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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B3ZA11001 & Above – PDF DOWNLOAD
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Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B3ZA11001 & Above – PDF DOWNLOAD
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Description
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B3ZA11001 & Above – PDF DOWNLOAD
FILE DETAILS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B3ZA11001 & Above – PDF DOWNLOAD
Language : English
Pages : 222
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B3ZA11001 & Above – PDF DOWNLOAD
FOREWORD:
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT LOADER. If you have any questions, see your Bobcat dealer. This manual may illustrate options and accessories not installed on your loader.
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage.
- The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
The following publications and training materials provide information on the safe use and maintenance of the Bobcat machine and attachments:
• The Delivery Report is used to assure that complete instructions have been given to the new owner and that the machine and attachment is in safe operating condition.
• The Operation & Maintenance Manual delivered with the machine or attachment gives operating information as well as routine maintenance and service procedures. It is a part of the machine and can be stored in a container provided on the machine. Replacement Operation & Maintenance Manuals can be ordered from your Bobcat dealer.
• Machine signs (decals) instruct on the safe operation and care of your Bobcat machine or attachment. The signs and their locations are shown in the Operation & Maintenance Manual. Replacement signs are available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator cab of the loader. It’s brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of many other languages. See your Bobcat dealer for more information on translated versions.
The dealer and owner / operator review the recommended uses of the product when delivered. If the owner / operator will be using the machine for a different application(s) he or she must ask the dealer for recommendations on the new use.
TABLE OF CONTENTS:
Bobcat T590 Compact Track Loader Operation & Maintenance Manual SN B3ZA11001 & Above – PDF DOWNLOAD
OPERATOR SAFETY WARNINGS........................................................................ 2 CONTENTS........................................................................................ 3 FOREWORD........................................................................................ 4 BOBCAT COMPANY IS IS0 9001 CERTIFIED........................................................ 5 REGULAR MAINTENANCE ITEMS................................................................... 5 Fluids, Lubricants And Fuel............................................................. 6 SERIAL NUMBER LOCATIONS..................................................................... 7 Loader Serial Number.................................................................... 7 Engine Serial Number.................................................................... 7 DELIVERY REPORT............................................................................. 7 LOADER IDENTIFICATION....................................................................... 8 FEATURES, ACCESSORIES, AND ATTACHMENTS...................................................... 9 Standard Items.......................................................................... 9 Options And Accessories................................................................. 9 Buckets Available....................................................................... 10 Attachments............................................................................. 10 High-Flow Attachments................................................................... 10 Special Applications Kit................................................................ 11 Special Applications Kit Inspection And Maintenance..................................... 11 Forestry Door And Window Kit............................................................ 12 Forestry Door And Window Kit Inspection And Maintenance................................. 12 SAFETY AND TRAINING RESOURCES................................................................... 13 SAFETY INSTRUCTIONS......................................................................... 14 Before Operation........................................................................ 14 Safe Operation Is The Operator’s Responsibility......................................... 15 Safe Operation Needs A Qualified Operator............................................... 15 Avoid Silica Dust....................................................................... 16 FIRE PREVENTION............................................................................. 16 Maintenance............................................................................. 16 Operation............................................................................... 16 Electrical.............................................................................. 16 Hydraulic System........................................................................ 17 Fueling................................................................................. 17 Starting................................................................................ 17 Spark Arrester Exhaust System........................................................... 17 Welding And Grinding.................................................................... 17 Fire Extinguishers...................................................................... 17 PUBLICATIONS AND TRAINING RESOURCES......................................................... 18 MACHINE SIGNS (DECALS)...................................................................... 19 Pictorial Only Safety Signs............................................................. 21 OPERATING INSTRUCTIONS.......................................................................... 33 INTENDED USE................................................................................ 37 INSTRUMENT PANEL IDENTIFICATION............................................................. 38 Overview................................................................................ 38 Left Panel.............................................................................. 39 Display Screen.......................................................................... 41 Right Panel (Standard Key Panel)........................................................ 42 Right Panel (Keyless Start Panel)....................................................... 43 Right Panel (Deluxe Instrumentation Panel).............................................. 44 Left Switch Panel....................................................................... 46 Right Switch Panel...................................................................... 46 Left Side Lower Panel................................................................... 47 Right Side Lower Panel.................................................................. 47 Radio................................................................................... 48 Rear View Camera System................................................................. 50 CONTROL IDENTIFICATION...................................................................... 52 Description............................................................................. 52 Standard Controls....................................................................... 52 Advanced Control System (ACS)........................................................... 53 Selectable Joystick Controls (SJC)...................................................... 54 OPERATOR CAB................................................................................ 55 Description............................................................................. 55 Side Windows............................................................................ 55 Door Operation.......................................................................... 55 Front Wiper............................................................................. 56 Cab Light............................................................................... 56 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)..................................................... 57 Description............................................................................. 57 Operation............................................................................... 57 SEAT BAR RESTRAINT SYSTEM................................................................... 58 Description............................................................................. 58 Operation............................................................................... 58 PARKING BRAKE............................................................................... 59 Operation............................................................................... 59 TRACTION LOCK OVERRIDE...................................................................... 59 Description............................................................................. 59 Operation............................................................................... 59 ENGINE SPEED CONTROL........................................................................ 60 Operation............................................................................... 60 LIFT ARM BYPASS CONTROL..................................................................... 60 Description............................................................................. 60 Operation............................................................................... 60 EMERGENCY EXIT.............................................................................. 61 Rear Window Identification.............................................................. 61 Rear Window Removal (Latches)........................................................... 61 Rear Window Removal (Rubber Cord)....................................................... 61 External Access (Rear Window With Latches).............................................. 62 External Access (Rear Window With Rubber Cord).......................................... 62 Front Door.............................................................................. 62 BACK-UP ALARM SYSTEM........................................................................ 64 Description............................................................................. 64 Operation............................................................................... 64 DRIVING AND STEERING THE LOADER............................................................. 65 Available Control Configurations........................................................ 65 Operation (Standard And ACS)............................................................ 65 Operation (SJC) In ‘ISO’ Control Pattern................................................ 66 Operation (SJC) In ‘H’ Control Pattern.................................................. 67 STOPPING THE LOADER......................................................................... 68 Using The Control Levers Or Joysticks................................................... 68 TWO-SPEED CONTROL........................................................................... 68 Description............................................................................. 68 Operation (Standard And ACS)............................................................ 69 Operation (SJC)......................................................................... 69 SPEED MANAGEMENT............................................................................ 70 Description............................................................................. 70 Operation............................................................................... 70 Changing The Factory Default Setting.................................................... 71 DRIVE RESPONSE.............................................................................. 72 Description............................................................................. 72 Operation............................................................................... 72 STEERING DRIFT COMPENSATION................................................................. 74 Description............................................................................. 74 Operation............................................................................... 74 LIFT AND TILT COMPENSATION.................................................................. 76 Description............................................................................. 76 Operation............................................................................... 76 Operation (ACS)......................................................................... 77 Operation (SJC)......................................................................... 78 HYDRAULIC CONTROLS.......................................................................... 79 Description............................................................................. 79 Standard Controls And Advanced Control System (ACS) In FOOT Pedal Mode.................. 79 Advanced Control System (ACS) In HAND Control Mode...................................... 80 Selectable Joystick Controls (SJC) In ‘ISO’ Control Pattern............................. 80 Selectable Joystick Controls (SJC) In ‘H’ Control Pattern............................... 81 Hydraulic Bucket Positioning............................................................ 81 Automatic Ride Control.................................................................. 82 Reversing Fan........................................................................... 83 FRONT Auxiliary Hydraulics Operation.................................................... 84 FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW).................................. 85 FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW).......................... 85 REAR Auxiliary Hydraulics Operation..................................................... 86 High-Flow Auxiliary Hydraulics Operation................................................ 87 Quick Couplers.......................................................................... 88 Quick Coupler Troubleshooting........................................................... 88 Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)............................ 89 ATTACHMENT CONTROL DEVICE (ACD)............................................................. 90 Description............................................................................. 90 DAILY INSPECTION............................................................................ 91 Daily Inspection And Maintenance........................................................ 91 PRE-STARTING PROCEDURE...................................................................... 93 Entering The Loader..................................................................... 93 Operation & Maintenance Manual And Operator’s Handbook Locations........................ 93 Seat Adjustment......................................................................... 94 Seat Belt Adjustment.................................................................... 95 Seat Bar................................................................................ 96 Joystick Position Adjustment............................................................ 96 STARTING THE ENGINE......................................................................... 97 Standard Key Panel...................................................................... 97 Keyless Start Panel..................................................................... 99 Deluxe Instrumentation Panel............................................................101 Warming The Hydraulic / Hydrostatic System..............................................103 Cold Temperature Starting...............................................................103 Cold Temperature Drive Control (SJC)....................................................104 MONITORING THE DISPLAY PANELS...............................................................105 Left Panel..............................................................................105 Warning And Shutdown....................................................................105 STOPPING THE ENGINE AND LEAVING THE LOADER..................................................106 Procedure...............................................................................106 COUNTERWEIGHTS..............................................................................107 Description.............................................................................107 Effect On The Loader And Loader Operation...............................................107 When To Consider Using Counterweights...................................................107 When To Consider Removing Counterweights................................................107 Accessories That Affect Machine Weight..................................................107 ATTACHMENTS.................................................................................108 Choosing The Correct Bucket.............................................................108 Pallet Fork.............................................................................108 Installing And Removing The Attachment (Hand Lever Bob-Tach)............................109 Installing And Removing The Attachment (Power Bob-Tach).................................112 TRACK UNDERCARRIAGE SYSTEM..................................................................115 Introduction............................................................................115 Compact Track Loader Operating And Maintenance Tips.....................................115 OPERATING PROCEDURE.........................................................................117 Inspect The Work Area...................................................................117 Basic Operating Instructions............................................................117 Driving On Public Roads.................................................................117 Operating With A Full Bucket............................................................118 Operating With An Empty Bucket..........................................................118 TOWING THE LOADER...........................................................................119 Procedure...............................................................................119 LIFTING THE LOADER..........................................................................119 Single-Point Lift.......................................................................119 Four-Point Lift.........................................................................120 TRANSPORTING THE LOADER ON A TRAILER........................................................121 Loading And Unloading...................................................................121 Fastening...............................................................................121 PREVENTIVE MAINTENANCE..........................................................................122 SERVICE SCHEDULE............................................................................126 Maintenance Intervals...................................................................126 Inspection Checkbook....................................................................128 BOBCAT INTERLOCK CONTROL SYSTEM (BICS™).....................................................129 Inspecting The BICS™ (Engine STOPPED - Key ON)..........................................129 Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....129 Inspecting The Seat Bar Sensor (Engine RUNNING).........................................129 Inspecting The Traction Lock And Parking Brake (Engine RUNNING).........................129 Inspecting The Lift Arm Bypass Control..................................................129 Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)........................129 SEAT BAR RESTRAINT SYSTEM...................................................................130 Description.............................................................................130 Inspection And Maintenance..............................................................131 SEAT BELT...................................................................................132 Inspection And Maintenance..............................................................132 LIFT ARM SUPPORT DEVICE.....................................................................133 Description.............................................................................133 Installing..............................................................................134 Removing................................................................................135 BACK-UP ALARM SYSTEM........................................................................136 Description.............................................................................136 Inspection..............................................................................136 Adjusting Switch Position...............................................................137 OPERATOR CAB................................................................................138 Description.............................................................................138 Cab Door Sensor.........................................................................138 Raising.................................................................................139 Lowering................................................................................140 REAR DOOR (TAILGATE)........................................................................141 Opening And Closing.....................................................................141 Adjusting Latch.........................................................................141 REAR GRILLE.................................................................................142 Removing................................................................................142 Installing..............................................................................142 HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM....................................143 Filters.................................................................................143 Air Conditioning Evaporator / Heater Coil...............................................144 Air Conditioning Condenser..............................................................145 Air Conditioning Lubrication............................................................145 Troubleshooting.........................................................................145 ENGINE AIR CLEANER..........................................................................146 Replacing Filters.......................................................................146 FUEL SYSTEM.................................................................................148 Fuel Specifications.....................................................................148 Biodiesel Blend Fuel....................................................................148 Filling The Fuel Tank...................................................................149 Fuel Filter.............................................................................150 Removing Air From The Fuel System.......................................................151 ENGINE LUBRICATION SYSTEM...................................................................152 Checking And Adding Engine Oil..........................................................152 Engine Oil Chart........................................................................152 Removing And Replacing Oil And Filter...................................................153 ENGINE COOLING SYSTEM.......................................................................154 Maintenance Platform....................................................................154 Cleaning................................................................................154 Checking And Adding Coolant.............................................................157 Removing And Replacing Coolant..........................................................158 ELECTRICAL SYSTEM...........................................................................159 Description.............................................................................159 Fuse And Relay Location / Identification................................................159 Battery Maintenance.....................................................................163 Maintaining Battery Charge Level........................................................163 Battery Service During Machine Storage..................................................163 Battery Testing.........................................................................164 Battery Charging........................................................................164 Using A Booster Battery (Jump Starting).................................................165 Removing And Installing Battery.........................................................166 HYDRAULIC / HYDROSTATIC SYSTEM..............................................................167 Checking And Adding Fluid...............................................................167 Hydraulic / Hydrostatic Fluid Chart.....................................................167 Removing And Replacing Hydraulic Fluid..................................................168 Removing And Replacing Hydraulic / Hydrostatic Filter...................................170 Removing And Replacing Hydraulic Charge Filter..........................................171 Replacing Reservoir Breather Cap........................................................172 SPARK ARRESTER MUFFLER......................................................................173 Cleaning Procedure......................................................................173 TRACK TENSION...............................................................................174 Description.............................................................................174 Checking................................................................................175 Adjusting (Earlier Models With Two Track Tension Fittings)..............................176 Adjusting (Later Models With One Track Tension Fitting).................................177 HYDROSTATIC DRIVE MOTOR.....................................................................178 Removing And Replacing Fluid............................................................178 TRACK SPROCKET MAINTENANCE..................................................................178 Tightening Procedure....................................................................178 ALTERNATOR BELT.............................................................................179 Belt Adjustment.........................................................................179 Belt Replacement........................................................................179 AIR CONDITIONING BELT.......................................................................180 Belt Adjustment.........................................................................180 Belt Replacement........................................................................180 DRIVE BELT..................................................................................181 Belt Adjustment.........................................................................181 Belt Replacement........................................................................182 AUTOMATIC RIDE CONTROL ACCUMULATOR..........................................................184 Checking Accumulator Charge.............................................................184 LUBRICATING THE LOADER......................................................................185 Lubrication Locations...................................................................185 TRACK ROLLER AND IDLER LUBRICATION..........................................................188 Description.............................................................................188 PIVOT PINS..................................................................................188 Inspection And Maintenance..............................................................188 BOB-TACH (HAND LEVER).......................................................................189 Inspection And Maintenance..............................................................189 BOB-TACH (POWER)............................................................................190 Inspection And Maintenance..............................................................190 LOADER STORAGE AND RETURN TO SERVICE........................................................191 Storage.................................................................................191 Return To Service.......................................................................191 SYSTEM SETUP AND ANALYSIS.......................................................................192 DIAGNOSTIC SERVICE CODES....................................................................193 Viewing Service Codes...................................................................193 Service Codes List......................................................................194 CONTROL PANEL SETUP.........................................................................200 Right Panel Setup (Deluxe Instrumentation Panel)........................................200 PASSWORD SETUP (KEYLESS START PANEL)........................................................204 Password Description....................................................................204 Changing The Owner Password.............................................................204 Password Lockout Feature................................................................204 PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)...............................................205 Password Description....................................................................205 Changing The Owner Password.............................................................205 Changing The User Passwords.............................................................206 Password Lockout Feature................................................................206 MAINTENANCE CLOCK...........................................................................207 Description.............................................................................207 Setup...................................................................................207 Reset...................................................................................207 SPECIFICATIONS..................................................................................208 LOADER SPECIFICATIONS.......................................................................209 Machine Dimensions......................................................................209 Performance.............................................................................210 Engine..................................................................................210 Drive System............................................................................211 Controls................................................................................211 Hydraulic System........................................................................212 Electrical System.......................................................................213 Capacities..............................................................................213 Tracks..................................................................................214 Ground Pressure.........................................................................214 WARRANTY........................................................................................215 WARRANTY....................................................................................216 ALPHABETICAL INDEX..............................................................................218
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