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Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN B57T11001 & Above – PDF DOWNLOAD
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Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN B57T11001 & Above – PDF DOWNLOAD
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Description
Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN B57T11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN B57T11001 & Above – PDF DOWNLOAD
Language : English
Pages : 230
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN B57T11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T550 Compact Track Loader Operation & Maintenance Manual SN B57T11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 5 REGULAR MAINTENANCE ITEMS................................................................... 5 SERIAL NUMBER LOCATIONS..................................................................... 6 Loader Serial Number.................................................................... 6 Engine Serial Number.................................................................... 6 DELIVERY REPORT............................................................................. 6 LOADER IDENTIFICATION....................................................................... 7 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 8 Standard Items.......................................................................... 8 Options And Accessories................................................................. 8 Buckets Available....................................................................... 9 Attachments............................................................................. 9 High-Flow Attachments................................................................... 9 Special Applications Kit................................................................ 10 Special Applications Kit Inspection And Maintenance..................................... 10 Forestry Door And Window Kit............................................................ 11 Forestry Door And Window Kit Inspection And Maintenance................................. 11 SAFETY AND TRAINING RESOURCES................................................................... 12 SAFETY INSTRUCTIONS......................................................................... 13 Before Operation........................................................................ 13 Safe Operation Is The Operator’s Responsibility......................................... 14 Safe Operation Needs A Qualified Operator............................................... 14 Avoid Silica Dust....................................................................... 15 FIRE PREVENTION............................................................................. 15 Maintenance............................................................................. 15 Operation............................................................................... 15 Electrical.............................................................................. 15 Hydraulic System........................................................................ 16 Fueling................................................................................. 16 Starting................................................................................ 16 Spark Arrester Exhaust System........................................................... 16 Welding And Grinding.................................................................... 16 Fire Extinguishers...................................................................... 16 PUBLICATIONS AND TRAINING RESOURCES......................................................... 17 MACHINE SIGNS (DECALS)...................................................................... 18 Pictorial Only Safety Signs............................................................. 20 OPERATING INSTRUCTIONS.......................................................................... 31 INTENDED USE................................................................................ 35 INSTRUMENT PANEL IDENTIFICATION............................................................. 36 Overview................................................................................ 36 Left Panel.............................................................................. 37 Display Screen.......................................................................... 39 Right Panel (Standard Key Panel)........................................................ 40 Right Panel (Keyless Start Panel)....................................................... 41 Right Panel (Deluxe Instrumentation Panel).............................................. 42 Left Switch Panel....................................................................... 44 Right Switch Panel...................................................................... 44 Left Side Lower Panel................................................................... 45 Right Side Lower Panel.................................................................. 45 Radio................................................................................... 46 Rear View Camera System................................................................. 48 CONTROL IDENTIFICATION...................................................................... 50 Description............................................................................. 50 Standard Controls....................................................................... 50 Selectable Joystick Controls (SJC)...................................................... 51 OPERATOR CAB................................................................................ 52 Description............................................................................. 52 Side Windows............................................................................ 52 Door Operation.......................................................................... 52 Front Wiper............................................................................. 53 Cab Light............................................................................... 53 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 54 Description............................................................................. 54 Operation............................................................................... 54 SEAT BAR RESTRAINT SYSTEM................................................................... 55 Description............................................................................. 55 Operation............................................................................... 55 PARKING BRAKE............................................................................... 56 Operation............................................................................... 56 TRACTION LOCK OVERRIDE...................................................................... 56 Description............................................................................. 56 Operation............................................................................... 56 ENGINE SPEED CONTROL........................................................................ 57 Operation............................................................................... 57 AUTO IDLE................................................................................... 57 Description............................................................................. 57 Operation............................................................................... 57 LIFT ARM BYPASS CONTROL..................................................................... 58 Description............................................................................. 58 Operation............................................................................... 58 EMERGENCY EXIT.............................................................................. 59 Rear Window Identification.............................................................. 59 Rear Window Removal (Latches)........................................................... 59 Rear Window Removal (Rubber Cord)....................................................... 59 External Access (Rear Window With Latches).............................................. 60 External Access (Rear Window With Rubber Cord).......................................... 60 Front Door.............................................................................. 60 BACK-UP ALARM SYSTEM........................................................................ 62 Description............................................................................. 62 Operation............................................................................... 62 DRIVING AND STEERING THE LOADER............................................................. 63 Available Control Configurations........................................................ 63 Operation (Standard).................................................................... 63 Operation (SJC) In ‘ISO’ Control Pattern................................................ 64 Operation (SJC) In ‘H’ Control Pattern.................................................. 65 STOPPING THE LOADER......................................................................... 66 Using The Control Levers Or Joysticks................................................... 66 TWO-SPEED CONTROL........................................................................... 66 Description............................................................................. 66 Operation (Standard).................................................................... 67 Operation (SJC)......................................................................... 67 SPEED MANAGEMENT............................................................................ 68 Description............................................................................. 68 Operation............................................................................... 68 Changing The Factory Default Setting.................................................... 69 DRIVE RESPONSE.............................................................................. 70 Description............................................................................. 70 Operation............................................................................... 70 STEERING DRIFT COMPENSATION................................................................. 72 Description............................................................................. 72 Operation............................................................................... 72 LIFT AND TILT COMPENSATION.................................................................. 74 Description............................................................................. 74 Operation............................................................................... 74 HYDRAULIC CONTROLS.......................................................................... 76 Description............................................................................. 76 Standard Controls....................................................................... 76 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 77 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 77 Hydraulic Bucket Positioning............................................................ 78 Automatic Ride Control.................................................................. 79 Reversing Fan........................................................................... 80 FRONT Auxiliary Hydraulics Operation.................................................... 81 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 82 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 82 REAR Auxiliary Hydraulics Operation..................................................... 83 High-Flow Auxiliary Hydraulics Operation................................................ 84 Quick Couplers.......................................................................... 85 Quick Coupler Troubleshooting........................................................... 85 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 86 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 87 Description............................................................................. 87 DAILY INSPECTION............................................................................ 88 Daily Inspection And Maintenance........................................................ 88 PRE-STARTING PROCEDURE...................................................................... 90 Entering The Loader..................................................................... 90 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 90 Seat Adjustment......................................................................... 91 Seat Belt Adjustment.................................................................... 93 Seat Bar................................................................................ 94 Joystick Position Adjustment............................................................ 94 STARTING THE ENGINE......................................................................... 95 Standard Key Panel...................................................................... 95 Keyless Start Panel..................................................................... 97 Deluxe Instrumentation Panel............................................................ 99 Warming The Hydraulic / Hydrostatic System..............................................101 Cold Temperature Starting...............................................................101 Cold Temperature Drive Control (SJC)....................................................102 MONITORING THE DISPLAY PANELS...............................................................103 Left Panel..............................................................................103 Warning And Shutdown....................................................................103 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................104 Procedure...............................................................................104 COUNTERWEIGHTS..............................................................................105 Description.............................................................................105 Effect On The Loader And Loader Operation...............................................105 When To Consider Using Counterweights...................................................105 When To Consider Removing Counterweights................................................105 Accessories That Affect Machine Weight..................................................105 ATTACHMENTS.................................................................................106 Choosing The Correct Bucket.............................................................106 Pallet Fork Information.................................................................107 Inspecting Pallet Fork..................................................................107 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................108 Installing And Removing The Attachment (Power Bob-Tach).................................111 TRACK UNDERCARRIAGE SYSTEM..................................................................114 Introduction............................................................................114 Compact Track Loader Operating And Maintenance Tips.....................................114 OPERATING PROCEDURE.........................................................................116 Inspect The Work Area...................................................................116 Basic Operating Instructions............................................................116 Driving On Public Roads.................................................................116 Operating With A Full Bucket............................................................117 Operating With An Empty Bucket..........................................................117 TOWING THE LOADER...........................................................................118 Procedure...............................................................................118 LIFTING THE LOADER..........................................................................118 Single-Point Lift.......................................................................118 Four-Point Lift.........................................................................119 TRANSPORTING THE LOADER ON A TRAILER........................................................120 Loading And Unloading...................................................................120 Fastening...............................................................................120 PREVENTIVE MAINTENANCE..........................................................................121 MAINTENANCE SAFETY..........................................................................124 SERVICE SCHEDULE............................................................................125 Maintenance Intervals...................................................................125 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................127 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................127 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....127 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................127 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................127 Inspecting The Lift Arm Bypass Control..................................................127 Inspecting Deactivation Of Lift And Tilt Functions (SJC)................................127 SEAT BAR RESTRAINT SYSTEM...................................................................128 Description.............................................................................128 Inspection And Maintenance..............................................................129 SEAT BELT...................................................................................130 Inspection And Maintenance..............................................................130 LIFT ARM SUPPORT............................................................................131 Description.............................................................................131 Installing..............................................................................132 Removing................................................................................133 BACK-UP ALARM SYSTEM........................................................................134 Description.............................................................................134 Inspection..............................................................................134 Adjusting Switch Position...............................................................135 OPERATOR CAB................................................................................136 Description.............................................................................136 Cab Door Sensor.........................................................................136 Raising.................................................................................137 Lowering................................................................................138 REAR DOOR (TAILGATE)........................................................................139 Opening And Closing.....................................................................139 Adjusting Latch.........................................................................139 REAR GRILLE.................................................................................140 Removing................................................................................140 Installing..............................................................................140 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................141 Filters.................................................................................141 Air Conditioning Evaporator / Heater Coil...............................................142 Air Conditioning Condenser..............................................................143 Air Conditioning Lubrication............................................................143 Troubleshooting.........................................................................143 ENGINE AIR CLEANER..........................................................................144 Replacing Filters.......................................................................144 FUEL SYSTEM.................................................................................146 Fuel Specifications.....................................................................146 Biodiesel Blend Fuel....................................................................146 Filling The Fuel Tank...................................................................147 Removing Water From Main Fuel Filter....................................................148 Replacing Fuel Pre-Filter...............................................................149 Replacing Main Fuel Filter..............................................................150 ENGINE LUBRICATION SYSTEM...................................................................152 Checking And Adding Engine Oil..........................................................152 Engine Oil Chart........................................................................152 Removing And Replacing Oil And Filter...................................................153 ENGINE COOLING SYSTEM.......................................................................155 Maintenance Platform....................................................................155 Cleaning................................................................................155 Checking And Adding Coolant.............................................................158 Removing And Replacing Coolant..........................................................159 ELECTRICAL SYSTEM...........................................................................161 Description.............................................................................161 Fuse And Relay Location / Identification................................................161 Battery Maintenance.....................................................................165 Maintaining Battery Charge Level........................................................165 Battery Service During Machine Storage..................................................165 Battery Testing.........................................................................166 Battery Charging........................................................................166 Using A Booster Battery (Jump Starting).................................................167 Removing And Installing Battery.........................................................168 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................169 Checking And Adding Fluid...............................................................169 Hydraulic / Hydrostatic Fluid Chart.....................................................169 Removing And Replacing Hydraulic Fluid..................................................170 Removing And Replacing Hydraulic / Hydrostatic Filter...................................172 Removing And Replacing Hydraulic Charge Filter..........................................173 Replacing Reservoir Breather Cap........................................................174 TRACK TENSION...............................................................................175 Description.............................................................................175 Checking................................................................................176 Adjusting...............................................................................177 HYDROSTATIC DRIVE MOTOR.....................................................................178 Removing And Replacing Fluid............................................................178 TRACK SPROCKET MAINTENANCE..................................................................178 Tightening Procedure....................................................................178 ALTERNATOR BELT.............................................................................179 Belt Adjustment.........................................................................179 Belt Replacement........................................................................179 AIR CONDITIONING BELT.......................................................................180 Belt Adjustment.........................................................................180 Belt Replacement........................................................................180 DRIVE BELT..................................................................................181 Belt Adjustment.........................................................................181 Stop Adjustment.........................................................................181 Belt Replacement........................................................................182 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................184 Checking Accumulator Charge.............................................................184 LUBRICATING THE LOADER......................................................................185 Lubrication Locations...................................................................185 TRACK ROLLER AND IDLER LUBRICATION..........................................................187 Description.............................................................................187 PIVOT PINS..................................................................................187 Inspection And Maintenance..............................................................187 BOB-TACH (HAND LEVER).......................................................................188 Inspection And Maintenance..............................................................188 BOB-TACH (POWER)............................................................................189 Inspection And Maintenance..............................................................189 LOADER STORAGE AND RETURN TO SERVICE........................................................190 Storage.................................................................................190 Return To Service.......................................................................190 SYSTEM SETUP AND ANALYSIS.......................................................................191 DIAGNOSTIC SERVICE CODES....................................................................192 Viewing Service Codes...................................................................192 Service Codes List......................................................................193 CONTROL PANEL SETUP.........................................................................207 Right Panel Setup (Deluxe Instrumentation Panel)........................................207 PASSWORD SETUP (KEYLESS START PANEL)........................................................211 Password Description....................................................................211 Changing The Owner Password.............................................................211 Password Lockout Feature................................................................211 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................212 Password Description....................................................................212 Changing The Owner Password.............................................................212 Changing The User Passwords.............................................................213 Password Lockout Feature................................................................213 MAINTENANCE CLOCK...........................................................................214 Description.............................................................................214 Setup...................................................................................215 Reset...................................................................................215 SPECIFICATIONS..................................................................................216 LOADER SPECIFICATIONS.......................................................................217 Machine Dimensions......................................................................217 Performance.............................................................................218 Engine..................................................................................218 Drive System............................................................................219 Controls................................................................................219 Hydraulic System........................................................................220 Electrical System.......................................................................221 Capacities..............................................................................221 Tracks..................................................................................222 Ground Pressure.........................................................................222 WARRANTY........................................................................................223 WARRANTY....................................................................................224 ALPHABETICAL INDEX..............................................................................226
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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