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Bobcat T450 Compact Track Loader Operation & Maintenance Manual SN B4J611001 & Above – PDF DOWNLOAD
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Bobcat T450 Compact Track Loader Operation & Maintenance Manual SN B4J611001 & Above – PDF DOWNLOAD
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Description
Bobcat T450 Compact Track Loader Operation & Maintenance Manual SN B4J611001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T450 Compact Track Loader Operation & Maintenance Manual SN B4J611001 & Above – PDF DOWNLOAD
Language : English
Pages : 230
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T450 Compact Track Loader Operation & Maintenance Manual SN B4J611001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T450 Compact Track Loader Operation & Maintenance Manual SN B4J611001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 DECLARATION OF CONFORMITY................................................................... 5 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 7 REGULAR MAINTENANCE ITEMS................................................................... 7 Fluids, Lubricants And Fuel............................................................. 8 SERIAL NUMBER LOCATIONS..................................................................... 9 Loader Serial Number.................................................................... 9 Engine Serial Number.................................................................... 9 DELIVERY REPORT............................................................................. 9 LOADER IDENTIFICATION....................................................................... 10 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 11 Standard Items.......................................................................... 11 Options And Accessories................................................................. 11 Buckets Available....................................................................... 12 Attachments............................................................................. 12 Special Applications Kit................................................................ 13 Special Applications Kit Inspection And Maintenance..................................... 13 Forestry Door And Window Kit............................................................ 14 Forestry Door And Window Kit Inspection And Maintenance................................. 14 SAFETY AND TRAINING RESOURCES................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 16 Before Operation........................................................................ 16 Safe Operation Is The Operator’s Responsibility......................................... 17 Safe Operation Needs A Qualified Operator............................................... 17 Avoid Silica Dust....................................................................... 18 FIRE PREVENTION............................................................................. 18 Maintenance............................................................................. 18 Operation............................................................................... 18 Electrical.............................................................................. 18 Hydraulic System........................................................................ 19 Fueling................................................................................. 19 Starting................................................................................ 19 Exhaust System.......................................................................... 19 Welding And Grinding.................................................................... 19 Fire Extinguishers...................................................................... 19 PUBLICATIONS AND TRAINING RESOURCES......................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 21 Pictorial Only Safety Signs............................................................. 23 OPERATING INSTRUCTIONS.......................................................................... 35 INTENDED USE................................................................................ 39 INSTRUMENT PANEL IDENTIFICATION............................................................. 40 Overview................................................................................ 40 Left Panel.............................................................................. 41 Display Screen.......................................................................... 43 Right Panel............................................................................. 44 Left Switch Panel....................................................................... 46 Right Switch Panel...................................................................... 46 Left Side Lower Panel................................................................... 47 Right Side Lower Panel.................................................................. 47 Radio................................................................................... 48 Rear View Camera System................................................................. 50 CONTROL IDENTIFICATION...................................................................... 52 Description............................................................................. 52 Standard Controls....................................................................... 52 Selectable Joystick Controls (SJC)...................................................... 53 OPERATOR CAB................................................................................ 54 Description............................................................................. 54 Side Windows............................................................................ 54 Door Operation.......................................................................... 54 Front Wiper............................................................................. 55 Cab Light............................................................................... 55 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 56 Description............................................................................. 56 Operation............................................................................... 56 SEAT BAR RESTRAINT SYSTEM................................................................... 57 Description............................................................................. 57 Operation............................................................................... 57 DIESEL PARTICULATE FILTER (DPF) SYSTEM...................................................... 58 Description............................................................................. 58 DPF Icons............................................................................... 58 DPF Regeneration Tables................................................................. 59 Automatic Regeneration Operation........................................................ 60 Forced Regeneration Operation........................................................... 61 Forced Parked Regeneration Operation.................................................... 62 Inhibit Mode Operation.................................................................. 63 PARKING BRAKE............................................................................... 64 Operation............................................................................... 64 TRACTION LOCK OVERRIDE...................................................................... 64 Description............................................................................. 64 Operation............................................................................... 64 ENGINE SPEED CONTROL........................................................................ 65 Operation............................................................................... 65 AUTO IDLE................................................................................... 65 Description............................................................................. 65 Operation............................................................................... 65 LIFT ARM BYPASS CONTROL..................................................................... 66 Description............................................................................. 66 Operation............................................................................... 66 EMERGENCY EXIT.............................................................................. 67 Rear Window Identification.............................................................. 67 Rear Window Removal (Latches)........................................................... 67 Rear Window Removal (Rubber Cord)....................................................... 67 External Access (Rear Window With Latches).............................................. 68 External Access (Rear Window With Rubber Cord).......................................... 68 Front Door.............................................................................. 68 BACK-UP ALARM SYSTEM........................................................................ 70 Description............................................................................. 70 Operation............................................................................... 70 DRIVING AND STEERING THE LOADER............................................................. 71 Available Control Configurations........................................................ 71 Operation (Standard).................................................................... 71 Operation (SJC) In ‘ISO’ Control Pattern................................................ 72 Operation (SJC) In ‘H’ Control Pattern.................................................. 73 STOPPING THE LOADER......................................................................... 74 Using The Control Levers Or Joysticks................................................... 74 TWO-SPEED CONTROL........................................................................... 75 Description............................................................................. 75 Operation............................................................................... 75 SPEED MANAGEMENT............................................................................ 76 Description............................................................................. 76 Operation............................................................................... 76 Changing The Factory Default Setting.................................................... 77 DRIVE RESPONSE.............................................................................. 78 Description............................................................................. 78 Operation............................................................................... 78 STEERING DRIFT COMPENSATION................................................................. 80 Description............................................................................. 80 Operation............................................................................... 80 LIFT AND TILT COMPENSATION.................................................................. 82 Description............................................................................. 82 Operation............................................................................... 82 HYDRAULIC CONTROLS.......................................................................... 84 Description............................................................................. 84 Standard Controls....................................................................... 84 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 85 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 85 Hydraulic Bucket Positioning............................................................ 86 Automatic Ride Control.................................................................. 87 Reversing Fan........................................................................... 88 FRONT Auxiliary Hydraulics Operation.................................................... 89 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 90 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 90 REAR Auxiliary Hydraulics Operation..................................................... 91 Quick Couplers.......................................................................... 92 Quick Coupler Troubleshooting........................................................... 92 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 93 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 94 Description............................................................................. 94 DAILY INSPECTION............................................................................ 95 Daily Inspection And Maintenance........................................................ 95 PRE-STARTING PROCEDURE...................................................................... 97 Entering The Loader..................................................................... 97 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 97 Seat Adjustment......................................................................... 98 Seat Belt Adjustment....................................................................100 Seat Bar................................................................................101 Joystick Position Adjustment............................................................101 STARTING THE ENGINE.........................................................................102 Deluxe Instrumentation Panel............................................................102 Warming The Hydraulic / Hydrostatic System..............................................104 Cold Temperature Starting...............................................................104 MONITORING THE DISPLAY PANELS...............................................................105 Left Panel..............................................................................105 Warning And Shutdown....................................................................105 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................106 Procedure...............................................................................106 COUNTERWEIGHTS..............................................................................107 Description.............................................................................107 Effect On The Loader And Loader Operation...............................................107 When To Consider Using Counterweights...................................................107 When To Consider Removing Counterweights................................................107 Accessories That Affect Machine Weight..................................................107 ATTACHMENTS.................................................................................108 Choosing The Correct Bucket.............................................................108 Pallet Fork.............................................................................109 Inspecting Pallet Fork..................................................................109 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................110 Installing And Removing The Attachment (Power Bob-Tach).................................113 TRACK UNDERCARRIAGE SYSTEM..................................................................116 Introduction............................................................................116 Compact Track Loader Operating And Maintenance Tips.....................................116 OPERATING PROCEDURE.........................................................................118 Inspect The Work Area...................................................................118 Basic Operating Instructions............................................................118 Driving On Public Roads.................................................................118 Operating With A Full Bucket............................................................119 Operating With An Empty Bucket..........................................................119 TOWING THE LOADER...........................................................................120 Procedure...............................................................................120 LIFTING THE LOADER..........................................................................120 Single-Point Lift.......................................................................120 Four-Point Lift.........................................................................121 TRANSPORTING THE LOADER ON A TRAILER........................................................122 Loading And Unloading...................................................................122 Fastening...............................................................................122 PREVENTIVE MAINTENANCE..........................................................................123 SERVICE SCHEDULE............................................................................127 Maintenance Intervals...................................................................127 Inspection Checkbook....................................................................129 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................130 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................130 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....130 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................130 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................130 Inspecting The Lift Arm Bypass Control..................................................130 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................130 SEAT BAR RESTRAINT SYSTEM...................................................................131 Description.............................................................................131 Inspection And Maintenance..............................................................132 SEAT BELT...................................................................................133 Inspection And Maintenance..............................................................133 LIFT ARM SUPPORT............................................................................134 Description.............................................................................134 Installing..............................................................................135 Removing................................................................................136 BACK-UP ALARM SYSTEM........................................................................137 Description.............................................................................137 Inspection..............................................................................137 Adjusting Switch Position...............................................................138 OPERATOR CAB................................................................................139 Description.............................................................................139 Cab Door Sensor.........................................................................139 Raising.................................................................................140 Lowering................................................................................141 REAR DOOR (TAILGATE)........................................................................142 Opening And Closing.....................................................................142 Adjusting Latch.........................................................................142 REAR GRILLE.................................................................................143 Removing................................................................................143 Installing..............................................................................143 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................144 Filters.................................................................................144 Air Conditioning Evaporator / Heater Coil...............................................145 Air Conditioning Condenser..............................................................146 Air Conditioning Lubrication............................................................146 Troubleshooting.........................................................................146 ENGINE AIR CLEANER..........................................................................147 Replacing Filters.......................................................................147 FUEL SYSTEM.................................................................................149 Fuel Specifications.....................................................................149 Biodiesel Blend Fuel....................................................................149 Filling The Fuel Tank...................................................................150 Removing Water From Main Fuel Filter....................................................151 Replacing Fuel Pre-Filter...............................................................152 Replacing Main Fuel Filter..............................................................153 ENGINE LUBRICATION SYSTEM...................................................................155 Checking And Adding Engine Oil..........................................................155 Engine Oil Chart........................................................................155 Removing And Replacing Oil And Filter...................................................156 ENGINE COOLING SYSTEM.......................................................................158 Cleaning................................................................................158 Checking And Adding Coolant.............................................................161 Removing And Replacing Coolant..........................................................162 ELECTRICAL SYSTEM...........................................................................164 Description.............................................................................164 Fuse And Relay Location / Identification................................................164 Battery Maintenance.....................................................................167 Maintaining Battery Charge Level........................................................167 Battery Service During Machine Storage..................................................167 Battery Testing.........................................................................168 Battery Charging........................................................................168 Using A Booster Battery (Jump Starting).................................................169 Removing And Installing Battery.........................................................170 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................172 Checking And Adding Fluid...............................................................172 Hydraulic / Hydrostatic Fluid Chart.....................................................172 Removing And Replacing Hydraulic Fluid..................................................173 Removing And Replacing Hydraulic / Hydrostatic Filter...................................175 Removing And Replacing Hydraulic Charge Filter..........................................176 Replacing Reservoir Breather Cap........................................................177 DIESEL PARTICULATE FILTER (DPF) SYSTEM......................................................178 Description.............................................................................178 Service Regeneration....................................................................178 DPF Cleaning............................................................................178 TRACK TENSION...............................................................................179 Checking................................................................................179 Adjusting...............................................................................180 HYDROSTATIC DRIVE MOTOR.....................................................................182 Removing And Replacing Fluid............................................................182 TRACK SPROCKET MAINTENANCE..................................................................182 Tightening Procedure....................................................................182 ALTERNATOR BELT.............................................................................183 Belt Adjustment.........................................................................183 Belt Replacement........................................................................183 AIR CONDITIONING BELT.......................................................................184 Belt Adjustment.........................................................................184 Belt Replacement........................................................................184 DRIVE BELT..................................................................................186 Belt Adjustment.........................................................................186 Belt Replacement........................................................................186 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................188 Checking Accumulator Charge.............................................................188 LUBRICATING THE LOADER......................................................................189 Lubrication Locations...................................................................189 TRACK ROLLER AND IDLER LUBRICATION..........................................................191 Description.............................................................................191 PIVOT PINS..................................................................................191 Inspection And Maintenance..............................................................191 BOB-TACH (HAND LEVER).......................................................................192 Inspection And Maintenance..............................................................192 BOB-TACH (POWER)............................................................................193 Inspection And Maintenance..............................................................193 LOADER STORAGE AND RETURN TO SERVICE........................................................194 Storage.................................................................................194 Return To Service.......................................................................194 SYSTEM SETUP AND ANALYSIS.......................................................................195 DIAGNOSTIC SERVICE CODES....................................................................196 Viewing Service Codes...................................................................196 Service Codes List......................................................................197 CONTROL PANEL SETUP.........................................................................211 Right Panel Setup (Deluxe Instrumentation Panel)........................................211 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................215 Password Description....................................................................215 Changing The Owner Password.............................................................215 Changing The User Passwords.............................................................216 Password Lockout Feature................................................................216 MAINTENANCE CLOCK...........................................................................217 Description.............................................................................217 Setup...................................................................................217 Reset...................................................................................217 SPECIFICATIONS..................................................................................218 LOADER SPECIFICATIONS.......................................................................219 Machine Dimensions......................................................................219 Performance.............................................................................220 Engine..................................................................................220 Drive System............................................................................221 Controls................................................................................221 Hydraulic System........................................................................222 Electrical System.......................................................................223 Capacities..............................................................................223 Tracks..................................................................................224 Ground Pressure.........................................................................224 Environmental...........................................................................224 Temperature Range.......................................................................224 WARRANTY........................................................................................225 WARRANTY....................................................................................226 ALPHABETICAL INDEX..............................................................................227
Customer Support: [email protected]
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
