATOR/BLOWER/HEATER UNIT (S/N
A8HD13000 & ABOVE, A8GW13000 & ABOVE,
A8GT13000 & ABOVE, A8GV13000 & ABOVE,
A8GJ13000 & ABOVE) 80-151-1
EXPANSION VALVE (S/N A8HD12999 & BELOW,
A8GW12999 & BELOW, A8GT12999 & BELOW,
A8GV12999 & BELOW, A8GJ12999 & BELOW) 80-160-1
EXPANSION VALVE (S/N A8HD13000 & ABOVE,
A8GW13000 & ABOVE, A8GT13000 & ABOVE,
A8GV13000 & ABOVE, A8GJ13000 & ABOVE) 80-161-1
EXTENSION CYLINDER 20-40-1
FAN MOTOR 20-140-1
FENDER 50-110-1
FIXED BOOM 50-30-1
FLOW CONTROL VALVE 20-172-1
FLYWHEEL AND HOUSING 70-90-1
FRAME LEVELING CYLINDER 20-100-1
FRAME LEVEL SPEED SWITCH 60-160-1
FRONT AXLE 40-30-1
FRONT WIPER MOTOR 60-100-1
FUEL SYSTEM 10-80-1
FUEL TANK 50-80-1
GEAR PUMP 20-130-1
GENERAL AIR CONDITIONING SERVICE
GUIDELINES 80-60-1
HEATER ASSEMBLY 80-170-1
HYDRAULIC CONNECTION SPECIFICATIONS
SPEC-50-1
HYDRAULIC CONTROL VALVE 20-170-1
HYDRAULIC/HYDROSTATIC SYSTEM 10-100-1
HYDRAULIC RESERVOIR 20-150-1
HYDRAULIC SYSTEM INFORMATION 20-10-1
HYDROSTATIC DRIVE MOTOR 30-30-1
HYDROSTATIC PUMP 30-40-1
HYDROSTATIC SYSTEM INFORMATION 30-10-1
INCHING SWITCH 60-140-1
INSTRUMENT PANEL 60-70-1
INTERMEDIATE BOOM 50-150-1
ALPHABETICAL INDEX (CONT’D)
JOYSTICK 20-180-1
JOYSTICK PANEL (S/N A8HD12999 & BELOW, S/N
A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/N
A8GV12999 & BELOW, S/N A8GJ12999 & BELOW) 50-
140-1
JOYSTICK PANEL (S/N A8HD13000 & ABOVE, S/N
A8GW13000 & ABOVE, S/N A8GT13000 & ABOVE, S/N
A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE) 50-
141-1
LIFT CYLINDER 20-20-1
LIFTING AND BLOCKING THE TELESCOPIC
HANDLER 10-10-1
LIGHTS 60-50-1
LUBRICATION 10-120-1
MACHINE TORQUE SPECIFICATIONS SPEC-30-1
MAIN RELIEF VALVE 20-80-1
MUFFLER 70-30-1
OIL COOLER 30-20-1
OIL COOLER / RADIATOR 70-50-1
OPERATOR CAB 10-20-1
OPERATOR CAB (S/N A8HD12999 & BELOW, S/N
A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/N
A8GV12999 & BELOW, S/N A8GJ12999 & BELOW) 50-
10-1
OPERATOR CAB (S/N A8HD13000 & ABOVE, S/N
A8GW13000 & ABOVE, S/N A8GT13000 & ABOVE, S/N
A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE) 50-
11-1
OPERATOR SEAT 50-20-1
PARKING BRAKE 20-190-1, 40-50-1
PEDAL ASSEMBLY 60-130-1
PIVOT LINK 50-120-1
PORT RELIEF VALVES 20-171-1
PRESSURE REDUCING VALVE 20-200-1
PRESSURE SWITCH 80-140-1
QUICK TACH 50-90-1
QUICK TACH CYLINDER 20-90-1
RECONDITIONING THE ENGINE 70-100-1
REAR AXLE 40-90-1
REAR WEIGHTS 50-100-1
REAR WIPER MOTOR 60-120-1
RECEIVER / DRIER 80-130-1
REGULAR MAINTENANCE 80-40-1
SAFETY 80-30-1
SERVICE BRAKE 40-80-1
SERVICE SCHEDULE 10-50-1
SERVICE SOFTWARE 60-150-1
SPARK ARRESTER MUFFLER 10-150-1
STABILISER CONTROL VALVE (IF EQUIPPED) 20-260-1
STABILISER CYLINDER (IF EQUIPPED) 20-250-1
STABILISER FRAME (IF EQUIPPED) 50-180-1
STARTER 60-40-1
STEERING CYLINDER (FRONT) 20-60-1
STEERING ANGLE ADJUSTMENT 40-60-1
STEERING CYLINDER (REAR) 20-61-1
STEERING MODE VALVE BLOCK 20-110-1
STEERING VALVE 20-160-1
SWITCH PANEL (S/N A8HD12999 & BELOW, S/N
A8GW12999 & BELOW, S/N A8GT12999 & BELOW, S/N
A8GV12999 & BELOW, S/N A8GJ12999 & BELOW) 60-
80-1
SWITCH PANEL (S/N A8HD13000 & ABOVE, S/N
A8GW13000 & ABOVE, S/N A8GT13000 & ABOVE, S/N
A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE) 60-
81-1
SYSTEM CHARGING AND RECLAMATION 80-100-1
SYSTEM TROUBLESHOOTING CHART 80-70-1
TELESCOPIC HANDLER SPECIFICATIONS SPEC-10-1
TEMPERATURE/PRESSURE 80-80-1
TILT CYLINDER 20-50-1
TIRE MAINTENANCE 10-140-1
TOP WIPER MOTOR 60-110-1
TORQUE SPECIFICATIONS FOR BOLTS SPEC-40-1
TOWING THE TELESCOPIC HANDLER 10-40-1
TOW VALVE 20-220-1
TRANSPORTING THE TELESCOPIC HANDLER10-30-1
TRAVEL / SIGNAL LEVER (S/N A8HD12999 & BELOW,
S/N A8GW12999 & BELOW, S/N A8GT12999 & BELOW,
S/N A8GV12999 & BELOW, S/N A8GJ12999 & BELOW)
60-60-1
TRAVEL / SIGNAL LEVER (S/N A8HD13000 & ABOVE,
S/N A8GW13000 & ABOVE, S/N A8GT13000 & ABOVE,
S/N A8GV13000 & ABOVE, S/N A8GJ13000 & ABOVE)
60-61-1
TROUBLESHOOTING 40-10-1,70-10-1
WEAR PADS (FRONT) 50-50-1
WEAR PADS (REAR) 50-60-1

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BOBCAT T35100 T35100S T35100L T35100SL T35120L T35120SL SERVICE MANUAL 6986766 (11-07) REVISED (02-10) – PDF DOWNLOAD:

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