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Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN AJZV14000 & Above – PDF DOWNLOAD
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Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN AJZV14000 & Above – PDF DOWNLOAD
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Description
Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN AJZV14000 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN AJZV14000 & Above – PDF DOWNLOAD
Language : English
Pages : 240
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN AJZV14000 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN AJZV14000 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 2 CONTENTS................................................................................................ 3 FOREWORD................................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 5 REGULAR MAINTENANCE ITEMS........................................................................... 5 SERIAL NUMBER LOCATIONS............................................................................. 6 Loader Serial Number............................................................................ 6 Engine Serial Number............................................................................ 6 DELIVERY REPORT..................................................................................... 6 LOADER IDENTIFICATION............................................................................... 7 FEATURES, ACCESSORIES, AND ATTACHMENTS.............................................................. 8 Standard Items.................................................................................. 8 Options And Accessories......................................................................... 8 Buckets Available............................................................................... 9 Attachments..................................................................................... 9 High-Flow Attachments........................................................................... 9 Special Applications Kit........................................................................ 10 Special Applications Kit Inspection And Maintenance............................................. 10 Forestry Door And Window Kit.................................................................... 11 Forestry Door And Window Kit Inspection And Maintenance......................................... 11 SAFETY AND TRAINING RESOURCES........................................................................... 12 SAFETY INSTRUCTIONS................................................................................. 13 Before Operation................................................................................ 13 Safe Operation Is The Operator’s Responsibility................................................. 14 Safe Operation Needs A Qualified Operator....................................................... 14 Avoid Silica Dust............................................................................... 15 FIRE PREVENTION..................................................................................... 15 Maintenance..................................................................................... 15 Operation....................................................................................... 15 Electrical...................................................................................... 15 Hydraulic System................................................................................ 16 Fueling......................................................................................... 16 Starting........................................................................................ 16 Spark Arrester Exhaust System................................................................... 16 Welding And Grinding............................................................................ 16 Fire Extinguishers.............................................................................. 16 PUBLICATIONS AND TRAINING RESOURCES................................................................. 17 MACHINE SIGNS (DECALS).............................................................................. 18 Pictorial Only Safety Signs..................................................................... 20 OPERATING INSTRUCTIONS.................................................................................. 22 INTENDED USE........................................................................................ 26 INSTRUMENT PANEL IDENTIFICATION..................................................................... 27 Overview........................................................................................ 27 Left Panel...................................................................................... 28 Display Screen.................................................................................. 30 Right Panel (Standard Key Panel)................................................................ 31 Right Panel (Keyless Start Panel)............................................................... 32 Right Panel (Deluxe Instrumentation Panel)...................................................... 33 Left Switch Panel............................................................................... 35 Right Switch Panel.............................................................................. 35 Left Side Lower Panel........................................................................... 36 Right Side Lower Panel.......................................................................... 36 Radio........................................................................................... 37 Rear View Camera System......................................................................... 39 CONTROL IDENTIFICATION.............................................................................. 41 Description..................................................................................... 41 Standard Controls............................................................................... 41 Advanced Control System (ACS)................................................................... 42 Selectable Joystick Controls (SJC).............................................................. 43 OPERATOR CAB........................................................................................ 44 Description..................................................................................... 44 Side Windows.................................................................................... 44 Door Operation.................................................................................. 44 Front Wiper..................................................................................... 45 Cab Light....................................................................................... 45 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 46 Description..................................................................................... 46 Operation....................................................................................... 46 SEAT BAR RESTRAINT SYSTEM........................................................................... 47 Description..................................................................................... 47 Operation....................................................................................... 47 PARKING BRAKE....................................................................................... 48 Operation....................................................................................... 48 TRACTION LOCK OVERRIDE.............................................................................. 48 Description..................................................................................... 48 Operation....................................................................................... 48 ENGINE SPEED CONTROL................................................................................ 49 Operation....................................................................................... 49 AUTO IDLE........................................................................................... 49 Description..................................................................................... 49 Operation....................................................................................... 49 LIFT ARM BYPASS CONTROL............................................................................. 50 Description..................................................................................... 50 Operation....................................................................................... 50 EMERGENCY EXIT...................................................................................... 51 Rear Window Identification...................................................................... 51 Rear Window Removal (Latches)................................................................... 51 Rear Window Removal (Rubber Cord)............................................................... 51 External Access (Rear Window With Latches)...................................................... 52 External Access (Rear Window With Rubber Cord).................................................. 52 Front Door...................................................................................... 52 BACK-UP ALARM SYSTEM................................................................................ 54 Description..................................................................................... 54 Operation....................................................................................... 54 DRIVING AND STEERING THE LOADER..................................................................... 55 Available Control Configurations................................................................ 55 Operation (Standard And ACS).................................................................... 55 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 56 Operation (SJC) In ‘H’ Control Pattern.......................................................... 57 STOPPING THE LOADER................................................................................. 58 Using The Control Levers Or Joysticks........................................................... 58 TWO-SPEED CONTROL................................................................................... 58 Description..................................................................................... 58 Operation (Standard And ACS).................................................................... 59 Operation (SJC)................................................................................. 59 SPEED MANAGEMENT.................................................................................... 60 Description..................................................................................... 60 Operation....................................................................................... 60 Changing The Factory Default Setting............................................................ 61 DRIVE RESPONSE...................................................................................... 62 Description..................................................................................... 62 Operation....................................................................................... 62 STEERING DRIFT COMPENSATION......................................................................... 64 Description..................................................................................... 64 Operation....................................................................................... 64 LIFT AND TILT COMPENSATION.......................................................................... 66 Description..................................................................................... 66 Operation....................................................................................... 66 Operation (ACS)................................................................................. 67 Operation (SJC)................................................................................. 68 HYDRAULIC CONTROLS.................................................................................. 69 Description..................................................................................... 69 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.......................... 69 Advanced Control System (ACS) In HAND Control Mode.............................................. 70 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 70 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 71 Hydraulic Bucket Positioning.................................................................... 71 Automatic Ride Control.......................................................................... 72 Reversing Fan................................................................................... 73 FRONT Auxiliary Hydraulics Operation............................................................ 74 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 75 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 75 REAR Auxiliary Hydraulics Operation............................................................. 76 High-Flow Auxiliary Hydraulics Operation........................................................ 77 Quick Couplers.................................................................................. 78 Quick Coupler Troubleshooting................................................................... 78 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment).................................... 79 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 80 Description..................................................................................... 80 DAILY INSPECTION.................................................................................... 81 Daily Inspection And Maintenance................................................................ 81 PRE-STARTING PROCEDURE.............................................................................. 83 Entering The Loader............................................................................. 83 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 83 Seat Adjustment................................................................................. 84 Seat Belt Adjustment............................................................................ 86 Seat Bar........................................................................................ 87 Joystick Position Adjustment.................................................................... 87 STARTING THE ENGINE................................................................................. 88 Standard Key Panel.............................................................................. 88 Keyless Start Panel............................................................................. 90 Deluxe Instrumentation Panel.................................................................... 92 Warming The Hydraulic / Hydrostatic System...................................................... 94 Cold Temperature Starting....................................................................... 94 Cold Temperature Engine Speed Control........................................................... 94 Cold Temperature Drive Control (SJC)............................................................ 95 MONITORING THE DISPLAY PANELS....................................................................... 96 Left Panel...................................................................................... 96 Warning And Shutdown............................................................................ 96 STOPPING THE ENGINE AND LEAVING THE LOADER.......................................................... 97 Procedure....................................................................................... 97 COUNTERWEIGHTS...................................................................................... 98 Description..................................................................................... 98 Effect On The Loader And Loader Operation....................................................... 98 When To Consider Using Counterweights........................................................... 98 When To Consider Removing Counterweights........................................................ 98 Accessories That Affect Machine Weight.......................................................... 98 ATTACHMENTS......................................................................................... 99 Choosing The Correct Bucket..................................................................... 99 Pallet Fork..................................................................................... 99 Installing And Removing The Attachment (Hand Lever Bob-Tach)....................................100 Installing And Removing The Attachment (Power Bob-Tach).........................................103 TRACK UNDERCARRIAGE SYSTEM..........................................................................106 Introduction....................................................................................106 Compact Track Loader Operating And Maintenance Tips.............................................106 OPERATING PROCEDURE.................................................................................108 Inspect The Work Area...........................................................................108 Basic Operating Instructions....................................................................108 Driving On Public Roads.........................................................................108 Operating With A Full Bucket....................................................................109 Operating With An Empty Bucket..................................................................109 TOWING THE LOADER...................................................................................110 Procedure.......................................................................................110 LIFTING THE LOADER..................................................................................110 Single-Point Lift...............................................................................110 Four-Point Lift.................................................................................111 TRANSPORTING THE LOADER ON A TRAILER................................................................112 Loading And Unloading...........................................................................112 Fastening.......................................................................................112 PREVENTIVE MAINTENANCE..................................................................................113 MAINTENANCE SAFETY..................................................................................117 SERVICE SCHEDULE....................................................................................118 Maintenance Intervals...........................................................................118 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................120 Inspecting The BICS™ (Engine STOPPED – Key ON)..................................................120 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)............120 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................120 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................120 Inspecting The Lift Arm Bypass Control..........................................................120 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)................................120 SEAT BAR RESTRAINT SYSTEM...........................................................................121 Description.....................................................................................121 Inspection And Maintenance......................................................................122 SEAT BELT...........................................................................................123 Inspection And Maintenance......................................................................123 LIFT ARM SUPPORT DEVICE.............................................................................124 Description.....................................................................................124 Installing......................................................................................125 Removing........................................................................................126 BACK-UP ALARM SYSTEM................................................................................127 Description.....................................................................................127 Inspection......................................................................................127 Adjusting Switch Position.......................................................................128 OPERATOR CAB........................................................................................129 Description.....................................................................................129 Cab Door Sensor.................................................................................129 Raising.........................................................................................130 Lowering........................................................................................131 REAR DOOR (TAILGATE)................................................................................132 Opening And Closing.............................................................................132 Adjusting Latch.................................................................................132 REAR GRILLE.........................................................................................133 Removing........................................................................................133 Installing......................................................................................133 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM............................................134 Filters.........................................................................................134 Air Conditioning Evaporator / Heater Coil.......................................................135 Air Conditioning Condenser......................................................................136 Air Conditioning Lubrication....................................................................136 Troubleshooting.................................................................................136 ENGINE AIR CLEANER..................................................................................137 Replacing Filters...............................................................................137 FUEL SYSTEM.........................................................................................139 Fuel Specifications.............................................................................139 Biodiesel Blend Fuel............................................................................139 Filling The Fuel Tank...........................................................................140 Fuel Filter.....................................................................................141 Removing Air From The Fuel System...............................................................142 ENGINE LUBRICATION SYSTEM...........................................................................143 Checking And Adding Engine Oil..................................................................143 Engine Oil Chart................................................................................143 Removing And Replacing Oil And Filter...........................................................144 ENGINE COOLING SYSTEM...............................................................................146 Maintenance Platform............................................................................146 Cleaning........................................................................................146 Checking And Adding Coolant.....................................................................149 Removing And Replacing Coolant..................................................................150 ELECTRICAL SYSTEM...................................................................................152 Description.....................................................................................152 Fuse And Relay Location / Identification........................................................152 Battery Maintenance.............................................................................159 Maintaining Battery Charge Level................................................................159 Battery Service During Machine Storage..........................................................159 Battery Testing.................................................................................160 Battery Charging................................................................................160 Using A Booster Battery (Jump Starting).........................................................161 Removing And Installing Battery.................................................................162 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................163 Checking And Adding Fluid.......................................................................163 Hydraulic / Hydrostatic Fluid Chart.............................................................163 Removing And Replacing Hydraulic Fluid..........................................................164 Removing And Replacing Hydraulic / Hydrostatic Filter...........................................166 Removing And Replacing Hydraulic Charge Filter..................................................167 Replacing Reservoir Breather Cap................................................................169 TRACK TENSION.......................................................................................170 Description.....................................................................................170 Checking (Solid-Mounted Undercarriage)..........................................................171 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........172 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........173 Checking (Roller Suspension Undercarriage)......................................................174 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....175 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......176 HYDROSTATIC DRIVE MOTOR.............................................................................177 Removing And Replacing Fluid....................................................................177 TRACK SPROCKET MAINTENANCE..........................................................................178 Tightening Procedure............................................................................178 ALTERNATOR BELT.....................................................................................179 Belt Adjustment.................................................................................179 Belt Replacement................................................................................179 AIR CONDITIONING BELT...............................................................................180 Belt Adjustment.................................................................................180 Belt Replacement................................................................................180 DRIVE BELT..........................................................................................181 Belt Adjustment.................................................................................181 Stop Adjustment.................................................................................181 Belt Replacement................................................................................182 AUTOMATIC RIDE CONTROL ACCUMULATOR..................................................................184 Checking Accumulator Charge.....................................................................184 LUBRICATING THE LOADER..............................................................................185 Lubrication Locations...........................................................................185 TRACK ROLLER AND IDLER LUBRICATION..................................................................187 Description.....................................................................................187 PIVOT PINS..........................................................................................187 Inspection And Maintenance......................................................................187 BOB-TACH (HAND LEVER)...............................................................................188 Inspection And Maintenance......................................................................188 BOB-TACH (POWER)....................................................................................189 Inspection And Maintenance......................................................................189 LOADER STORAGE AND RETURN TO SERVICE................................................................190 Storage.........................................................................................190 Return To Service...............................................................................190 SYSTEM SETUP AND ANALYSIS...............................................................................191 DIAGNOSTIC SERVICE CODES............................................................................192 Viewing Service Codes...........................................................................192 Service Codes List..............................................................................193 CONTROL PANEL SETUP.................................................................................203 Right Panel Setup (Deluxe Instrumentation Panel)................................................203 PASSWORD SETUP (KEYLESS START PANEL)................................................................207 Password Description............................................................................207 Changing The Owner Password.....................................................................207 Password Lockout Feature........................................................................207 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................208 Password Description............................................................................208 Changing The Owner Password.....................................................................208 Changing The User Passwords.....................................................................209 Password Lockout Feature........................................................................209 MAINTENANCE CLOCK...................................................................................210 Description.....................................................................................210 Setup...........................................................................................211 Reset...........................................................................................211 MACHINE SIGN TRANSLATIONS...............................................................................212 MACHINE SIGN TRANSLATIONS...........................................................................213 Service Schedule (7242070)......................................................................213 Warning (7167993)...............................................................................216 Warning (7169291)...............................................................................216 Danger (7167989)................................................................................216 Danger (7167990)................................................................................216 Danger (7167988)................................................................................217 Warning (7168114)...............................................................................217 Warning (7167994)...............................................................................218 Warning (7168140)...............................................................................219 Warning (7168142)...............................................................................219 Warning (7168138)...............................................................................220 Warning (7167996)...............................................................................221 Warning (6737189)...............................................................................221 Warning (7184346)...............................................................................222 Danger (7170355)................................................................................222 Lift Arm Support Device (6706558)...............................................................223 Warning (7168024)...............................................................................224 Warning (7142141)...............................................................................225 Warning (7168019)...............................................................................226 SPECIFICATIONS..........................................................................................227 (T550) LOADER SPECIFICATIONS........................................................................228 Machine Dimensions..............................................................................228 Performance.....................................................................................229 Engine..........................................................................................229 Drive System....................................................................................230 Controls........................................................................................230 Hydraulic System................................................................................231 Electrical System...............................................................................232 Capacities......................................................................................232 Tracks..........................................................................................233 Ground Pressure.................................................................................233 WARRANTY................................................................................................234 WARRANTY............................................................................................235 ALPHABETICAL INDEX......................................................................................237
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