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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B3Z711001 & Above – PDF DOWNLOAD
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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B3Z711001 & Above – PDF DOWNLOAD
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Description
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B3Z711001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B3Z711001 & Above – PDF DOWNLOAD
Language : English
Pages : 232
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B3Z711001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B3Z711001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNING......................................................................... 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 DECLARATION OF CONFORMITY................................................................... 5 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 7 REGULAR MAINTENANCE ITEMS................................................................... 7 Fluids, Lubricants And Fuel............................................................. 8 SERIAL NUMBER LOCATIONS..................................................................... 9 Loader Serial Number.................................................................... 9 Engine Serial Number.................................................................... 9 DELIVERY REPORT............................................................................. 9 LOADER IDENTIFICATION....................................................................... 10 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 11 Standard Items.......................................................................... 11 Options And Accessories................................................................. 11 Buckets Available....................................................................... 12 Attachments............................................................................. 12 High-Flow Attachments................................................................... 12 Special Applications Kit................................................................ 13 Special Applications Kit Inspection And Maintenance..................................... 13 Forestry Door And Window Kit............................................................ 14 Forestry Door And Window Kit Inspection And Maintenance................................. 14 SAFETY AND TRAINING RESOURCES................................................................... 15 SAFETY INSTRUCTIONS......................................................................... 16 Before Operation........................................................................ 16 Safe Operation Is The Operator’s Responsibility......................................... 17 Safe Operation Needs A Qualified Operator............................................... 17 Avoid Silica Dust....................................................................... 18 FIRE PREVENTION............................................................................. 18 Maintenance............................................................................. 18 Operation............................................................................... 18 Electrical.............................................................................. 18 Hydraulic System........................................................................ 19 Fueling................................................................................. 19 Starting................................................................................ 19 Spark Arrester Exhaust System........................................................... 19 Welding And Grinding.................................................................... 19 Fire Extinguishers...................................................................... 19 PUBLICATIONS AND TRAINING RESOURCES......................................................... 20 MACHINE SIGNS (DECALS)...................................................................... 21 Pictorial Only Safety Signs............................................................. 23 OPERATING INSTRUCTIONS.......................................................................... 35 INTENDED USE................................................................................ 39 INSTRUMENT PANEL IDENTIFICATION............................................................. 40 Overview................................................................................ 40 Left Panel.............................................................................. 41 Display Screen.......................................................................... 43 Right Panel (Standard Key Panel)........................................................ 44 Right Panel (Keyless Start Panel)....................................................... 45 Right Panel (Deluxe Instrumentation Panel).............................................. 46 Left Switch Panel....................................................................... 48 Right Switch Panel...................................................................... 48 Left Side Lower Panel................................................................... 49 Right Side Lower Panel.................................................................. 49 Radio................................................................................... 50 Rear View Camera System................................................................. 52 CONTROL IDENTIFICATION...................................................................... 54 Description............................................................................. 54 Standard Controls....................................................................... 54 Advanced Control System (ACS)........................................................... 55 Selectable Joystick Controls (SJC)...................................................... 56 OPERATOR CAB................................................................................ 57 Description............................................................................. 57 Side Windows............................................................................ 57 Door Operation.......................................................................... 57 Front Wiper............................................................................. 58 Cab Light............................................................................... 58 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 59 Description............................................................................. 59 Operation............................................................................... 59 SEAT BAR RESTRAINT SYSTEM................................................................... 60 Description............................................................................. 60 Operation............................................................................... 60 PARKING BRAKE............................................................................... 61 Operation............................................................................... 61 TRACTION LOCK OVERRIDE...................................................................... 61 Description............................................................................. 61 Operation............................................................................... 61 ENGINE SPEED CONTROL........................................................................ 62 Operation............................................................................... 62 AUTO IDLE................................................................................... 62 Description............................................................................. 62 Operation............................................................................... 62 LIFT ARM BYPASS CONTROL..................................................................... 63 Description............................................................................. 63 Operation............................................................................... 63 EMERGENCY EXIT.............................................................................. 64 Rear Window Identification.............................................................. 64 Rear Window Removal (Latches)........................................................... 64 Rear Window Removal (Rubber Cord)....................................................... 64 External Access (Rear Window With Latches).............................................. 65 External Access (Rear Window With Rubber Cord).......................................... 65 Front Door.............................................................................. 65 BACK-UP ALARM SYSTEM........................................................................ 67 Description............................................................................. 67 Operation............................................................................... 67 DRIVING AND STEERING THE LOADER............................................................. 68 Available Control Configurations........................................................ 68 Operation (Standard And ACS)............................................................ 68 Operation (SJC) In ‘ISO’ Control Pattern................................................ 69 Operation (SJC) In ‘H’ Control Pattern.................................................. 70 STOPPING THE LOADER......................................................................... 71 Using The Control Levers Or Joysticks................................................... 71 TWO-SPEED CONTROL........................................................................... 71 Description............................................................................. 71 Operation (Standard And ACS)............................................................ 72 Operation (SJC)......................................................................... 72 SPEED MANAGEMENT............................................................................ 73 Description............................................................................. 73 Operation............................................................................... 73 Changing The Factory Default Setting.................................................... 74 DRIVE RESPONSE.............................................................................. 75 Description............................................................................. 75 Operation............................................................................... 75 STEERING DRIFT COMPENSATION................................................................. 77 Description............................................................................. 77 Operation............................................................................... 77 LIFT AND TILT COMPENSATION.................................................................. 79 Description............................................................................. 79 Operation............................................................................... 79 Operation (ACS)......................................................................... 80 Operation (SJC)......................................................................... 81 HYDRAULIC CONTROLS.......................................................................... 82 Description............................................................................. 82 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................. 82 Advanced Control System (ACS) In HAND Control Mode...................................... 83 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 83 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 84 Hydraulic Bucket Positioning............................................................ 84 Automatic Ride Control.................................................................. 85 Reversing Fan........................................................................... 86 FRONT Auxiliary Hydraulics Operation.................................................... 87 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 88 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 88 REAR Auxiliary Hydraulics Operation..................................................... 89 High-Flow Auxiliary Hydraulics Operation................................................ 90 Quick Couplers.......................................................................... 91 Quick Coupler Troubleshooting........................................................... 91 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 92 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 93 Description............................................................................. 93 DAILY INSPECTION............................................................................ 94 Daily Inspection And Maintenance........................................................ 94 PRE-STARTING PROCEDURE...................................................................... 96 Entering The Loader..................................................................... 96 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 96 Seat Adjustment......................................................................... 97 Seat Belt Adjustment.................................................................... 98 Seat Bar................................................................................ 99 Joystick Position Adjustment............................................................ 99 STARTING THE ENGINE.........................................................................100 Standard Key Panel......................................................................100 Keyless Start Panel.....................................................................102 Deluxe Instrumentation Panel............................................................104 Warming The Hydraulic / Hydrostatic System..............................................106 Cold Temperature Starting...............................................................106 Cold Temperature Engine Speed Control...................................................106 Cold Temperature Drive Control (SJC)....................................................107 MONITORING THE DISPLAY PANELS...............................................................108 Left Panel..............................................................................108 Warning And Shutdown....................................................................108 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................109 Procedure...............................................................................109 COUNTERWEIGHTS..............................................................................110 Description.............................................................................110 Effect On The Loader And Loader Operation...............................................110 When To Consider Using Counterweights...................................................110 When To Consider Removing Counterweights................................................110 Accessories That Affect Machine Weight..................................................110 ATTACHMENTS.................................................................................111 Choosing The Correct Bucket.............................................................111 Pallet Fork.............................................................................111 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................112 Installing And Removing The Attachment (Power Bob-Tach).................................115 TRACK UNDERCARRIAGE SYSTEM..................................................................118 Introduction............................................................................118 Compact Track Loader Operating And Maintenance Tips.....................................118 OPERATING PROCEDURE.........................................................................120 Inspect The Work Area...................................................................120 Basic Operating Instructions............................................................120 Driving On Public Roads.................................................................120 Operating With A Full Bucket............................................................121 Operating With An Empty Bucket..........................................................121 TOWING THE LOADER...........................................................................122 Procedure...............................................................................122 LIFTING THE LOADER..........................................................................122 Single-Point Lift.......................................................................122 Four-Point Lift.........................................................................123 TRANSPORTING THE LOADER ON A TRAILER........................................................124 Loading And Unloading...................................................................124 Fastening...............................................................................124 PREVENTIVE MAINTENANCE..........................................................................125 SERVICE SCHEDULE............................................................................129 Maintenance Intervals...................................................................129 Inspection Checkbook....................................................................131 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................132 Inspecting The BICS™ (Engine STOPPED – Key ON)..........................................132 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)....132 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................132 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................132 Inspecting The Lift Arm Bypass Control..................................................132 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................132 SEAT BAR RESTRAINT SYSTEM...................................................................133 Description.............................................................................133 Inspection And Maintenance..............................................................134 SEAT BELT...................................................................................135 Inspection And Maintenance..............................................................135 LIFT ARM SUPPORT DEVICE.....................................................................136 Description.............................................................................136 Installing..............................................................................137 Removing................................................................................138 BACK-UP ALARM SYSTEM........................................................................139 Description.............................................................................139 Inspection..............................................................................139 Adjusting Switch Position...............................................................140 OPERATOR CAB................................................................................141 Description.............................................................................141 Cab Door Sensor.........................................................................141 Raising.................................................................................142 Lowering................................................................................143 REAR DOOR (TAILGATE)........................................................................144 Opening And Closing.....................................................................144 Adjusting Latch.........................................................................144 REAR GRILLE.................................................................................145 Removing................................................................................145 Installing..............................................................................145 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................146 Filters.................................................................................146 Air Conditioning Evaporator / Heater Coil...............................................147 Air Conditioning Condenser..............................................................148 Air Conditioning Lubrication............................................................148 Troubleshooting.........................................................................148 ENGINE AIR CLEANER..........................................................................149 Replacing Filters.......................................................................149 FUEL SYSTEM.................................................................................151 Fuel Specifications.....................................................................151 Biodiesel Blend Fuel....................................................................151 Filling The Fuel Tank...................................................................152 Fuel Filter.............................................................................153 Removing Air From The Fuel System.......................................................154 ENGINE LUBRICATION SYSTEM...................................................................155 Checking And Adding Engine Oil..........................................................155 Engine Oil Chart........................................................................155 Removing And Replacing Oil And Filter...................................................156 ENGINE COOLING SYSTEM.......................................................................158 Maintenance Platform....................................................................158 Cleaning................................................................................158 Checking And Adding Coolant.............................................................161 Removing And Replacing Coolant..........................................................162 ELECTRICAL SYSTEM...........................................................................164 Description.............................................................................164 Fuse And Relay Location / Identification................................................164 Battery Maintenance.....................................................................170 Maintaining Battery Charge Level........................................................170 Battery Service During Machine Storage..................................................170 Battery Testing.........................................................................171 Battery Charging........................................................................171 Using A Booster Battery (Jump Starting).................................................172 Removing And Installing Battery.........................................................173 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................174 Checking And Adding Fluid...............................................................174 Hydraulic / Hydrostatic Fluid Chart.....................................................174 Removing And Replacing Hydraulic Fluid..................................................175 Removing And Replacing Hydraulic / Hydrostatic Filter...................................177 Removing And Replacing Hydraulic Charge Filter..........................................178 Replacing Reservoir Breather Cap........................................................179 TRACK TENSION...............................................................................180 Description.............................................................................180 Checking................................................................................181 Adjusting (Earlier Models With Two Track Tension Fittings)..............................182 Adjusting (Later Models With One Track Tension Fitting).................................183 HYDROSTATIC DRIVE MOTOR.....................................................................184 Removing And Replacing Fluid............................................................184 TRACK SPROCKET MAINTENANCE..................................................................184 Tightening Procedure....................................................................184 ALTERNATOR BELT.............................................................................185 Belt Adjustment.........................................................................185 Belt Replacement........................................................................185 AIR CONDITIONING BELT.......................................................................186 Belt Adjustment.........................................................................186 Belt Replacement........................................................................186 DRIVE BELT..................................................................................187 Belt Adjustment.........................................................................187 Stop Adjustment.........................................................................187 Belt Replacement........................................................................188 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................190 Checking Accumulator Charge.............................................................190 LUBRICATING THE LOADER......................................................................191 Lubrication Locations...................................................................191 TRACK ROLLER AND IDLER LUBRICATION..........................................................194 Description.............................................................................194 PIVOT PINS..................................................................................194 Inspection And Maintenance..............................................................194 BOB-TACH (HAND LEVER).......................................................................195 Inspection And Maintenance..............................................................195 BOB-TACH (POWER)............................................................................196 Inspection And Maintenance..............................................................196 LOADER STORAGE AND RETURN TO SERVICE........................................................197 Storage.................................................................................197 Return To Service.......................................................................197 SYSTEM SETUP AND ANALYSIS.......................................................................198 DIAGNOSTIC SERVICE CODES....................................................................199 Viewing Service Codes...................................................................199 Service Codes List......................................................................200 CONTROL PANEL SETUP.........................................................................210 Right Panel Setup (Deluxe Instrumentation Panel)........................................210 PASSWORD SETUP (KEYLESS START PANEL)........................................................214 Password Description....................................................................214 Changing The Owner Password.............................................................214 Password Lockout Feature................................................................214 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................215 Password Description....................................................................215 Changing The Owner Password.............................................................215 Changing The User Passwords.............................................................216 Password Lockout Feature................................................................216 MAINTENANCE CLOCK...........................................................................217 Description.............................................................................217 Setup...................................................................................218 Reset...................................................................................218 SPECIFICATIONS..................................................................................219 (T590) LOADER SPECIFICATIONS................................................................220 Machine Dimensions......................................................................220 Performance.............................................................................221 Engine..................................................................................221 Drive System............................................................................222 Controls................................................................................222 Hydraulic System........................................................................223 Electrical System.......................................................................224 Capacities..............................................................................224 Tracks..................................................................................225 Ground Pressure.........................................................................225 Environmental...........................................................................225 Temperature Range.......................................................................225 WARRANTY........................................................................................226 WARRANTY....................................................................................227 ALPHABETICAL INDEX..............................................................................229
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