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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN ALJU11001 – ALJU16824 – PDF DOWNLOAD
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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN ALJU11001 – ALJU16824 – PDF DOWNLOAD
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Description
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN ALJU11001 – ALJU16824 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN ALJU11001 – ALJU16824 – PDF DOWNLOAD
Language : English
Pages : 240
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN ALJU11001 – ALJU16824 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer.
This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
• The AEM Safety Manual delivered with the machine gives general safety information.
• The Skid-Steer Loader Operating Training Course is available through your Bobcat dealer. This course is intended to provide rules and practices of correct operation of the Bobcat loader. The course is available in English and Spanish versions.
• Service Safety Training Courses are available from your Bobcat dealer. They provide information for safe and correct service procedures.
TABLE OF CONTENTS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN ALJU11001 – ALJU16824 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 9 REGULAR MAINTENANCE ITEMS................................................................... 9 SERIAL NUMBER LOCATIONS..................................................................... 10 Loader Serial Number.................................................................... 10 Engine Serial Number.................................................................... 10 DELIVERY REPORT............................................................................. 11 LOADER IDENTIFICATION....................................................................... 12 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 13 Standard Items.......................................................................... 13 Options And Accessories................................................................. 13 Buckets Available....................................................................... 14 Attachments............................................................................. 14 High-Flow Attachments................................................................... 14 Special Applications Kit................................................................ 15 Special Applications Kit Inspection And Maintenance..................................... 15 Forestry Door And Window Kit............................................................ 16 Forestry Door And Window Kit Inspection And Maintenance................................. 16 SAFETY AND TRAINING RESOURCES................................................................... 17 SAFETY INSTRUCTIONS......................................................................... 19 Before Operation........................................................................ 19 Safe Operation Is The Operator’s Responsibility......................................... 20 Safe Operation Needs A Qualified Operator............................................... 20 Avoid Silica Dust....................................................................... 21 FIRE PREVENTION............................................................................. 21 Maintenance............................................................................. 21 Operation............................................................................... 21 Electrical.............................................................................. 21 Hydraulic System........................................................................ 22 Fueling................................................................................. 22 Starting................................................................................ 22 Spark Arrester Exhaust System........................................................... 22 Welding And Grinding.................................................................... 22 Fire Extinguishers...................................................................... 22 PUBLICATIONS AND TRAINING RESOURCES......................................................... 23 MACHINE SIGNS (DECALS)...................................................................... 24 Pictorial Only Safety Signs............................................................. 27 OPERATING INSTRUCTIONS.......................................................................... 29 INSTRUMENT PANEL IDENTIFICATION............................................................. 33 Overview................................................................................ 33 Left Panel.............................................................................. 34 Display Screen.......................................................................... 36 Right Panel (Standard Key Panel)........................................................ 37 Right Panel (Keyless Start Panel)....................................................... 38 Right Panel (Deluxe Instrumentation Panel).............................................. 39 Left Switch Panel....................................................................... 41 Right Switch Panel...................................................................... 41 Left Side Lower Panel................................................................... 42 Right Side Lower Panel.................................................................. 42 Radio................................................................................... 43 CONTROL IDENTIFICATION...................................................................... 45 Description............................................................................. 45 Standard Controls....................................................................... 45 Advanced Control System (ACS)........................................................... 46 Selectable Joystick Controls (SJC)...................................................... 47 OPERATOR CAB................................................................................ 48 Description............................................................................. 48 Side Windows............................................................................ 48 Door Operation.......................................................................... 48 Front Wiper............................................................................. 49 Cab Light............................................................................... 49 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 50 Description............................................................................. 50 Operation............................................................................... 50 SEAT BAR RESTRAINT SYSTEM................................................................... 51 Description............................................................................. 51 Operation............................................................................... 51 PARKING BRAKE............................................................................... 52 Operation............................................................................... 52 TRACTION LOCK OVERRIDE...................................................................... 52 Description............................................................................. 52 Operation............................................................................... 52 ENGINE SPEED CONTROL........................................................................ 53 Operation............................................................................... 53 AUTO IDLE................................................................................... 53 Description............................................................................. 53 Operation............................................................................... 53 LIFT ARM BYPASS CONTROL..................................................................... 54 Description............................................................................. 54 Operation............................................................................... 54 EMERGENCY EXIT.............................................................................. 55 Rear Window Identification.............................................................. 55 Rear Window Removal (Latches)........................................................... 55 Rear Window Removal (Rubber Cord)....................................................... 55 External Access (Rear Window With Latches).............................................. 56 External Access (Rear Window With Rubber Cord).......................................... 56 Front Door.............................................................................. 56 BACK-UP ALARM SYSTEM........................................................................ 58 Description............................................................................. 58 Operation............................................................................... 58 DRIVING AND STEERING THE LOADER............................................................. 59 Available Control Configurations........................................................ 59 Operation (Standard And ACS)............................................................ 59 Operation (SJC) In ‘ISO’ Control Pattern................................................ 60 Operation (SJC) In ‘H’ Control Pattern.................................................. 61 STOPPING THE LOADER......................................................................... 61 Using The Control Levers Or Joysticks................................................... 61 SPEED MANAGEMENT............................................................................ 62 Description............................................................................. 62 Operation............................................................................... 62 Changing The Factory Default Setting.................................................... 63 DRIVE RESPONSE.............................................................................. 64 Description............................................................................. 64 Operation............................................................................... 64 STEERING DRIFT COMPENSATION................................................................. 66 Description............................................................................. 66 Operation............................................................................... 66 LIFT AND TILT COMPENSATION.................................................................. 68 Description............................................................................. 68 Operation............................................................................... 68 Operation (ACS)......................................................................... 69 Operation (SJC)......................................................................... 70 HYDRAULIC CONTROLS.......................................................................... 71 Description............................................................................. 71 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................. 71 Advanced Control System (ACS) In HAND Control Mode...................................... 72 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 72 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 73 Hydraulic Bucket Positioning............................................................ 73 FRONT Auxiliary Hydraulics Operation.................................................... 74 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 75 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 75 REAR Auxiliary Hydraulics Operation..................................................... 76 High-Flow Auxiliary Hydraulics Operation................................................ 77 Quick Couplers.......................................................................... 78 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 79 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 80 Description............................................................................. 80 DAILY INSPECTION............................................................................ 81 Daily Inspection And Maintenance........................................................ 81 PRE-STARTING PROCEDURE...................................................................... 83 Entering The Loader..................................................................... 83 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 83 Seat Adjustment......................................................................... 84 Seat Belt Adjustment.................................................................... 85 Seat Bar................................................................................ 86 Joystick Position Adjustment............................................................ 86 STARTING THE ENGINE......................................................................... 87 Standard Key Panel...................................................................... 87 Keyless Start Panel..................................................................... 89 Deluxe Instrumentation Panel............................................................ 91 Warming The Hydraulic / Hydrostatic System.............................................. 93 Cold Temperature Starting............................................................... 93 Cold Temperature Engine Speed Control................................................... 93 MONITORING THE DISPLAY PANELS............................................................... 94 Left Panel.............................................................................. 94 Warning And Shutdown.................................................................... 94 STOPPING THE ENGINE AND LEAVING THE LOADER.................................................. 95 Procedure............................................................................... 95 COUNTERWEIGHTS.............................................................................. 96 Description............................................................................. 96 Effect On The Loader And Loader Operation............................................... 96 When To Consider Using Counterweights................................................... 96 When To Consider Removing Counterweights................................................ 96 Accessories That Affect Machine Weight.................................................. 96 ATTACHMENTS................................................................................. 97 Choosing The Correct Bucket............................................................. 97 Pallet Fork............................................................................. 97 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................ 98 Installing And Removing The Attachment (Power Bob-Tach).................................101 TRACK UNDERCARRIAGE SYSTEM..................................................................104 Introduction............................................................................104 Compact Track Loader Operating And Maintenance Tips.....................................104 OPERATING PROCEDURE.........................................................................106 Inspect The Work Area...................................................................106 Basic Operating Instructions............................................................106 Driving On Public Roads.................................................................106 Operating With A Full Bucket............................................................107 Operating With An Empty Bucket..........................................................107 Filling And Emptying The Bucket (Foot Pedals)...........................................108 Leveling The Ground Using Float (Foot Pedals)...........................................109 Digging And Filling A Hole (Foot Pedals)................................................110 Filling And Emptying The Bucket (ACS – Handles, SJC – ‘H’ Pattern)......................111 Leveling The Ground Using Float (ACS – Handles, SJC – ‘H’ Pattern)......................112 Digging And Filling A Hole (ACS – Handles, SJC – ‘H’ Pattern)...........................113 Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern)...................................114 Leveling The Ground Using Float (SJC – ‘ISO’ Pattern)...................................115 Digging And Filling A Hole (SJC – ‘ISO’ Pattern)........................................116 TOWING THE LOADER...........................................................................117 Procedure...............................................................................117 LIFTING THE LOADER..........................................................................117 Single-Point Lift.......................................................................117 Four-Point Lift.........................................................................118 TRANSPORTING THE LOADER ON A TRAILER........................................................119 Loading And Unloading...................................................................119 Fastening...............................................................................119 PREVENTIVE MAINTENANCE..........................................................................121 MAINTENANCE SAFETY..........................................................................125 SERVICE SCHEDULE............................................................................126 Maintenance Intervals...................................................................126 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................128 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................128 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....128 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................128 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................128 Inspecting The Lift Arm Bypass Control..................................................128 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................128 SEAT BAR RESTRAINT SYSTEM...................................................................129 Description.............................................................................129 Inspection And Maintenance..............................................................130 SEAT BELT...................................................................................131 Inspection And Maintenance..............................................................131 LIFT ARM SUPPORT DEVICE.....................................................................132 Description.............................................................................132 Installing..............................................................................133 Removing................................................................................134 BACK-UP ALARM SYSTEM........................................................................135 Description.............................................................................135 Inspection..............................................................................135 Adjusting Switch Position...............................................................136 OPERATOR CAB................................................................................137 Description.............................................................................137 Cab Door Sensor.........................................................................137 Raising.................................................................................138 Lowering................................................................................139 REAR DOOR (TAILGATE)........................................................................140 Opening And Closing.....................................................................140 Adjusting Latch.........................................................................140 REAR GRILLE.................................................................................141 Removing................................................................................141 Installing..............................................................................141 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................142 Filters.................................................................................142 Air Conditioning Evaporator / Heater Coil...............................................143 Air Conditioning Condenser..............................................................144 Air Conditioning Lubrication............................................................144 Troubleshooting.........................................................................144 ENGINE AIR CLEANER..........................................................................145 Replacing Filters.......................................................................145 FUEL SYSTEM.................................................................................147 Fuel Specifications.....................................................................147 Biodiesel Blend Fuel....................................................................147 Filling The Fuel Tank...................................................................148 Fuel Filter.............................................................................149 Removing Air From The Fuel System.......................................................150 ENGINE LUBRICATION SYSTEM...................................................................151 Checking And Adding Engine Oil..........................................................151 Engine Oil Chart........................................................................151 Removing And Replacing Oil And Filter...................................................152 ENGINE COOLING SYSTEM.......................................................................154 Maintenance Platform....................................................................154 Cleaning................................................................................154 Checking And Adding Coolant.............................................................157 Removing And Replacing Coolant..........................................................158 ELECTRICAL SYSTEM...........................................................................160 Description.............................................................................160 Fuse And Relay Location / Identification................................................160 Battery Maintenance.....................................................................162 Using A Booster Battery (Jump Starting).................................................163 Removing And Installing Battery.........................................................164 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................165 Checking And Adding Fluid...............................................................165 Hydraulic / Hydrostatic Fluid Chart.....................................................165 Removing And Replacing Hydraulic Fluid..................................................166 Removing And Replacing Hydraulic / Hydrostatic Filter...................................168 Removing And Replacing Hydraulic Charge Filter..........................................169 Replacing Reservoir Breather Cap........................................................171 TRACK TENSION...............................................................................172 Description.............................................................................172 Checking (Solid-Mounted Undercarriage)..................................................173 Adjusting (Solid-Mounted Undercarriage).................................................174 Checking (Roller Suspension Undercarriage)..............................................175 Adjusting (Roller Suspension Undercarriage).............................................176 HYDROSTATIC DRIVE MOTOR.....................................................................177 Removing And Replacing Oil..............................................................177 TRACK SPROCKET MAINTENANCE..................................................................177 Tightening Procedure....................................................................177 ALTERNATOR BELT.............................................................................178 Belt Adjustment.........................................................................178 Belt Replacement........................................................................178 AIR CONDITIONING BELT.......................................................................179 Belt Adjustment.........................................................................179 Belt Replacement........................................................................179 DRIVE BELT..................................................................................180 Belt Adjustment.........................................................................180 Stop Adjustment.........................................................................180 Belt Replacement........................................................................181 LUBRICATING THE LOADER......................................................................183 Lubrication Locations...................................................................183 TRACK ROLLER AND IDLER LUBRICATION..........................................................186 Description.............................................................................186 PIVOT PINS..................................................................................186 Inspection And Maintenance..............................................................186 BOB-TACH (HAND LEVER).......................................................................187 Inspection And Maintenance..............................................................187 BOB-TACH (POWER)............................................................................188 Inspection And Maintenance..............................................................188 LOADER STORAGE AND RETURN TO SERVICE........................................................189 Storage.................................................................................189 Return To Service.......................................................................189 SYSTEM SETUP AND ANALYSIS.......................................................................191 DIAGNOSTIC SERVICE CODES....................................................................193 Viewing Service Codes...................................................................193 Service Codes List......................................................................194 CONTROL PANEL SETUP.........................................................................203 Right Panel Setup (Deluxe Instrumentation Panel)........................................203 PASSWORD SETUP (KEYLESS START PANEL)........................................................206 Password Description....................................................................206 Changing The Owner Password.............................................................206 Password Lockout Feature................................................................206 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................207 Password Description....................................................................207 Changing The Owner Password.............................................................207 Changing The User Passwords.............................................................208 Password Lockout Feature................................................................208 MAINTENANCE CLOCK...........................................................................209 Description.............................................................................209 Setup...................................................................................210 Reset...................................................................................210 MACHINE SIGN TRANSLATIONS.......................................................................211 MACHINE SIGN TRANSLATIONS...................................................................213 Service Schedule (7242070)..............................................................213 Warning (7167993).......................................................................216 Warning (7169291).......................................................................216 Danger (7167989)........................................................................216 Danger (7167990)........................................................................216 Danger (7167988)........................................................................217 Warning (7168114).......................................................................217 Warning (7167994).......................................................................218 Warning (7168140).......................................................................219 Warning (7168142).......................................................................219 Warning (7168138).......................................................................220 Warning (7167996).......................................................................221 Warning (6737189).......................................................................221 Warning (7184346).......................................................................222 Danger (7170355)........................................................................222 Lift Arm Support Device (7197993).......................................................223 Warning (7168024).......................................................................224 Warning (7142141).......................................................................225 Warning (7168019).......................................................................226 SPECIFICATIONS..................................................................................227 (T590) LOADER SPECIFICATIONS................................................................229 Machine Dimensions......................................................................229 Performance.............................................................................230 Engine..................................................................................230 Drive System............................................................................231 Controls................................................................................231 Hydraulic System........................................................................232 Electrical System.......................................................................233 Capacities..............................................................................233 Tracks..................................................................................234 Ground Pressure.........................................................................234 WARRANTY........................................................................................235 WARRANTY....................................................................................237 ALPHABETICAL INDEX..............................................................................239
Need help? Contact: [email protected]
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
