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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B37811001 – B37811103 – PDF DOWNLOAD
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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B37811001 – B37811103 – PDF DOWNLOAD
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Description
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B37811001 – B37811103 – PDF DOWNLOAD
FILE DETAILS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B37811001 – B37811103 – PDF DOWNLOAD
Language : English
Pages : 238
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B37811001 – B37811103 – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B37811001 – B37811103 – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 3 CONTENTS........................................................................................ 5 FOREWORD........................................................................................ 7 DECLARATION OF CONFORMITY................................................................... 9 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 11 REGULAR MAINTENANCE ITEMS................................................................... 11 LUBRICANTS AND FLUIDS....................................................................... 12 SERIAL NUMBER LOCATIONS..................................................................... 13 Loader Serial Number.................................................................... 13 Engine Serial Number.................................................................... 13 DELIVERY REPORT............................................................................. 14 LOADER IDENTIFICATION....................................................................... 15 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 16 Standard Items.......................................................................... 16 Options And Accessories................................................................. 16 Buckets Available....................................................................... 17 Attachments............................................................................. 17 High-Flow Attachments................................................................... 17 Special Applications Kit................................................................ 18 Special Applications Kit Inspection And Maintenance..................................... 18 Forestry Door And Window Kit............................................................ 19 Forestry Door And Window Kit Inspection And Maintenance................................. 19 SAFETY AND TRAINING RESOURCES................................................................... 21 SAFETY INSTRUCTIONS......................................................................... 23 Before Operation........................................................................ 23 Safe Operation Is The Operator’s Responsibility......................................... 24 Safe Operation Needs A Qualified Operator............................................... 24 Avoid Silica Dust....................................................................... 25 FIRE PREVENTION............................................................................. 25 Maintenance............................................................................. 25 Operation............................................................................... 25 Electrical.............................................................................. 25 Hydraulic System........................................................................ 26 Fueling................................................................................. 26 Starting................................................................................ 26 Spark Arrester Exhaust System........................................................... 26 Welding And Grinding.................................................................... 26 Fire Extinguishers...................................................................... 26 PUBLICATIONS AND TRAINING RESOURCES......................................................... 27 MACHINE SIGNS (DECALS)...................................................................... 28 Pictorial Only Safety Signs............................................................. 31 OPERATING INSTRUCTIONS.......................................................................... 43 INSTRUMENT PANEL IDENTIFICATION............................................................. 47 Overview................................................................................ 47 Left Panel.............................................................................. 48 Display Screen.......................................................................... 50 Right Panel (Standard Key Panel)........................................................ 51 Right Panel (Keyless Start Panel)....................................................... 52 Right Panel (Deluxe Instrumentation Panel).............................................. 53 Left Switch Panel....................................................................... 55 Right Switch Panel...................................................................... 55 Left Side Lower Panel................................................................... 56 Right Side Lower Panel.................................................................. 56 Radio................................................................................... 57 CONTROL IDENTIFICATION...................................................................... 59 Description............................................................................. 59 Standard Controls....................................................................... 59 Advanced Control System (ACS)........................................................... 60 Selectable Joystick Controls (SJC)...................................................... 61 OPERATOR CAB................................................................................ 62 Description............................................................................. 62 Side Windows............................................................................ 62 Door Operation.......................................................................... 62 Front Wiper............................................................................. 63 Cab Light............................................................................... 63 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 64 Description............................................................................. 64 Operation............................................................................... 64 SEAT BAR RESTRAINT SYSTEM................................................................... 65 Description............................................................................. 65 Operation............................................................................... 65 PARKING BRAKE............................................................................... 66 Operation............................................................................... 66 TRACTION LOCK OVERRIDE...................................................................... 66 Description............................................................................. 66 Operation............................................................................... 66 ENGINE SPEED CONTROL........................................................................ 67 Operation............................................................................... 67 AUTO IDLE................................................................................... 67 Description............................................................................. 67 Operation............................................................................... 67 LIFT ARM BYPASS CONTROL..................................................................... 68 Description............................................................................. 68 Operation............................................................................... 68 EMERGENCY EXIT.............................................................................. 69 Rear Window Identification.............................................................. 69 Rear Window Removal (Latches)........................................................... 69 Rear Window Removal (Rubber Cord)....................................................... 69 External Access (Rear Window With Latches).............................................. 70 External Access (Rear Window With Rubber Cord).......................................... 70 Front Door.............................................................................. 70 BACK-UP ALARM SYSTEM........................................................................ 72 Description............................................................................. 72 Operation............................................................................... 72 DRIVING AND STEERING THE LOADER............................................................. 73 Available Control Configurations........................................................ 73 Operation (Standard And ACS)............................................................ 73 Operation (SJC) In ‘ISO’ Control Pattern................................................ 74 Operation (SJC) In ‘H’ Control Pattern.................................................. 75 STOPPING THE LOADER......................................................................... 76 Using The Control Levers Or Joysticks................................................... 76 SPEED MANAGEMENT............................................................................ 77 Description............................................................................. 77 Operation............................................................................... 77 Changing The Factory Default Setting.................................................... 78 DRIVE RESPONSE.............................................................................. 79 Description............................................................................. 79 Operation............................................................................... 79 STEERING DRIFT COMPENSATION................................................................. 81 Description............................................................................. 81 Operation............................................................................... 81 LIFT AND TILT COMPENSATION.................................................................. 83 Description............................................................................. 83 Operation............................................................................... 83 Operation (ACS)......................................................................... 84 Operation (SJC)......................................................................... 85 HYDRAULIC CONTROLS.......................................................................... 86 Description............................................................................. 86 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................. 86 Advanced Control System (ACS) In HAND Control Mode...................................... 87 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 87 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 88 Hydraulic Bucket Positioning............................................................ 88 FRONT Auxiliary Hydraulics Operation.................................................... 89 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 90 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 90 REAR Auxiliary Hydraulics Operation..................................................... 91 High-Flow Auxiliary Hydraulics Operation................................................ 92 Quick Couplers.......................................................................... 93 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 94 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 95 Description............................................................................. 95 DAILY INSPECTION............................................................................ 96 Daily Inspection And Maintenance........................................................ 96 PRE-STARTING PROCEDURE...................................................................... 98 Entering The Loader..................................................................... 98 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 98 Seat Adjustment......................................................................... 99 Seat Belt Adjustment....................................................................100 Seat Bar................................................................................101 Joystick Position Adjustment............................................................101 STARTING THE ENGINE.........................................................................102 Standard Key Panel......................................................................102 Keyless Start Panel.....................................................................104 Deluxe Instrumentation Panel............................................................106 Warming The Hydraulic / Hydrostatic System..............................................108 Cold Temperature Starting...............................................................108 Cold Temperature Engine Speed Control...................................................108 MONITORING THE DISPLAY PANELS...............................................................109 Left Panel..............................................................................109 Warning And Shutdown....................................................................109 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................110 Procedure...............................................................................110 COUNTERWEIGHTS..............................................................................111 Description.............................................................................111 Effect On The Loader And Loader Operation...............................................111 When To Consider Using Counterweights...................................................111 When To Consider Removing Counterweights................................................111 Accessories That Affect Machine Weight..................................................111 ATTACHMENTS.................................................................................112 Choosing The Correct Bucket.............................................................112 Pallet Fork.............................................................................112 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................113 Installing And Removing The Attachment (Power Bob-Tach).................................116 TRACK UNDERCARRIAGE SYSTEM..................................................................119 Introduction............................................................................119 Compact Track Loader Operating And Maintenance Tips.....................................119 OPERATING PROCEDURE.........................................................................121 Inspect The Work Area...................................................................121 Basic Operating Instructions............................................................121 Driving On Public Roads.................................................................121 Operating With A Full Bucket............................................................122 Operating With An Empty Bucket..........................................................122 Filling And Emptying The Bucket (Foot Pedals)...........................................123 Levelling The Ground Using Float (Foot Pedals)..........................................124 Digging And Filling A Hole (Foot Pedals)................................................125 Filling And Emptying The Bucket (ACS – Handles And SJC – ‘H’ Pattern)...................126 Levelling The Ground Using Float (ACS – Handles And SJC – ‘H’ Pattern)..................127 Digging And Filling A Hole (ACS – Handles And SJC – ‘H’ Pattern)........................128 Filling And Emptying The Bucket (SJC – ‘ISO’ Pattern)...................................129 Levelling The Ground Using Float (SJC – ‘ISO’ Pattern)..................................130 Digging And Filling A Hole (SJC – ‘ISO’ Pattern)........................................131 TOWING THE LOADER...........................................................................132 Procedure...............................................................................132 LIFTING THE LOADER..........................................................................132 Single-Point Lift.......................................................................132 Four-Point Lift.........................................................................133 TRANSPORTING THE LOADER ON A TRAILER........................................................134 Loading And Unloading...................................................................134 Fastening...............................................................................134 PREVENTIVE MAINTENANCE..........................................................................135 MAINTENANCE SAFETY..........................................................................139 SERVICE SCHEDULE............................................................................140 Maintenance Intervals...................................................................140 Inspection Checkbook....................................................................142 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................143 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................143 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....143 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................143 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................143 Inspecting The Lift Arm Bypass Control..................................................143 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................143 SEAT BAR RESTRAINT SYSTEM...................................................................144 Description.............................................................................144 Inspection And Maintenance..............................................................145 SEAT BELT...................................................................................146 Inspection And Maintenance..............................................................146 LIFT ARM SUPPORT DEVICE.....................................................................147 Description.............................................................................147 Installing..............................................................................148 Removing................................................................................149 BACK-UP ALARM SYSTEM........................................................................150 Description.............................................................................150 Inspection..............................................................................150 Adjusting Switch Position...............................................................151 OPERATOR CAB................................................................................152 Description.............................................................................152 Cab Door Sensor.........................................................................152 Raising.................................................................................153 Lowering................................................................................154 REAR DOOR (TAILGATE)........................................................................155 Opening And Closing.....................................................................155 Adjusting Latch.........................................................................155 REAR GRILLE.................................................................................156 Removing................................................................................156 Installing..............................................................................156 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................157 Filters.................................................................................157 Air Conditioning Evaporator / Heater Coil...............................................158 Air Conditioning Condenser..............................................................159 Air Conditioning Lubrication............................................................159 Troubleshooting.........................................................................159 ENGINE AIR CLEANER..........................................................................160 Replacing Filters.......................................................................160 FUEL SYSTEM.................................................................................162 Fuel Specifications.....................................................................162 Biodiesel Blend Fuel....................................................................162 Filling The Fuel Tank...................................................................163 Fuel Filter.............................................................................164 Removing Air From The Fuel System.......................................................165 ENGINE LUBRICATION SYSTEM...................................................................166 Checking And Adding Engine Oil..........................................................166 Engine Oil Chart........................................................................166 Removing And Replacing Oil And Filter...................................................167 ENGINE COOLING SYSTEM.......................................................................169 Maintenance Platform....................................................................169 Cleaning................................................................................169 Checking And Adding Coolant.............................................................172 Removing And Replacing Coolant..........................................................173 ELECTRICAL SYSTEM...........................................................................175 Description.............................................................................175 Fuse And Relay Location / Identification................................................175 Battery Maintenance.....................................................................177 Using A Booster Battery (Jump Starting).................................................178 Removing And Installing Battery.........................................................179 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................180 Checking And Adding Fluid...............................................................180 Hydraulic / Hydrostatic Fluid Chart.....................................................180 Removing And Replacing Hydraulic Fluid..................................................181 Removing And Replacing Hydraulic / Hydrostatic Filter...................................183 Removing And Replacing Hydraulic Charge Filter..........................................184 Replacing Reservoir Breather Cap........................................................186 TRACK TENSION...............................................................................187 Description.............................................................................187 Checking (Solid-Mounted Undercarriage)..................................................188 Adjusting (Solid-Mounted Undercarriage).................................................189 Checking (Roller Suspension Undercarriage)..............................................190 Adjusting (Roller Suspension Undercarriage).............................................191 HYDROSTATIC DRIVE MOTOR.....................................................................192 Removing And Replacing Oil..............................................................192 TRACK SPROCKET MAINTENANCE..................................................................192 Tightening Procedure....................................................................192 ALTERNATOR BELT.............................................................................193 Belt Adjustment.........................................................................193 Belt Replacement........................................................................193 AIR CONDITIONING BELT.......................................................................194 Belt Adjustment.........................................................................194 Belt Replacement........................................................................194 DRIVE BELT..................................................................................195 Belt Adjustment.........................................................................195 Stop Adjustment.........................................................................195 Belt Replacement........................................................................196 LUBRICATING THE LOADER......................................................................198 Lubrication Locations...................................................................198 TRACK ROLLER AND IDLER LUBRICATION..........................................................201 Description.............................................................................201 PIVOT PINS..................................................................................201 Inspection And Maintenance..............................................................201 BOB-TACH (HAND LEVER).......................................................................202 Inspection And Maintenance..............................................................202 BOB-TACH (POWER)............................................................................203 Inspection And Maintenance..............................................................203 LOADER STORAGE AND RETURN TO SERVICE........................................................204 Storage.................................................................................204 Return To Service.......................................................................204 SYSTEM SETUP AND ANALYSIS.......................................................................205 DIAGNOSTIC SERVICE CODES....................................................................207 Viewing Service Codes...................................................................207 Service Codes List......................................................................208 CONTROL PANEL SETUP.........................................................................217 Right Panel Setup (Deluxe Instrumentation Panel)........................................217 PASSWORD SETUP (KEYLESS START PANEL)........................................................220 Password Description....................................................................220 Changing The Owner Password.............................................................220 Password Lockout Feature................................................................220 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................221 Password Description....................................................................221 Changing The Owner Password.............................................................221 Changing The User Passwords.............................................................222 Password Lockout Feature................................................................222 MAINTENANCE CLOCK...........................................................................223 Description.............................................................................223 Setup...................................................................................224 Reset...................................................................................224 SPECIFICATIONS..................................................................................225 (T590) LOADER SPECIFICATIONS................................................................227 Machine Dimensions......................................................................227 Performance.............................................................................228 Engine..................................................................................228 Drive System............................................................................229 Controls................................................................................229 Hydraulic System........................................................................230 Electrical System.......................................................................231 Capacities..............................................................................231 Tracks..................................................................................232 Ground Pressure.........................................................................232 Environmental...........................................................................232 Temperature Range.......................................................................232 WARRANTY........................................................................................233 WARRANTY....................................................................................235 ALPHABETICAL INDEX..............................................................................237
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