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Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN A7UJ11001 & Above – PDF DOWNLOAD
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Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN A7UJ11001 & Above – PDF DOWNLOAD
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Description
Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN A7UJ11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN A7UJ11001 & Above – PDF DOWNLOAD
Language : English
Pages : 234
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN A7UJ11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN A7UJ11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 10 LOADER IDENTIFICATION....................................................................... 11 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 12 Standard Items.......................................................................... 12 Options And Accessories................................................................. 12 Buckets Available....................................................................... 13 Attachments............................................................................. 13 High-Flow Attachments................................................................... 13 Special Applications Kit................................................................ 14 Special Applications Kit Inspection And Maintenance..................................... 14 Forestry Door And Window Kit............................................................ 15 Forestry Door And Window Kit Inspection And Maintenance................................. 15 SAFETY AND TRAINING RESOURCES................................................................... 17 SAFETY INSTRUCTIONS......................................................................... 19 Before Operation........................................................................ 19 Safe Operation Is The Operator’s Responsibility......................................... 20 Safe Operation Needs A Qualified Operator............................................... 20 Avoid Silica Dust....................................................................... 21 FIRE PREVENTION............................................................................. 21 Maintenance............................................................................. 21 Operation............................................................................... 21 Electrical.............................................................................. 21 Hydraulic System........................................................................ 22 Fueling................................................................................. 22 Starting................................................................................ 22 Spark Arrester Exhaust System........................................................... 22 Welding And Grinding.................................................................... 22 Fire Extinguishers...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 23 MACHINE SIGNS (DECALS)...................................................................... 24 Pictorial Only Safety Signs............................................................. 27 OPERATING INSTRUCTIONS.......................................................................... 29 INSTRUMENT PANEL IDENTIFICATION............................................................. 33 Overview................................................................................ 33 Left Panel.............................................................................. 34 Display Screen.......................................................................... 36 Right Panel (Standard Key Panel)........................................................ 37 Right Panel (Keyless Start Panel)....................................................... 38 Right Panel (Deluxe Instrumentation Panel).............................................. 39 Left Switch Panel....................................................................... 41 Right Switch Panel...................................................................... 41 Left Side Lower Panel................................................................... 42 Right Side Lower Panel.................................................................. 42 Radio................................................................................... 43 CONTROL IDENTIFICATION...................................................................... 45 Description............................................................................. 45 Standard Controls....................................................................... 45 Advanced Control System (ACS)........................................................... 46 Selectable Joystick Controls (SJC)...................................................... 47 OPERATOR CAB................................................................................ 48 Description............................................................................. 48 Side Windows............................................................................ 48 Door Operation.......................................................................... 48 Front Wiper............................................................................. 49 Cab Light............................................................................... 49 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 50 Description............................................................................. 50 Operation............................................................................... 50 SEAT BAR RESTRAINT SYSTEM................................................................... 51 Description............................................................................. 51 Operation............................................................................... 51 PARKING BRAKE............................................................................... 52 Operation............................................................................... 52 TRACTION LOCK OVERRIDE...................................................................... 52 Description............................................................................. 52 Operation............................................................................... 52 ENGINE SPEED CONTROL........................................................................ 53 Operation............................................................................... 53 LIFT ARM BYPASS CONTROL..................................................................... 53 Description............................................................................. 53 Operation............................................................................... 53 EMERGENCY EXIT.............................................................................. 54 Rear Window Identification.............................................................. 54 Rear Window Removal (Latches)........................................................... 54 Rear Window Removal (Rubber Cord)....................................................... 54 External Access (Rear Window With Latches).............................................. 55 External Access (Rear Window With Rubber Cord).......................................... 55 Front Door.............................................................................. 55 BACK-UP ALARM SYSTEM........................................................................ 57 Description............................................................................. 57 Operation............................................................................... 57 DRIVING AND STEERING THE LOADER............................................................. 58 Available Control Configurations........................................................ 58 Operation (Standard And ACS)............................................................ 58 Operation (SJC) In ‘ISO’ Control Pattern................................................ 59 Operation (SJC) In ‘H’ Control Pattern.................................................. 60 STOPPING THE LOADER......................................................................... 60 Using The Control Levers Or Joysticks................................................... 60 SPEED MANAGEMENT............................................................................ 61 Description............................................................................. 61 Operation............................................................................... 61 Changing The Factory Default Setting.................................................... 62 DRIVE RESPONSE.............................................................................. 63 Description............................................................................. 63 Operation............................................................................... 63 STEERING DRIFT COMPENSATION................................................................. 65 Description............................................................................. 65 Operation............................................................................... 65 LIFT AND TILT COMPENSATION.................................................................. 67 Description............................................................................. 67 Operation............................................................................... 67 Operation (ACS)......................................................................... 68 Operation (SJC)......................................................................... 69 HYDRAULIC CONTROLS.......................................................................... 70 Description............................................................................. 70 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................. 70 Advanced Control System (ACS) In HAND Control Mode...................................... 71 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 71 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 72 Hydraulic Bucket Positioning............................................................ 72 FRONT Auxiliary Hydraulics Operation.................................................... 73 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 74 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 74 REAR Auxiliary Hydraulics Operation..................................................... 75 High-Flow Auxiliary Hydraulics Operation................................................ 76 Quick Couplers.......................................................................... 77 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 78 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 79 Description............................................................................. 79 DAILY INSPECTION............................................................................ 80 Daily Inspection And Maintenance........................................................ 80 PRE-STARTING PROCEDURE...................................................................... 82 Entering The Loader..................................................................... 82 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 82 Seat Adjustment......................................................................... 83 Seat Belt Adjustment.................................................................... 84 Seat Bar................................................................................ 85 Joystick Position Adjustment............................................................ 85 STARTING THE ENGINE......................................................................... 86 Standard Key Panel...................................................................... 86 Keyless Start Panel..................................................................... 88 Deluxe Instrumentation Panel............................................................ 90 Warming The Hydraulic / Hydrostatic System.............................................. 92 Cold Temperature Starting............................................................... 92 MONITORING THE DISPLAY PANELS............................................................... 93 Left Panel.............................................................................. 93 Warning And Shutdown.................................................................... 93 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 94 Procedure............................................................................... 94 COUNTERWEIGHTS.............................................................................. 95 Description............................................................................. 95 Effect On The Loader And Loader Operation............................................... 95 When To Consider Using Counterweights................................................... 95 When To Consider Removing Counterweights................................................ 95 Accessories That Affect Machine Weight.................................................. 95 ATTACHMENTS................................................................................. 96 Choosing The Correct Bucket............................................................. 96 Pallet Fork............................................................................. 96 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 97 Installing And Removing The Attachment (Power Bob-Tach).................................100 TRACK UNDERCARRIAGE SYSTEM..................................................................103 Introduction............................................................................103 Compact Track Loader Operating And Maintenance Tips.....................................103 OPERATING PROCEDURE.........................................................................105 Inspect The Work Area...................................................................105 Basic Operating Instructions............................................................105 Driving On Public Roads.................................................................105 Operating With A Full Bucket............................................................106 Operating With An Empty Bucket..........................................................106 Filling And Emptying The Bucket (Foot Pedals)...........................................107 Leveling The Ground Using Float (Foot Pedals)...........................................108 Digging And Filling A Hole (Foot Pedals)................................................109 Filling And Emptying The Bucket (ACS - Handles, SJC - ‘H’ Pattern)......................110 Leveling The Ground Using Float (ACS - Handles, SJC - ‘H’ Pattern)......................111 Digging And Filling A Hole (ACS - Handles, SJC - ‘H’ Pattern)...........................112 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)...................................113 Leveling The Ground Using Float (SJC - ‘ISO’ Pattern)...................................114 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)........................................115 TOWING THE LOADER...........................................................................116 Procedure...............................................................................116 LIFTING THE LOADER..........................................................................116 Single-Point Lift.......................................................................116 Four-Point Lift.........................................................................117 TRANSPORTING THE LOADER ON A TRAILER........................................................118 Loading And Unloading...................................................................118 Fastening...............................................................................118 PREVENTIVE MAINTENANCE..........................................................................119 MAINTENANCE SAFETY..........................................................................123 SERVICE SCHEDULE............................................................................124 Maintenance Intervals...................................................................124 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................126 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................126 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....126 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................126 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................126 Inspecting The Lift Arm Bypass Control..................................................126 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................126 SEAT BAR RESTRAINT SYSTEM...................................................................127 Description.............................................................................127 Inspection And Maintenance..............................................................128 SEAT BELT...................................................................................129 Inspection And Maintenance..............................................................129 LIFT ARM SUPPORT DEVICE.....................................................................130 Description.............................................................................130 Installing..............................................................................131 Removing................................................................................132 BACK-UP ALARM SYSTEM........................................................................133 Description.............................................................................133 Inspection..............................................................................133 Adjusting Switch Position...............................................................134 OPERATOR CAB................................................................................135 Description.............................................................................135 Cab Door Sensor.........................................................................135 Raising.................................................................................136 Lowering................................................................................137 REAR DOOR (TAILGATE)........................................................................138 Opening And Closing.....................................................................138 Adjusting Latch.........................................................................138 REAR GRILLE.................................................................................139 Removing................................................................................139 Installing..............................................................................139 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................140 Filters.................................................................................140 Air Conditioning Evaporator / Heater Coil...............................................141 Air Conditioning Condenser..............................................................142 Air Conditioning Lubrication............................................................142 Troubleshooting.........................................................................142 ENGINE AIR CLEANER..........................................................................143 Replacing Filters.......................................................................143 FUEL SYSTEM.................................................................................145 Fuel Specifications.....................................................................145 Biodiesel Blend Fuel....................................................................145 Filling The Fuel Tank...................................................................146 Fuel Filter.............................................................................147 Removing Air From The Fuel System.......................................................148 ENGINE LUBRICATION SYSTEM...................................................................149 Checking And Adding Engine Oil..........................................................149 Engine Oil Chart........................................................................149 Removing And Replacing Oil And Filter...................................................150 ENGINE COOLING SYSTEM.......................................................................151 Maintenance Platform....................................................................151 Cooling System Identification...........................................................151 Cleaning (Earlier Models)...............................................................152 Cleaning (Later Models).................................................................154 Checking And Adding Coolant.............................................................156 Removing And Replacing Coolant..........................................................157 ELECTRICAL SYSTEM...........................................................................158 Description.............................................................................158 Fuse And Relay Location / Identification................................................158 Battery Maintenance.....................................................................160 Using A Booster Battery (Jump Starting).................................................161 Removing And Installing Battery.........................................................162 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................163 Checking And Adding Fluid...............................................................163 Hydraulic / Hydrostatic Fluid Chart.....................................................163 Removing And Replacing Hydraulic Fluid..................................................164 Removing And Replacing Hydraulic / Hydrostatic Filter...................................166 Removing And Replacing Hydraulic Charge Filter..........................................167 Replacing Reservoir Breather Cap........................................................169 SPARK ARRESTER MUFFLER......................................................................170 Cleaning Procedure......................................................................170 TRACK TENSION...............................................................................171 Description.............................................................................171 Checking (Solid-Mounted Undercarriage)..................................................172 Adjusting (Solid-Mounted Undercarriage).................................................173 Checking (Roller Suspension Undercarriage)..............................................174 Adjusting (Roller Suspension Undercarriage).............................................175 HYDROSTATIC DRIVE MOTOR.....................................................................176 Removing And Replacing Oil..............................................................176 TRACK SPROCKET MAINTENANCE..................................................................176 Tightening Procedure....................................................................176 ALTERNATOR BELT.............................................................................177 Belt Adjustment.........................................................................177 Belt Replacement........................................................................177 AIR CONDITIONING BELT.......................................................................178 Belt Adjustment.........................................................................178 Belt Replacement........................................................................178 DRIVE BELT..................................................................................179 Belt Adjustment.........................................................................179 Belt Replacement........................................................................180 LUBRICATING THE LOADER......................................................................182 Lubrication Locations...................................................................182 TRACK ROLLER AND IDLER LUBRICATION..........................................................184 Description.............................................................................184 PIVOT PINS..................................................................................184 Inspection And Maintenance..............................................................184 BOB-TACH (HAND LEVER).......................................................................185 Inspection And Maintenance..............................................................185 BOB-TACH (POWER)............................................................................186 Inspection And Maintenance..............................................................186 LOADER STORAGE AND RETURN TO SERVICE........................................................187 Storage.................................................................................187 Return To Service.......................................................................187 SYSTEM SETUP AND ANALYSIS.......................................................................189 DIAGNOSTIC SERVICE CODES....................................................................191 Viewing Service Codes...................................................................191 Service Codes List......................................................................192 CONTROL PANEL SETUP.........................................................................198 Right Panel Setup (Deluxe Instrumentation Panel)........................................198 PASSWORD SETUP (KEYLESS START PANEL)........................................................201 Password Description....................................................................201 Changing The Owner Password.............................................................201 Password Lockout Feature................................................................201 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................202 Password Description....................................................................202 Changing The Owner Password.............................................................202 Changing The User Passwords.............................................................203 Password Lockout Feature................................................................203 MAINTENANCE CLOCK...........................................................................204 Description.............................................................................204 Setup...................................................................................204 Reset...................................................................................204 MACHINE SIGN TRANSLATIONS.......................................................................205 MACHINE SIGN TRANSLATIONS...................................................................207 Service Schedule (7242070)..............................................................207 Warning (7167993).......................................................................210 Warning (7169291).......................................................................210 Danger (7167989)........................................................................210 Danger (7167990)........................................................................210 Danger (7167988)........................................................................211 Warning (7168114).......................................................................211 Warning (7167994).......................................................................212 Warning (7168140).......................................................................213 Warning (7168142).......................................................................213 Warning (7168138).......................................................................214 Warning (7167996).......................................................................215 Warning (6737189).......................................................................215 Warning (7184346).......................................................................216 Danger (7170355)........................................................................216 Lift Arm Support Device (6706558).......................................................217 Warning (7168024).......................................................................218 Warning (7142141).......................................................................219 Warning (7168019).......................................................................220 SPECIFICATIONS..................................................................................221 (T550) LOADER SPECIFICATIONS................................................................223 Machine Dimensions......................................................................223 Performance.............................................................................224 Engine..................................................................................224 Drive System............................................................................225 Controls................................................................................225 Hydraulic System........................................................................226 Electrical System.......................................................................227 Capacities..............................................................................227 Tracks..................................................................................228 Ground Pressure.........................................................................228 WARRANTY........................................................................................229 WARRANTY....................................................................................231 ALPHABETICAL INDEX..............................................................................233
Questions? Email us: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
