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Bobcat T590 Compact Track Loader Operation Maintenance Manual SN A3NR15599 PDF
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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NR15599 & Above – PDF DOWNLOAD
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Description
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NR15599 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NR15599 & Above – PDF DOWNLOAD
Language : English
Pages : 212
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NR15599 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NR15599 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 2 CONTENTS................................................................................................ 3 FOREWORD................................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 5 REGULAR MAINTENANCE ITEMS........................................................................... 5 Fluids, Lubricants And Fuel..................................................................... 6 SERIAL NUMBER LOCATIONS............................................................................. 7 Loader Serial Number............................................................................ 7 Engine Serial Number............................................................................ 7 DELIVERY REPORT..................................................................................... 7 LOADER IDENTIFICATION............................................................................... 8 FEATURES, ACCESSORIES, AND ATTACHMENTS.............................................................. 9 Standard Items.................................................................................. 9 Options And Accessories......................................................................... 9 Buckets Available............................................................................... 10 Attachments..................................................................................... 10 High-Flow Attachments........................................................................... 10 Special Applications Kit........................................................................ 11 Special Applications Kit Inspection And Maintenance............................................. 11 Forestry Door And Window Kit.................................................................... 12 Forestry Door And Window Kit Inspection And Maintenance......................................... 12 SAFETY AND TRAINING RESOURCES........................................................................... 13 SAFETY INSTRUCTIONS................................................................................. 14 Before Operation................................................................................ 14 Safe Operation Is The Operator’s Responsibility................................................. 15 Safe Operation Needs A Qualified Operator....................................................... 15 Avoid Silica Dust............................................................................... 16 FIRE PREVENTION..................................................................................... 16 Maintenance..................................................................................... 16 Operation....................................................................................... 16 Electrical...................................................................................... 16 Hydraulic System................................................................................ 17 Fueling......................................................................................... 17 Starting........................................................................................ 17 Spark Arrester Exhaust System................................................................... 17 Welding And Grinding............................................................................ 17 Fire Extinguishers.............................................................................. 17 PUBLICATIONS AND TRAINING RESOURCES................................................................. 18 MACHINE SIGNS (DECALS).............................................................................. 19 Pictorial Only Safety Signs..................................................................... 21 OPERATING INSTRUCTIONS.................................................................................. 23 INTENDED USE........................................................................................ 27 INSTRUMENT PANEL IDENTIFICATION..................................................................... 28 Overview........................................................................................ 28 Left Panel...................................................................................... 29 Display Screen.................................................................................. 31 Right Panel (Standard Key Panel)................................................................ 32 Right Panel (Keyless Start Panel)............................................................... 33 Right Panel (Deluxe Instrumentation Panel)...................................................... 34 Left Switch Panel............................................................................... 36 Right Switch Panel.............................................................................. 36 Left Side Lower Panel........................................................................... 37 Right Side Lower Panel.......................................................................... 37 Radio........................................................................................... 38 CONTROL IDENTIFICATION.............................................................................. 40 Description..................................................................................... 40 Standard Controls............................................................................... 40 Advanced Control System (ACS)................................................................... 41 Advanced Hand Controls (AHC).................................................................... 42 Selectable Joystick Controls (SJC).............................................................. 43 OPERATOR CAB........................................................................................ 44 Description..................................................................................... 44 Side Windows.................................................................................... 44 Door Operation.................................................................................. 44 Front Wiper..................................................................................... 45 Cab Light....................................................................................... 45 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 46 Description..................................................................................... 46 Operation....................................................................................... 46 SEAT BAR RESTRAINT SYSTEM........................................................................... 47 Description..................................................................................... 47 Operation....................................................................................... 47 PARKING BRAKE....................................................................................... 48 Operation....................................................................................... 48 TRACTION LOCK OVERRIDE.............................................................................. 48 Description..................................................................................... 48 Operation....................................................................................... 48 ENGINE SPEED CONTROL................................................................................ 49 Operation....................................................................................... 49 LIFT ARM BYPASS CONTROL............................................................................. 49 Description..................................................................................... 49 Operation....................................................................................... 49 EMERGENCY EXIT...................................................................................... 50 Rear Window Identification...................................................................... 50 Rear Window Removal (Latches)................................................................... 50 Rear Window Removal (Rubber Cord)............................................................... 50 External Access (Rear Window With Latches)...................................................... 51 External Access (Rear Window With Rubber Cord).................................................. 51 Front Door...................................................................................... 51 BACK-UP ALARM SYSTEM................................................................................ 53 Description..................................................................................... 53 Operation....................................................................................... 53 DRIVING AND STEERING THE LOADER..................................................................... 54 Available Control Configurations................................................................ 54 Operation (Standard, ACS, And AHC).............................................................. 54 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 55 Operation (SJC) In ‘H’ Control Pattern.......................................................... 56 STOPPING THE LOADER................................................................................. 57 Using The Control Levers Or Joysticks........................................................... 57 TWO-SPEED CONTROL................................................................................... 57 Description..................................................................................... 57 Operation (Standard And ACS).................................................................... 58 Operation (SJC)................................................................................. 58 SPEED MANAGEMENT.................................................................................... 59 Description..................................................................................... 59 Operation....................................................................................... 59 Changing The Factory Default Setting............................................................ 60 DRIVE RESPONSE...................................................................................... 61 Description..................................................................................... 61 Operation....................................................................................... 61 STEERING DRIFT COMPENSATION......................................................................... 63 Description..................................................................................... 63 Operation....................................................................................... 63 LIFT AND TILT COMPENSATION.......................................................................... 65 Description..................................................................................... 65 Operation....................................................................................... 65 Operation (ACS And AHC)......................................................................... 66 Operation (SJC)................................................................................. 67 HYDRAULIC CONTROLS.................................................................................. 68 Description..................................................................................... 68 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.......................... 68 Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC)............. 69 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 69 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 70 Hydraulic Bucket Positioning.................................................................... 70 Automatic Ride Control.......................................................................... 71 Reversing Fan................................................................................... 72 FRONT Auxiliary Hydraulics Operation............................................................ 73 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 74 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 74 REAR Auxiliary Hydraulics Operation............................................................. 75 High-Flow Auxiliary Hydraulics Operation........................................................ 76 Quick Couplers.................................................................................. 77 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment).................................... 78 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 79 Description..................................................................................... 79 DAILY INSPECTION.................................................................................... 80 Daily Inspection And Maintenance................................................................ 80 PRE-STARTING PROCEDURE.............................................................................. 82 Entering The Loader............................................................................. 82 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 82 Seat Adjustment................................................................................. 83 Seat Belt Adjustment............................................................................ 84 Seat Bar........................................................................................ 85 Joystick Position Adjustment.................................................................... 85 STARTING THE ENGINE................................................................................. 86 Standard Key Panel.............................................................................. 86 Keyless Start Panel............................................................................. 88 Deluxe Instrumentation Panel.................................................................... 90 Warming The Hydraulic / Hydrostatic System...................................................... 92 Cold Temperature Starting....................................................................... 92 MONITORING THE DISPLAY PANELS....................................................................... 93 Left Panel...................................................................................... 93 Warning And Shutdown............................................................................ 93 STOPPING THE ENGINE AND LEAVING THE LOADER.......................................................... 94 Procedure....................................................................................... 94 COUNTERWEIGHTS...................................................................................... 95 Description..................................................................................... 95 Effect On The Loader And Loader Operation....................................................... 95 When To Consider Using Counterweights........................................................... 95 When To Consider Removing Counterweights........................................................ 95 Accessories That Affect Machine Weight.......................................................... 95 ATTACHMENTS......................................................................................... 96 Choosing The Correct Bucket..................................................................... 96 Pallet Fork..................................................................................... 96 Installing And Removing The Attachment (Hand Lever Bob-Tach).................................... 97 Installing And Removing The Attachment (Power Bob-Tach).........................................100 TRACK UNDERCARRIAGE SYSTEM..........................................................................103 Introduction....................................................................................103 Compact Track Loader Operating And Maintenance Tips.............................................103 OPERATING PROCEDURE.................................................................................105 Inspect The Work Area...........................................................................105 Basic Operating Instructions....................................................................105 Driving On Public Roads.........................................................................105 Operating With A Full Bucket....................................................................106 Operating With An Empty Bucket..................................................................106 TOWING THE LOADER...................................................................................107 Procedure.......................................................................................107 LIFTING THE LOADER..................................................................................107 Single-Point Lift...............................................................................107 Four-Point Lift.................................................................................108 TRANSPORTING THE LOADER ON A TRAILER................................................................109 Loading And Unloading...........................................................................109 Fastening.......................................................................................109 PREVENTIVE MAINTENANCE..................................................................................110 MAINTENANCE SAFETY..................................................................................113 SERVICE SCHEDULE....................................................................................114 Maintenance Intervals...........................................................................114 Inspection Checkbook............................................................................116 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................117 Inspecting The BICS™ (Engine STOPPED - Key ON)..................................................117 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)............117 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................117 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................117 Inspecting The Lift Arm Bypass Control..........................................................117 Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC, And SJC)..........................117 SEAT BAR RESTRAINT SYSTEM...........................................................................118 Description.....................................................................................118 Inspection And Maintenance......................................................................119 SEAT BELT...........................................................................................120 Inspection And Maintenance......................................................................120 LIFT ARM SUPPORT DEVICE.............................................................................121 Description.....................................................................................121 Installing......................................................................................122 Removing........................................................................................123 BACK-UP ALARM SYSTEM................................................................................124 Description.....................................................................................124 Inspection......................................................................................124 Adjusting Switch Position.......................................................................125 OPERATOR CAB........................................................................................126 Description.....................................................................................126 Cab Door Sensor.................................................................................126 Raising.........................................................................................127 Lowering........................................................................................128 REAR DOOR (TAILGATE)................................................................................129 Opening And Closing.............................................................................129 Adjusting Latch.................................................................................129 REAR GRILLE.........................................................................................130 Removing........................................................................................130 Installing......................................................................................130 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM............................................131 Filters.........................................................................................131 Air Conditioning Evaporator / Heater Coil.......................................................132 Air Conditioning Condenser......................................................................133 Air Conditioning Lubrication....................................................................133 Troubleshooting.................................................................................133 ENGINE AIR CLEANER..................................................................................134 Replacing Filters...............................................................................134 FUEL SYSTEM.........................................................................................136 Fuel Specifications.............................................................................136 Biodiesel Blend Fuel............................................................................136 Filling The Fuel Tank...........................................................................137 Fuel Filter.....................................................................................138 Removing Air From The Fuel System...............................................................139 ENGINE LUBRICATION SYSTEM...........................................................................140 Checking And Adding Engine Oil..................................................................140 Engine Oil Chart................................................................................140 Removing And Replacing Oil And Filter...........................................................141 ENGINE COOLING SYSTEM...............................................................................142 Maintenance Platform............................................................................142 Cooling System Identification...................................................................142 Cleaning (Earlier Models).......................................................................143 Cleaning (Later Models).........................................................................145 Checking And Adding Coolant.....................................................................147 Removing And Replacing Coolant..................................................................148 ELECTRICAL SYSTEM...................................................................................149 Description.....................................................................................149 Fuse And Relay Location / Identification........................................................149 Battery Maintenance.............................................................................151 Using A Booster Battery (Jump Starting).........................................................152 Removing And Installing Battery.................................................................153 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................154 Checking And Adding Fluid.......................................................................154 Hydraulic / Hydrostatic Fluid Chart.............................................................154 Removing And Replacing Hydraulic Fluid..........................................................155 Removing And Replacing Hydraulic / Hydrostatic Filter...........................................157 Removing And Replacing Hydraulic Charge Filter..................................................158 Replacing Reservoir Breather Cap................................................................160 SPARK ARRESTER MUFFLER..............................................................................161 Cleaning Procedure..............................................................................161 TRACK TENSION.......................................................................................162 Description.....................................................................................162 Checking (Solid-Mounted Undercarriage)..........................................................163 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........164 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........165 Checking (Roller Suspension Undercarriage)......................................................166 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....167 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......168 HYDROSTATIC DRIVE MOTOR.............................................................................169 Removing And Replacing Fluid....................................................................169 TRACK SPROCKET MAINTENANCE..........................................................................170 Tightening Procedure............................................................................170 ALTERNATOR BELT.....................................................................................171 Belt Adjustment.................................................................................171 Belt Replacement................................................................................171 AIR CONDITIONING BELT...............................................................................172 Belt Adjustment.................................................................................172 Belt Replacement................................................................................172 DRIVE BELT..........................................................................................173 Belt Adjustment.................................................................................173 Belt Replacement................................................................................174 AUTOMATIC RIDE CONTROL ACCUMULATOR..................................................................176 Checking Accumulator Charge.....................................................................176 LUBRICATING THE LOADER..............................................................................177 Lubrication Locations...........................................................................177 TRACK ROLLER AND IDLER LUBRICATION..................................................................180 Description.....................................................................................180 PIVOT PINS..........................................................................................180 Inspection And Maintenance......................................................................180 BOB-TACH (HAND LEVER)...............................................................................181 Inspection And Maintenance......................................................................181 BOB-TACH (POWER)....................................................................................182 Inspection And Maintenance......................................................................182 LOADER STORAGE AND RETURN TO SERVICE................................................................183 Storage.........................................................................................183 Return To Service...............................................................................183 SYSTEM SETUP AND ANALYSIS...............................................................................184 DIAGNOSTIC SERVICE CODES............................................................................185 Viewing Service Codes...........................................................................185 Service Codes List..............................................................................186 CONTROL PANEL SETUP.................................................................................192 Right Panel Setup (Deluxe Instrumentation Panel)................................................192 PASSWORD SETUP (KEYLESS START PANEL)................................................................195 Password Description............................................................................195 Changing The Owner Password.....................................................................195 Password Lockout Feature........................................................................195 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................196 Password Description............................................................................196 Changing The Owner Password.....................................................................196 Changing The User Passwords.....................................................................197 Password Lockout Feature........................................................................197 MAINTENANCE CLOCK...................................................................................198 Description.....................................................................................198 Setup...........................................................................................198 Reset...........................................................................................198 SPECIFICATIONS..........................................................................................199 (T590) LOADER SPECIFICATIONS........................................................................200 Machine Dimensions..............................................................................200 Performance.....................................................................................201 Engine..........................................................................................201 Drive System....................................................................................202 Controls........................................................................................202 Hydraulic System................................................................................203 Electrical System...............................................................................204 Capacities......................................................................................204 Tracks..........................................................................................205 Ground Pressure.................................................................................205 WARRANTY................................................................................................206 WARRANTY............................................................................................207 ALPHABETICAL INDEX......................................................................................209
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
