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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NS11001 – A3NS11999 – PDF DOWNLOAD
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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NS11001 – A3NS11999 – PDF DOWNLOAD
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Description
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NS11001 – A3NS11999 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NS11001 – A3NS11999 – PDF DOWNLOAD
Language : English
Pages : 234
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NS11001 – A3NS11999 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NS11001 – A3NS11999 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS.......................................................................... 3 CONTENTS.......................................................................................... 5 FOREWORD.......................................................................................... 7 DECLARATION OF CONFORMITY..................................................................... 9 BOBCAT COMPANY IS IS0 9001 CERTIFIED.......................................................... 11 REGULAR MAINTENANCE ITEMS..................................................................... 11 LUBRICANTS AND FLUIDS......................................................................... 12 SERIAL NUMBER LOCATIONS....................................................................... 13 Loader Serial Number...................................................................... 13 Engine Serial Number...................................................................... 13 DELIVERY REPORT............................................................................... 13 LOADER IDENTIFICATION......................................................................... 14 FEATURES, ACCESSORIES, AND ATTACHMENTS........................................................ 15 Standard Items............................................................................ 15 Options And Accessories................................................................... 15 Buckets Available......................................................................... 16 Attachments............................................................................... 16 High-Flow Attachments..................................................................... 16 Special Applications Kit.................................................................. 17 Special Applications Kit Inspection And Maintenance....................................... 17 Forestry Door And Window Kit.............................................................. 18 Forestry Door And Window Kit Inspection And Maintenance................................... 18 SAFETY AND TRAINING RESOURCES..................................................................... 19 SAFETY INSTRUCTIONS........................................................................... 21 Before Operation.......................................................................... 21 Safe Operation Is The Operator’s Responsibility........................................... 22 Safe Operation Needs A Qualified Operator................................................. 22 Avoid Silica Dust......................................................................... 23 FIRE PREVENTION............................................................................... 23 Maintenance............................................................................... 23 Operation................................................................................. 23 Electrical................................................................................ 23 Hydraulic System.......................................................................... 24 Fueling................................................................................... 24 Starting.................................................................................. 24 Spark Arrester Exhaust System............................................................. 24 Welding And Grinding...................................................................... 24 Fire Extinguishers........................................................................ 24 PUBLICATIONS AND TRAINING RESOURCES........................................................... 25 MACHINE SIGNS (DECALS)........................................................................ 26 Pictorial Only Safety Signs............................................................... 29 OPERATING INSTRUCTIONS............................................................................ 41 INSTRUMENT PANEL IDENTIFICATION............................................................... 45 Overview.................................................................................. 45 Left Panel................................................................................ 46 Display Screen............................................................................ 48 Right Panel (Standard Key Panel).......................................................... 49 Right Panel (Keyless Start Panel)......................................................... 50 Right Panel (Deluxe Instrumentation Panel)................................................ 51 Left Switch Panel......................................................................... 53 Right Switch Panel........................................................................ 53 Left Side Lower Panel..................................................................... 54 Right Side Lower Panel.................................................................... 54 Radio..................................................................................... 55 CONTROL IDENTIFICATION........................................................................ 57 Description............................................................................... 57 Standard Controls......................................................................... 57 Advanced Control System (ACS)............................................................. 58 Advanced Hand Controls (AHC).............................................................. 59 Selectable Joystick Controls (SJC)........................................................ 60 OPERATOR CAB.................................................................................. 61 Description............................................................................... 61 Side Windows.............................................................................. 61 Door Operation............................................................................ 61 Front Wiper............................................................................... 62 Cab Light................................................................................. 62 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)....................................................... 63 Description............................................................................... 63 Operation................................................................................. 63 SEAT BAR RESTRAINT SYSTEM..................................................................... 64 Description............................................................................... 64 Operation................................................................................. 64 PARKING BRAKE................................................................................. 65 Operation................................................................................. 65 TRACTION LOCK OVERRIDE........................................................................ 65 Description............................................................................... 65 Operation................................................................................. 65 ENGINE SPEED CONTROL.......................................................................... 66 Operation................................................................................. 66 LIFT ARM BYPASS CONTROL....................................................................... 66 Description............................................................................... 66 Operation................................................................................. 66 EMERGENCY EXIT................................................................................ 67 Rear Window Identification................................................................ 67 Rear Window Removal (Latches)............................................................. 67 Rear Window Removal (Rubber Cord)......................................................... 67 External Access (Rear Window With Latches)................................................ 68 External Access (Rear Window With Rubber Cord)............................................ 68 Front Door................................................................................ 68 BACK-UP ALARM SYSTEM.......................................................................... 70 Description............................................................................... 70 Operation................................................................................. 70 DRIVING AND STEERING THE LOADER............................................................... 71 Available Control Configurations.......................................................... 71 Operation (Standard, ACS, And AHC)........................................................ 71 Operation (SJC) In ‘ISO’ Control Pattern.................................................. 72 Operation (SJC) In ‘H’ Control Pattern.................................................... 73 STOPPING THE LOADER........................................................................... 73 Using The Control Levers Or Joysticks..................................................... 73 SPEED MANAGEMENT.............................................................................. 74 Description............................................................................... 74 Operation................................................................................. 74 Changing The Factory Default Setting...................................................... 75 DRIVE RESPONSE................................................................................ 76 Description............................................................................... 76 Operation................................................................................. 76 STEERING DRIFT COMPENSATION................................................................... 78 Description............................................................................... 78 Operation................................................................................. 78 LIFT AND TILT COMPENSATION.................................................................... 80 Description............................................................................... 80 Operation................................................................................. 80 Operation (ACS And AHC)................................................................... 81 Operation (SJC)........................................................................... 82 HYDRAULIC CONTROLS............................................................................ 83 Description............................................................................... 83 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................... 83 Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC)....... 84 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................... 84 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern................................. 85 Hydraulic Bucket Positioning.............................................................. 85 FRONT Auxiliary Hydraulics Operation...................................................... 86 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................... 87 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW)............................ 87 REAR Auxiliary Hydraulics Operation....................................................... 88 High-Flow Auxiliary Hydraulics Operation.................................................. 89 Quick Couplers............................................................................ 90 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment).............................. 91 ATTACHMENT CONTROL DEVICE (ACD)............................................................... 92 Description............................................................................... 92 DAILY INSPECTION.............................................................................. 93 Daily Inspection And Maintenance.......................................................... 93 PRE-STARTING PROCEDURE........................................................................ 95 Entering The Loader....................................................................... 95 Operation & Maintenance Manual And Operator’s Handbook Locations.......................... 95 Seat Adjustment........................................................................... 96 Seat Belt Adjustment...................................................................... 97 Seat Bar.................................................................................. 98 Joystick Position Adjustment.............................................................. 98 STARTING THE ENGINE........................................................................... 99 Standard Key Panel........................................................................ 99 Keyless Start Panel.......................................................................101 Deluxe Instrumentation Panel..............................................................103 Warming The Hydraulic / Hydrostatic System................................................105 Cold Temperature Starting.................................................................105 MONITORING THE DISPLAY PANELS.................................................................106 Left Panel................................................................................106 Warning And Shutdown......................................................................106 STOPPING THE ENGINE AND LEAVING THE LOADER....................................................107 Procedure.................................................................................107 COUNTERWEIGHTS................................................................................108 Description...............................................................................108 Effect On The Loader And Loader Operation.................................................108 When To Consider Using Counterweights.....................................................108 When To Consider Removing Counterweights..................................................108 Accessories That Affect Machine Weight....................................................108 ATTACHMENTS...................................................................................109 Choosing The Correct Bucket...............................................................109 Pallet Fork...............................................................................109 Installing And Removing The Attachment (Hand Lever Bob-Tach)..............................110 Installing And Removing The Attachment (Power Bob-Tach)...................................113 TRACK UNDERCARRIAGE SYSTEM....................................................................116 Introduction..............................................................................116 Compact Track Loader Operating And Maintenance Tips.......................................116 OPERATING PROCEDURE...........................................................................118 Inspect The Work Area.....................................................................118 Basic Operating Instructions..............................................................118 Driving On Public Roads...................................................................118 Operating With A Full Bucket..............................................................119 Operating With An Empty Bucket............................................................119 Filling And Emptying The Bucket (Foot Pedals).............................................120 Levelling The Ground Using Float (Foot Pedals)............................................121 Digging And Filling A Hole (Foot Pedals)..................................................122 Filling And Emptying The Bucket (ACS - Handles, AHC - Handles, and SJC - ‘H’ Pattern).....123 Levelling The Ground Using Float (ACS - Handles, AHC - Handles, and SJC - ‘H’ Pattern)....124 Digging And Filling A Hole (ACS - Handles, AHC - Handles, and SJC - ‘H’ Pattern)..........125 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern).....................................126 Levelling The Ground Using Float (SJC - ‘ISO’ Pattern)....................................127 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)..........................................128 TOWING THE LOADER.............................................................................129 Procedure.................................................................................129 LIFTING THE LOADER............................................................................129 Single-Point Lift.........................................................................129 Four-Point Lift...........................................................................130 TRANSPORTING THE LOADER ON A TRAILER..........................................................131 Loading And Unloading.....................................................................131 Fastening.................................................................................131 PREVENTIVE MAINTENANCE............................................................................133 MAINTENANCE SAFETY............................................................................137 SERVICE SCHEDULE..............................................................................138 Maintenance Intervals.....................................................................138 Inspection Checkbook......................................................................140 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).......................................................141 Inspecting The BICS™ (Engine STOPPED - Key ON)............................................141 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)......141 Inspecting The Seat Bar Sensor (Engine RUNNING)...........................................141 Inspecting The Traction Lock And Parking Brake (Engine RUNNING)...........................141 Inspecting The Lift Arm Bypass Control....................................................141 Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC, And SJC)....................141 SEAT BAR RESTRAINT SYSTEM.....................................................................142 Description...............................................................................142 Inspection And Maintenance................................................................143 SEAT BELT.....................................................................................144 Inspection And Maintenance................................................................144 LIFT ARM SUPPORT DEVICE.......................................................................145 Description...............................................................................145 Installing................................................................................146 Removing..................................................................................147 BACK-UP ALARM SYSTEM..........................................................................148 Description...............................................................................148 Inspection................................................................................148 Adjusting Switch Position.................................................................149 OPERATOR CAB..................................................................................150 Description...............................................................................150 Cab Door Sensor...........................................................................150 Raising...................................................................................151 Lowering..................................................................................152 REAR DOOR (TAILGATE)..........................................................................153 Opening And Closing.......................................................................153 Adjusting Latch...........................................................................153 REAR GRILLE...................................................................................154 Removing..................................................................................154 Installing................................................................................154 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM......................................155 Filters...................................................................................155 Air Conditioning Evaporator / Heater Coil.................................................156 Air Conditioning Condenser................................................................157 Air Conditioning Lubrication..............................................................157 Troubleshooting...........................................................................157 ENGINE AIR CLEANER............................................................................158 Replacing Filters.........................................................................158 FUEL SYSTEM...................................................................................160 Fuel Specifications.......................................................................160 Biodiesel Blend Fuel......................................................................160 Filling The Fuel Tank.....................................................................161 Fuel Filter...............................................................................162 Removing Air From The Fuel System.........................................................163 ENGINE LUBRICATION SYSTEM.....................................................................164 Checking And Adding Engine Oil............................................................164 Engine Oil Chart..........................................................................164 Removing And Replacing Oil And Filter.....................................................165 ENGINE COOLING SYSTEM.........................................................................166 Maintenance Platform......................................................................166 Cooling System Identification.............................................................166 Cleaning (Earlier Models).................................................................167 Cleaning (Later Models)...................................................................169 Checking And Adding Coolant...............................................................171 Removing And Replacing Coolant............................................................172 ELECTRICAL SYSTEM.............................................................................173 Description...............................................................................173 Fuse And Relay Location / Identification..................................................173 Battery Maintenance.......................................................................175 Using A Booster Battery (Jump Starting)...................................................176 Removing And Installing Battery...........................................................177 HYDRAULIC / HYDROSTATIC SYSTEM................................................................178 Checking And Adding Fluid.................................................................178 Hydraulic / Hydrostatic Fluid Chart.......................................................178 Removing And Replacing Hydraulic Fluid....................................................179 Removing And Replacing Hydraulic / Hydrostatic Filter.....................................181 Removing And Replacing Hydraulic Charge Filter............................................182 Replacing Reservoir Breather Cap..........................................................184 SPARK ARRESTER MUFFLER........................................................................185 Cleaning Procedure........................................................................185 TRACK TENSION.................................................................................186 Description...............................................................................186 Checking (Solid-Mounted Undercarriage)....................................................187 Adjusting (Solid-Mounted Undercarriage)...................................................188 Checking (Roller Suspension Undercarriage)................................................189 Adjusting (Roller Suspension Undercarriage)...............................................190 HYDROSTATIC DRIVE MOTOR.......................................................................191 Removing And Replacing Oil................................................................191 TRACK SPROCKET MAINTENANCE....................................................................191 Tightening Procedure......................................................................191 ALTERNATOR BELT...............................................................................192 Belt Adjustment...........................................................................192 Belt Replacement..........................................................................192 AIR CONDITIONING BELT.........................................................................193 Belt Adjustment...........................................................................193 Belt Replacement..........................................................................193 DRIVE BELT....................................................................................194 Belt Adjustment...........................................................................194 Belt Replacement..........................................................................195 LUBRICATING THE LOADER........................................................................197 Lubrication Locations.....................................................................197 TRACK ROLLER AND IDLER LUBRICATION............................................................200 Description...............................................................................200 PIVOT PINS....................................................................................200 Inspection And Maintenance................................................................200 BOB-TACH (HAND LEVER).........................................................................201 Inspection And Maintenance................................................................201 BOB-TACH (POWER)..............................................................................202 Inspection And Maintenance................................................................202 LOADER STORAGE AND RETURN TO SERVICE..........................................................203 Storage...................................................................................203 Return To Service.........................................................................203 SYSTEM SETUP AND ANALYSIS.........................................................................205 DIAGNOSTIC SERVICE CODES......................................................................207 Viewing Service Codes.....................................................................207 Service Codes List........................................................................208 CONTROL PANEL SETUP...........................................................................214 Right Panel Setup (Deluxe Instrumentation Panel)..........................................214 PASSWORD SETUP (KEYLESS START PANEL)..........................................................217 Password Description......................................................................217 Changing The Owner Password...............................................................217 Password Lockout Feature..................................................................217 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).................................................218 Password Description......................................................................218 Changing The Owner Password...............................................................218 Changing The User Passwords...............................................................219 Password Lockout Feature..................................................................219 MAINTENANCE CLOCK.............................................................................220 Description...............................................................................220 Setup.....................................................................................220 Reset.....................................................................................220 SPECIFICATIONS....................................................................................221 (T590) LOADER SPECIFICATIONS..................................................................223 Machine Dimensions........................................................................223 Performance...............................................................................224 Engine....................................................................................224 Drive System..............................................................................225 Controls..................................................................................225 Hydraulic System..........................................................................226 Electrical System.........................................................................227 Capacities................................................................................227 Tracks....................................................................................228 Ground Pressure...........................................................................228 Environmental.............................................................................228 Temperature Range.........................................................................228 WARRANTY..........................................................................................229 WARRANTY......................................................................................231 ALPHABETICAL INDEX................................................................................233
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
