Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NS12001 & Above – PDF DOWNLOAD
$28.95
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NS12001 & Above – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NS12001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NS12001 & Above – PDF DOWNLOAD
Language : English
Pages : 238
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NS12001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN A3NS12001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS................................................................................ 3 CONTENTS................................................................................................ 5 FOREWORD................................................................................................ 7 DECLARATION OF CONFORMITY........................................................................... 9 BOBCAT COMPANY IS IS0 9001 CERTIFIED................................................................ 11 REGULAR MAINTENANCE ITEMS........................................................................... 11 Fluids, Lubricants And Fuel..................................................................... 12 SERIAL NUMBER LOCATIONS............................................................................. 13 Loader Serial Number............................................................................ 13 Engine Serial Number............................................................................ 13 DELIVERY REPORT..................................................................................... 13 LOADER IDENTIFICATION............................................................................... 14 FEATURES, ACCESSORIES, AND ATTACHMENTS.............................................................. 15 Standard Items.................................................................................. 15 Options And Accessories......................................................................... 15 Buckets Available............................................................................... 16 Attachments..................................................................................... 16 High-Flow Attachments........................................................................... 16 Special Applications Kit........................................................................ 17 Special Applications Kit Inspection And Maintenance............................................. 17 Forestry Door And Window Kit.................................................................... 18 Forestry Door And Window Kit Inspection And Maintenance......................................... 18 SAFETY AND TRAINING RESOURCES........................................................................... 19 SAFETY INSTRUCTIONS................................................................................. 21 Before Operation................................................................................ 21 Safe Operation Is The Operator’s Responsibility................................................. 22 Safe Operation Needs A Qualified Operator....................................................... 22 Avoid Silica Dust............................................................................... 23 FIRE PREVENTION..................................................................................... 23 Maintenance..................................................................................... 23 Operation....................................................................................... 23 Electrical...................................................................................... 23 Hydraulic System................................................................................ 24 Fueling......................................................................................... 24 Starting........................................................................................ 24 Spark Arrester Exhaust System................................................................... 24 Welding And Grinding............................................................................ 24 Fire Extinguishers.............................................................................. 24 PUBLICATIONS AND TRAINING RESOURCES................................................................. 25 MACHINE SIGNS (DECALS).............................................................................. 26 Pictorial Only Safety Signs..................................................................... 29 OPERATING INSTRUCTIONS.................................................................................. 41 INSTRUMENT PANEL IDENTIFICATION..................................................................... 45 Overview........................................................................................ 45 Left Panel...................................................................................... 46 Display Screen.................................................................................. 48 Right Panel (Standard Key Panel)................................................................ 49 Right Panel (Keyless Start Panel)............................................................... 50 Right Panel (Deluxe Instrumentation Panel)...................................................... 51 Left Switch Panel............................................................................... 53 Right Switch Panel.............................................................................. 53 Left Side Lower Panel........................................................................... 54 Right Side Lower Panel.......................................................................... 54 Radio........................................................................................... 55 CONTROL IDENTIFICATION.............................................................................. 57 Description..................................................................................... 57 Standard Controls............................................................................... 57 Advanced Control System (ACS)................................................................... 58 Advanced Hand Controls (AHC).................................................................... 59 Selectable Joystick Controls (SJC).............................................................. 60 OPERATOR CAB........................................................................................ 61 Description..................................................................................... 61 Side Windows.................................................................................... 61 Door Operation.................................................................................. 61 Front Wiper..................................................................................... 62 Cab Light....................................................................................... 62 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)............................................................. 63 Description..................................................................................... 63 Operation....................................................................................... 63 SEAT BAR RESTRAINT SYSTEM........................................................................... 64 Description..................................................................................... 64 Operation....................................................................................... 64 PARKING BRAKE....................................................................................... 65 Operation....................................................................................... 65 TRACTION LOCK OVERRIDE.............................................................................. 65 Description..................................................................................... 65 Operation....................................................................................... 65 ENGINE SPEED CONTROL................................................................................ 66 Operation....................................................................................... 66 LIFT ARM BYPASS CONTROL............................................................................. 66 Description..................................................................................... 66 Operation....................................................................................... 66 EMERGENCY EXIT...................................................................................... 67 Rear Window Identification...................................................................... 67 Rear Window Removal (Latches)................................................................... 67 Rear Window Removal (Rubber Cord)............................................................... 67 External Access (Rear Window With Latches)...................................................... 68 External Access (Rear Window With Rubber Cord).................................................. 68 Front Door...................................................................................... 68 BACK-UP ALARM SYSTEM................................................................................ 70 Description..................................................................................... 70 Operation....................................................................................... 70 DRIVING AND STEERING THE LOADER..................................................................... 71 Available Control Configurations................................................................ 71 Operation (Standard, ACS, And AHC).............................................................. 71 Operation (SJC) In ‘ISO’ Control Pattern........................................................ 72 Operation (SJC) In ‘H’ Control Pattern.......................................................... 73 STOPPING THE LOADER................................................................................. 74 Using The Control Levers Or Joysticks........................................................... 74 TWO-SPEED CONTROL................................................................................... 74 Description..................................................................................... 74 Operation (Standard And ACS).................................................................... 75 Operation (SJC)................................................................................. 75 SPEED MANAGEMENT.................................................................................... 76 Description..................................................................................... 76 Operation....................................................................................... 76 Changing The Factory Default Setting............................................................ 77 DRIVE RESPONSE...................................................................................... 78 Description..................................................................................... 78 Operation....................................................................................... 78 STEERING DRIFT COMPENSATION......................................................................... 80 Description..................................................................................... 80 Operation....................................................................................... 80 LIFT AND TILT COMPENSATION.......................................................................... 82 Description..................................................................................... 82 Operation....................................................................................... 82 Operation (ACS And AHC)......................................................................... 83 Operation (SJC)................................................................................. 84 HYDRAULIC CONTROLS.................................................................................. 85 Description..................................................................................... 85 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.......................... 85 Advanced Control System (ACS) In HAND Control Mode And Advanced Hand Controls (AHC)............. 86 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern..................................... 86 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern....................................... 87 Hydraulic Bucket Positioning.................................................................... 87 FRONT Auxiliary Hydraulics Operation............................................................ 88 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).......................................... 89 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).................................. 89 REAR Auxiliary Hydraulics Operation............................................................. 90 High-Flow Auxiliary Hydraulics Operation........................................................ 91 Quick Couplers.................................................................................. 92 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment).................................... 93 ATTACHMENT CONTROL DEVICE (ACD)..................................................................... 94 Description..................................................................................... 94 DAILY INSPECTION.................................................................................... 95 Daily Inspection And Maintenance................................................................ 95 PRE-STARTING PROCEDURE.............................................................................. 97 Entering The Loader............................................................................. 97 Operation & Maintenance Manual And Operator’s Handbook Locations................................ 97 Seat Adjustment................................................................................. 98 Seat Belt Adjustment............................................................................ 99 Seat Bar........................................................................................100 Joystick Position Adjustment....................................................................100 STARTING THE ENGINE.................................................................................101 Standard Key Panel..............................................................................101 Keyless Start Panel.............................................................................103 Deluxe Instrumentation Panel....................................................................105 Warming The Hydraulic / Hydrostatic System......................................................107 Cold Temperature Starting.......................................................................107 MONITORING THE DISPLAY PANELS.......................................................................108 Left Panel......................................................................................108 Warning And Shutdown............................................................................108 STOPPING THE ENGINE AND LEAVING THE LOADER..........................................................109 Procedure.......................................................................................109 COUNTERWEIGHTS......................................................................................110 Description.....................................................................................110 Effect On The Loader And Loader Operation.......................................................110 When To Consider Using Counterweights...........................................................110 When To Consider Removing Counterweights........................................................110 Accessories That Affect Machine Weight..........................................................110 ATTACHMENTS.........................................................................................111 Choosing The Correct Bucket.....................................................................111 Pallet Fork.....................................................................................111 Installing And Removing The Attachment (Hand Lever Bob-Tach)....................................112 Installing And Removing The Attachment (Power Bob-Tach).........................................115 TRACK UNDERCARRIAGE SYSTEM..........................................................................118 Introduction....................................................................................118 Compact Track Loader Operating And Maintenance Tips.............................................118 OPERATING PROCEDURE.................................................................................120 Inspect The Work Area...........................................................................120 Basic Operating Instructions....................................................................120 Driving On Public Roads.........................................................................120 Operating With A Full Bucket....................................................................121 Operating With An Empty Bucket..................................................................121 Filling And Emptying The Bucket (Foot Pedals)...................................................122 Levelling The Ground Using Float (Foot Pedals)..................................................123 Digging And Filling A Hole (Foot Pedals)........................................................124 Filling And Emptying The Bucket (ACS - Handles, AHC - Handles, and SJC - ‘H’ Pattern)...........125 Levelling The Ground Using Float (ACS - Handles, AHC - Handles, and SJC - ‘H’ Pattern)..........126 Digging And Filling A Hole (ACS - Handles, AHC - Handles, and SJC - ‘H’ Pattern)................127 Filling And Emptying The Bucket (SJC - ‘ISO’ Pattern)...........................................128 Levelling The Ground Using Float (SJC - ‘ISO’ Pattern)..........................................129 Digging And Filling A Hole (SJC - ‘ISO’ Pattern)................................................130 TOWING THE LOADER...................................................................................131 Procedure.......................................................................................131 LIFTING THE LOADER..................................................................................131 Single-Point Lift...............................................................................131 Four-Point Lift.................................................................................132 TRANSPORTING THE LOADER ON A TRAILER................................................................133 Loading And Unloading...........................................................................133 Fastening.......................................................................................133 PREVENTIVE MAINTENANCE..................................................................................135 MAINTENANCE SAFETY..................................................................................139 SERVICE SCHEDULE....................................................................................140 Maintenance Intervals...........................................................................140 Inspection Checkbook............................................................................142 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).............................................................143 Inspecting The BICS™ (Engine STOPPED - Key ON)..................................................143 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)............143 Inspecting The Seat Bar Sensor (Engine RUNNING).................................................143 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).................................143 Inspecting The Lift Arm Bypass Control..........................................................143 Inspecting Deactivation Of Lift And Tilt Functions (ACS, AHC, And SJC)..........................143 SEAT BAR RESTRAINT SYSTEM...........................................................................144 Description.....................................................................................144 Inspection And Maintenance......................................................................145 SEAT BELT...........................................................................................146 Inspection And Maintenance......................................................................146 LIFT ARM SUPPORT DEVICE.............................................................................147 Description.....................................................................................147 Installing......................................................................................148 Removing........................................................................................149 BACK-UP ALARM SYSTEM................................................................................150 Description.....................................................................................150 Inspection......................................................................................150 Adjusting Switch Position.......................................................................151 OPERATOR CAB........................................................................................152 Description.....................................................................................152 Cab Door Sensor.................................................................................152 Raising.........................................................................................153 Lowering........................................................................................154 REAR DOOR (TAILGATE)................................................................................155 Opening And Closing.............................................................................155 Adjusting Latch.................................................................................155 REAR GRILLE.........................................................................................156 Removing........................................................................................156 Installing......................................................................................156 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM............................................157 Filters.........................................................................................157 Air Conditioning Evaporator / Heater Coil.......................................................158 Air Conditioning Condenser......................................................................159 Air Conditioning Lubrication....................................................................159 Troubleshooting.................................................................................159 ENGINE AIR CLEANER..................................................................................160 Replacing Filters...............................................................................160 FUEL SYSTEM.........................................................................................162 Fuel Specifications.............................................................................162 Biodiesel Blend Fuel............................................................................162 Filling The Fuel Tank...........................................................................163 Fuel Filter.....................................................................................164 Removing Air From The Fuel System...............................................................165 ENGINE LUBRICATION SYSTEM...........................................................................166 Checking And Adding Engine Oil..................................................................166 Engine Oil Chart................................................................................166 Removing And Replacing Oil And Filter...........................................................167 ENGINE COOLING SYSTEM...............................................................................168 Maintenance Platform............................................................................168 Cooling System Identification...................................................................168 Cleaning (Earlier Models).......................................................................169 Cleaning (Later Models).........................................................................171 Checking And Adding Coolant.....................................................................173 Removing And Replacing Coolant..................................................................174 ELECTRICAL SYSTEM...................................................................................175 Description.....................................................................................175 Fuse And Relay Location / Identification........................................................175 Battery Maintenance.............................................................................177 Using A Booster Battery (Jump Starting).........................................................178 Removing And Installing Battery.................................................................179 HYDRAULIC / HYDROSTATIC SYSTEM......................................................................180 Checking And Adding Fluid.......................................................................180 Hydraulic / Hydrostatic Fluid Chart.............................................................180 Removing And Replacing Hydraulic Fluid..........................................................181 Removing And Replacing Hydraulic / Hydrostatic Filter...........................................183 Removing And Replacing Hydraulic Charge Filter..................................................184 Replacing Reservoir Breather Cap................................................................186 SPARK ARRESTER MUFFLER..............................................................................187 Cleaning Procedure..............................................................................187 TRACK TENSION.......................................................................................188 Description.....................................................................................188 Checking (Solid-Mounted Undercarriage)..........................................................189 Adjusting (Solid-Mounted Undercarriage) (Earlier Models With Two Track Tension Fittings)........190 Adjusting (Solid-Mounted Undercarriage) (Later Models With One Track Tension Fitting)...........191 Checking (Roller Suspension Undercarriage)......................................................192 Adjusting (Roller Suspension Undercarriage) (Earlier Models With Two Track Tension Fittings)....193 Adjusting (Roller Suspension Undercarriage) (Later Models With One Track Tension Fitting).......194 HYDROSTATIC DRIVE MOTOR.............................................................................195 Removing And Replacing Fluid....................................................................195 TRACK SPROCKET MAINTENANCE..........................................................................196 Tightening Procedure............................................................................196 ALTERNATOR BELT.....................................................................................197 Belt Adjustment.................................................................................197 Belt Replacement................................................................................197 AIR CONDITIONING BELT...............................................................................198 Belt Adjustment.................................................................................198 Belt Replacement................................................................................198 DRIVE BELT..........................................................................................199 Belt Adjustment.................................................................................199 Belt Replacement................................................................................200 LUBRICATING THE LOADER..............................................................................202 Lubrication Locations...........................................................................202 TRACK ROLLER AND IDLER LUBRICATION..................................................................205 Description.....................................................................................205 PIVOT PINS..........................................................................................205 Inspection And Maintenance......................................................................205 BOB-TACH (HAND LEVER)...............................................................................206 Inspection And Maintenance......................................................................206 BOB-TACH (POWER)....................................................................................207 Inspection And Maintenance......................................................................207 LOADER STORAGE AND RETURN TO SERVICE................................................................208 Storage.........................................................................................208 Return To Service...............................................................................208 SYSTEM SETUP AND ANALYSIS...............................................................................209 DIAGNOSTIC SERVICE CODES............................................................................211 Viewing Service Codes...........................................................................211 Service Codes List..............................................................................212 CONTROL PANEL SETUP.................................................................................218 Right Panel Setup (Deluxe Instrumentation Panel)................................................218 PASSWORD SETUP (KEYLESS START PANEL)................................................................221 Password Description............................................................................221 Changing The Owner Password.....................................................................221 Password Lockout Feature........................................................................221 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL).......................................................222 Password Description............................................................................222 Changing The Owner Password.....................................................................222 Changing The User Passwords.....................................................................223 Password Lockout Feature........................................................................223 MAINTENANCE CLOCK...................................................................................224 Description.....................................................................................224 Setup...........................................................................................224 Reset...........................................................................................224 SPECIFICATIONS..........................................................................................225 (T590) LOADER SPECIFICATIONS........................................................................227 Machine Dimensions..............................................................................227 Performance.....................................................................................228 Engine..........................................................................................228 Drive System....................................................................................229 Controls........................................................................................229 Hydraulic System................................................................................230 Electrical System...............................................................................231 Capacities......................................................................................231 Tracks..........................................................................................232 Ground Pressure.................................................................................232 Environmental...................................................................................232 Temperature Range...............................................................................232 WARRANTY................................................................................................233 WARRANTY............................................................................................235 ALPHABETICAL INDEX......................................................................................237
Contact us: [email protected]
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.V
