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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NR15599 & Above – PDF DOWNLOAD
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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NR15599 & Above – PDF DOWNLOAD
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Description
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NR15599 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NR15599 & Above – PDF DOWNLOAD
Language : English
Pages : 236
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NR15599 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NR15599 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 2 CONTENTS................................................................................................ 3 FOREWORD................................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 5 REGULAR MAINTENANCE ITEMS........................................................................... 5 SERIAL NUMBER LOCATIONS............................................................................. 6 Loader Serial Number............................................................................ 6 Engine Serial Number............................................................................ 6 DELIVERY REPORT..................................................................................... 6 LOADER IDENTIFICATION............................................................................... 7 FEATURES, ACCESSORIES, AND ATTACHMENTS.............................................................. 8 Standard Items.................................................................................. 8 Options And Accessories......................................................................... 8 Buckets Available............................................................................... 9 Attachments..................................................................................... 9 High-Flow Attachments........................................................................... 9 Special Applications Kit........................................................................ 10 Special Applications Kit Inspection And Maintenance............................................. 10 Forestry Door And Window Kit.................................................................... 11 Forestry Door And Window Kit Inspection And Maintenance......................................... 11 SAFETY AND TRAINING RESOURCES........................................................................... 12 SAFETY INSTRUCTIONS................................................................................. 13 Before Operation................................................................................ 13 Safe Operation Is The Operator’s Responsibility................................................. 14 Safe Operation Needs A Qualified Operator....................................................... 14 Avoid Silica Dust............................................................................... 15 FIRE PREVENTION..................................................................................... 15 Maintenance..................................................................................... 15 Operation....................................................................................... 15 Electrical...................................................................................... 15 Hydraulic System................................................................................ 16 Fueling......................................................................................... 16 Starting........................................................................................ 16 Spark Arrester Exhaust System................................................................... 16 Welding And Grinding............................................................................ 16 Fire Extinguishers.............................................................................. 16 PUBLICATIONS AND TRAINING RESOURCES................................................................. 17 MACHINE SIGNS (DECALS).............................................................................. 18 Pictorial Only Safety Signs..................................................................... 20 OPERATING INSTRUCTIONS.................................................................................. 22 INTENDED USE........................................................................................ 26 INSTRUMENT PANEL IDENTIFICATION..................................................................... 27 Overview........................................................................................ 27 Left Panel...................................................................................... 28 Display Screen.................................................................................. 30 Right Panel (Standard Key Panel)................................................................ 31 Right Panel (Keyless Start Panel)............................................................... 32 Right Panel (Deluxe Instrumentation Panel)...................................................... 33 Left Switch Panel............................................................................... 35 Right Switch Panel.............................................................................. 35 Left Side Lower Panel........................................................................... 36 Right Side Lower Panel.......................................................................... 36 Radio........................................................................................... 37 Rear View Camera System......................................................................... 39 CONTROL IDENTIFICATION.............................................................................. 41 Description..................................................................................... 41 Standard Controls............................................................................... 41 Advanced Control System (ACS)................................................................... 42 Selectable Joystick Controls (SJC).............................................................. 43 OPERATOR CAB........................................................................................ 44 Description..................................................................................... 44 Side Windows.................................................................................... 44 Door Operation.................................................................................. 44 Front Wiper..................................................................................... 45 Cab Light....................................................................................... 45 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 46 Description..................................................................................... 46 Operation....................................................................................... 46 SEAT BAR RESTRAINT SYSTEM........................................................................... 47 Description..................................................................................... 47 Operation....................................................................................... 47 PARKING BRAKE....................................................................................... 48 Operation....................................................................................... 48 TRACTION LOCK OVERRIDE.............................................................................. 48 Description..................................................................................... 48 Operation....................................................................................... 48 ENGINE SPEED CONTROL................................................................................ 49 Operation....................................................................................... 49 LIFT ARM BYPASS CONTROL............................................................................. 49 Description..................................................................................... 49 Operation....................................................................................... 49 EMERGENCY EXIT...................................................................................... 50 Rear Window Identification...................................................................... 50 Rear Window Removal (Latches)................................................................... 50 Rear Window Removal (Rubber Cord)............................................................... 50 External Access (Rear Window With Latches)...................................................... 51 External Access (Rear Window With Rubber Cord).................................................. 51 Front Door...................................................................................... 51 BACK-UP ALARM SYSTEM................................................................................ 53 Description..................................................................................... 53 Operation....................................................................................... 53 DRIVING AND STEERING THE LOADER..................................................................... 54 Available Control Configurations................................................................ 54 Operation (Standard And ACS).................................................................... 54 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 55 Operation (SJC) In ‘H’ Control Pattern.......................................................... 56 STOPPING THE LOADER................................................................................. 57 Using The Control Levers Or Joysticks........................................................... 57 TWO-SPEED CONTROL................................................................................... 57 Description..................................................................................... 57 Operation (Standard And ACS).................................................................... 58 Operation (SJC)................................................................................. 58 SPEED MANAGEMENT.................................................................................... 59 Description..................................................................................... 59 Operation....................................................................................... 59 Changing The Factory Default Setting............................................................ 60 DRIVE RESPONSE...................................................................................... 61 Description..................................................................................... 61 Operation....................................................................................... 61 STEERING DRIFT COMPENSATION......................................................................... 63 Description..................................................................................... 63 Operation....................................................................................... 63 LIFT AND TILT COMPENSATION.......................................................................... 65 Description..................................................................................... 65 Operation....................................................................................... 65 Operation (ACS)................................................................................. 66 Operation (SJC)................................................................................. 67 HYDRAULIC CONTROLS.................................................................................. 68 Description..................................................................................... 68 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.......................... 68 Advanced Control System (ACS) In HAND Control Mode.............................................. 69 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 69 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 70 Hydraulic Bucket Positioning.................................................................... 70 Automatic Ride Control.......................................................................... 71 Reversing Fan................................................................................... 72 FRONT Auxiliary Hydraulics Operation............................................................ 73 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 74 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 74 REAR Auxiliary Hydraulics Operation............................................................. 75 High-Flow Auxiliary Hydraulics Operation........................................................ 76 Quick Couplers.................................................................................. 77 Quick Coupler Troubleshooting................................................................... 77 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment).................................... 78 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 79 Description..................................................................................... 79 DAILY INSPECTION.................................................................................... 80 Daily Inspection And Maintenance................................................................ 80 PRE-STARTING PROCEDURE.............................................................................. 82 Entering The Loader............................................................................. 82 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 82 Seat Adjustment................................................................................. 83 Seat Belt Adjustment............................................................................ 85 Seat Bar........................................................................................ 86 Joystick Position Adjustment.................................................................... 86 STARTING THE ENGINE................................................................................. 87 Standard Key Panel.............................................................................. 87 Keyless Start Panel............................................................................. 89 Deluxe Instrumentation Panel.................................................................... 91 Warming The Hydraulic / Hydrostatic System...................................................... 93 Cold Temperature Starting....................................................................... 93 Cold Temperature Drive Control (SJC)............................................................ 94 MONITORING THE DISPLAY PANELS....................................................................... 95 Left Panel...................................................................................... 95 Warning And Shutdown............................................................................ 95 STOPPING THE ENGINE AND LEAVING THE LOADER.......................................................... 96 Procedure....................................................................................... 96 COUNTERWEIGHTS...................................................................................... 97 Description..................................................................................... 97 Effect On The Loader And Loader Operation....................................................... 97 When To Consider Using Counterweights........................................................... 97 When To Consider Removing Counterweights........................................................ 97 Accessories That Affect Machine Weight.......................................................... 97 ATTACHMENTS......................................................................................... 98 Choosing The Correct Bucket..................................................................... 98 Pallet Fork..................................................................................... 98 Installing And Removing The Attachment (Hand Lever Bob-Tach).................................... 99 Installing And Removing The Attachment (Power Bob-Tach).........................................102 TRACK UNDERCARRIAGE SYSTEM..........................................................................105 Introduction....................................................................................105 Compact Track Loader Operating And Maintenance Tips.............................................105 OPERATING PROCEDURE.................................................................................107 Inspect The Work Area...........................................................................107 Basic Operating Instructions....................................................................107 Driving On Public Roads.........................................................................107 Operating With A Full Bucket....................................................................108 Operating With An Empty Bucket..................................................................108 TOWING THE LOADER...................................................................................109 Procedure.......................................................................................109 LIFTING THE LOADER..................................................................................109 Single-Point Lift...............................................................................109 Four-Point Lift.................................................................................110 TRANSPORTING THE LOADER ON A TRAILER................................................................111 Loading And Unloading...........................................................................111 Fastening.......................................................................................111 PREVENTIVE MAINTENANCE..................................................................................112 MAINTENANCE SAFETY..................................................................................116 SERVICE SCHEDULE....................................................................................117 Maintenance Intervals...........................................................................117 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................119 Inspecting The BICS™ (Engine STOPPED - Key ON)..................................................119 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)............119 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................119 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................119 Inspecting The Lift Arm Bypass Control..........................................................119 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)................................119 SEAT BAR RESTRAINT SYSTEM...........................................................................120 Description.....................................................................................120 Inspection And Maintenance......................................................................121 SEAT BELT...........................................................................................122 Inspection And Maintenance......................................................................122 LIFT ARM SUPPORT DEVICE.............................................................................123 Description.....................................................................................123 Installing......................................................................................124 Removing........................................................................................125 BACK-UP ALARM SYSTEM................................................................................126 Description.....................................................................................126 Inspection......................................................................................126 Adjusting Switch Position.......................................................................127 OPERATOR CAB........................................................................................128 Description.....................................................................................128 Cab Door Sensor.................................................................................128 Raising.........................................................................................129 Lowering........................................................................................130 REAR DOOR (TAILGATE)................................................................................131 Opening And Closing.............................................................................131 Adjusting Latch.................................................................................131 REAR GRILLE.........................................................................................132 Removing........................................................................................132 Installing......................................................................................132 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM............................................133 Filters.........................................................................................133 Air Conditioning Evaporator / Heater Coil.......................................................134 Air Conditioning Condenser......................................................................135 Air Conditioning Lubrication....................................................................135 Troubleshooting.................................................................................135 ENGINE AIR CLEANER..................................................................................136 Replacing Filters...............................................................................136 FUEL SYSTEM.........................................................................................138 Fuel Specifications.............................................................................138 Biodiesel Blend Fuel............................................................................138 Filling The Fuel Tank...........................................................................139 Fuel Filter.....................................................................................140 Removing Air From The Fuel System...............................................................141 ENGINE LUBRICATION SYSTEM...........................................................................142 Checking And Adding Engine Oil..................................................................142 Engine Oil Chart................................................................................142 Removing And Replacing Oil And Filter...........................................................143 ENGINE COOLING SYSTEM...............................................................................144 Maintenance Platform............................................................................144 Cooling System Identification...................................................................144 Cleaning (Earlier Models).......................................................................145 Cleaning (Later Models).........................................................................147 Checking And Adding Coolant.....................................................................149 Removing And Replacing Coolant..................................................................150 ELECTRICAL SYSTEM...................................................................................151 Description.....................................................................................151 Fuse And Relay Location / Identification........................................................151 Battery Maintenance.............................................................................155 Maintaining Battery Charge Level................................................................155 Battery Service During Machine Storage..........................................................155 Battery Testing.................................................................................156 Battery Charging................................................................................156 Using A Booster Battery (Jump Starting).........................................................157 Removing And Installing Battery.................................................................158 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................159 Checking And Adding Fluid.......................................................................159 Hydraulic / Hydrostatic Fluid Chart.............................................................159 Removing And Replacing Hydraulic Fluid..........................................................160 Removing And Replacing Hydraulic / Hydrostatic Filter...........................................162 Removing And Replacing Hydraulic Charge Filter..................................................163 Replacing Reservoir Breather Cap................................................................165 SPARK ARRESTER MUFFLER..............................................................................166 Cleaning Procedure..............................................................................166 TRACK TENSION.......................................................................................167 Description.....................................................................................167 Checking (Solid-Mounted Undercarriage)..........................................................168 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........169 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........170 Checking (Roller Suspension Undercarriage)......................................................171 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....172 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......173 HYDROSTATIC DRIVE MOTOR.............................................................................174 Removing And Replacing Fluid....................................................................174 TRACK SPROCKET MAINTENANCE..........................................................................175 Tightening Procedure............................................................................175 ALTERNATOR BELT.....................................................................................176 Belt Adjustment.................................................................................176 Belt Replacement................................................................................176 AIR CONDITIONING BELT...............................................................................177 Belt Adjustment.................................................................................177 Belt Replacement................................................................................177 DRIVE BELT..........................................................................................178 Belt Adjustment.................................................................................178 Belt Replacement................................................................................179 AUTOMATIC RIDE CONTROL ACCUMULATOR..................................................................181 Checking Accumulator Charge.....................................................................181 LUBRICATING THE LOADER..............................................................................182 Lubrication Locations...........................................................................182 TRACK ROLLER AND IDLER LUBRICATION..................................................................185 Description.....................................................................................185 PIVOT PINS..........................................................................................185 Inspection And Maintenance......................................................................185 BOB-TACH (HAND LEVER)...............................................................................186 Inspection And Maintenance......................................................................186 BOB-TACH (POWER)....................................................................................187 Inspection And Maintenance......................................................................187 LOADER STORAGE AND RETURN TO SERVICE................................................................188 Storage.........................................................................................188 Return To Service...............................................................................188 SYSTEM SETUP AND ANALYSIS...............................................................................189 DIAGNOSTIC SERVICE CODES............................................................................190 Viewing Service Codes...........................................................................190 Service Codes List..............................................................................191 CONTROL PANEL SETUP.................................................................................198 Right Panel Setup (Deluxe Instrumentation Panel)................................................198 PASSWORD SETUP (KEYLESS START PANEL)................................................................202 Password Description............................................................................202 Changing The Owner Password.....................................................................202 Password Lockout Feature........................................................................202 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................203 Password Description............................................................................203 Changing The Owner Password.....................................................................203 Changing The User Passwords.....................................................................204 Password Lockout Feature........................................................................204 MAINTENANCE CLOCK...................................................................................205 Description.....................................................................................205 Setup...........................................................................................206 Reset...........................................................................................206 MACHINE SIGN TRANSLATIONS...............................................................................207 MACHINE SIGN TRANSLATIONS...........................................................................208 Service Schedule (7242070)......................................................................208 Warning (7167993)...............................................................................211 Warning (7169291)...............................................................................211 Danger (7167989)................................................................................211 Danger (7167990)................................................................................211 Danger (7167988)................................................................................212 Warning (7168114)...............................................................................212 Warning (7167994)...............................................................................213 Warning (7168140)...............................................................................214 Warning (7168142)...............................................................................214 Warning (7168138)...............................................................................215 Warning (7167996)...............................................................................216 Warning (6737189)...............................................................................216 Warning (7184346)...............................................................................217 Danger (7170355)................................................................................217 Lift Arm Support Device (7197993)...............................................................218 Warning (7168024)...............................................................................219 Warning (7142141)...............................................................................220 Warning (7168019)...............................................................................221 SPECIFICATIONS..........................................................................................222 (T590) LOADER SPECIFICATIONS........................................................................223 Machine Dimensions..............................................................................223 Performance.....................................................................................224 Engine..........................................................................................224 Drive System....................................................................................225 Controls........................................................................................225 Hydraulic System................................................................................226 Electrical System...............................................................................227 Capacities......................................................................................227 Tracks..........................................................................................228 Ground Pressure.................................................................................228 WARRANTY................................................................................................229 WARRANTY............................................................................................230 ALPHABETICAL INDEX......................................................................................232
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